Engine Controls - Specifications: Other — Honda S2000 AP1 (1999-2003)

Engine Electrical System

Item	Measurement	Qualification	Standard or New	Service Limit
Ignition coil	Rated voltage		12 V
Ignition coil	Firing order		1-3-4-2
Spark plug	Type		NGK: PFR7G11S DENSO: PK22PR-L11S
Spark plug	Gap		1.0-1.1 mm (0.039-0.043 in.)
Ignition timing	At idle Check the red mark	In neutral	5+/-2° BTDC
Drive belt	Tension		Auto tensioner
Alternator	Output	At 13.5 V and normal engine temperature	105 A
Alternator	Brush length		10.5 mm (0.41 in.)	1.5 mm (0.06 in.)
Starter	Output	2000-2003 models	1.0 kW
	Output	2004-2009 models	1.1 kW
	Commutator mica depth		0.4-0.5 mm (0.016-0.020 in.)	0.15 mm (0.006 in.)
	Commutator runout		0.02 mm (0.001 in.) max.	0.05 mm (0.002 in.)
	Commutator O.D.		28.0-28.1 mm (1.102-1.106 in.)	27.5 mm (1.083 in.)
	Brush length		15.8-16.2 mm (0.62-0.64 in.)	11.0 mm (0.43 in.)
	Brush spring tension (new)		15.7-17.7 N (1.60-1.80 kgf, 3.53-3.97 lbf)

ENGINE ELECTRICAL STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Cylinder Head

Item	Measurement	Qualification	Standard or New	Service Limit
Head	Warpage			0.05 mm (0.002 in.)
Head	Height		104.95-105.05 mm (4.132-4.136 in.)
Camshaft	End play		0.05-0.15 mm (0.002-0.006 in.)	0.30 mm (0.012 in.)
	Camshaft-to-holder oil clearance		0.060-0.099 mm (0.002-0.004 in.)	0.15 mm (0.006 in.)
	Total runout		0.03 mm (0.001 in.) max.	0.04 mm (0.002 in.)
	Cam lobe height (2000-2003 models)	Intake, primary	33.677 mm (1.326 in.)
		Intake, mid	36.533 mm (1.438 in.)
		Intake, secondary	33.961 mm (1.337 in.)
		Exhaust, primary	33.716 mm (1.327 in.)
		Exhaust, mid	35.928 mm (1.414 in.)
		Exhaust, secondary	33.994 mm (1.338 in.)
	Cam lobe height (2004-2009 models)	Intake, primary	33.961 mm (1.337 in.)
		Intake, mid	36.421 mm (1.434 in.)
		Intake, secondary	33.961 mm (1.337 in.)
		Exhaust, primary	33.716 mm (1.327 in.)
		Exhaust, mid	35.660 mm (1.404 in.)
		Exhaust, secondary	33.716 mm (1.327 in.)
Valve	Clearance (cold)	Intake	0.21-0.25 mm (0.008-0.010 in.)
	Clearance (cold)	Exhaust	0.25-0.29 mm (0.010-0.011 in.)
	Stem O.D.	Intake	5.48-5.49 mm (0.2157-0.2162 in.)	5.45 mm (0.215 in.)
	Stem O.D.	Exhaust	5.45-5.46 mm (0.2146-0.2150 in.)	5.42 mm (0.213 in.)
	Stem-to-guide clearance	Intake	0.02-0.05 mm (0.001-0.002 in.)	0.08 mm (0.003 in.)
	Stem-to-guide clearance	Exhaust	0.05-0.08 mm (0.002-0.003 in.)	0.11 mm (0.004 in.)
Valve seat	Width	Intake	1.05-1.35 mm (0.041-0.053 in.)	1.80 mm (0.071 in.)
	Width	Exhaust	1 25-1.55 mm (0.049-0.061 in.)	2.00 mm (0.079 in.)
	Stem installed height	Intake	44.1-44.4 mm (1.736-1.748 in.)	44.7 mm (1.760 in.)
	Stem installed height	Exhaust	44.2-44.5 mm (1.740-1.752 in.)	44.8 mm (1.764 in.)
Valve spring	Free length	2000-2003 models Intake	49.77 mm (1.959 in.)
		2004-2009 models Intake	49.76 mm (1.959 in)
		Exhaust	50.39 mm (1.984 in.)
Valve guide	I.D.	Intake	5.510-5.530 mm (0.2169-0.2177 in.)	5.55 mm (0.219 in.)
	I.D.	Exhaust	5.510-5.530 mm (0.2169-0.2177 in.)	5.55 mm (0.219 in.)
	Installed height	Intake	15.2-16.2 mm (0.598-0.638 in.)
	Installed height	Exhaust	16 0-17.0 mm (0.630-0.669 in.)
Rocker arm	Arm-to-shaft clearance	Intake	0.021-0.041 mm (0.0008-0.0016 in.)	0.07 mm (0.003 in.)
Rocker arm	Arm-to-shaft clearance	Exhaust	0.021-0.041 mm (0.0008-0.0016 in.)	0.07 mm (0.003 in.)

CYLINDER HEAD STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Engine Block

Item	Measurement	Qualification	Standard or New	Service Limit
Block	Warpage of deck		0.07 mm (0.003 in.) max.	0.10 mm (0.004 in.)
	Bore diameter	A or I	87.010-87.020 mm (3.4256-3.4260 in.)	87.070 mm (3.4279 in.)
	Bore diameter	B or II	87.000-87.010 mm (3.4252-3.4256 in.)	87.070 mm (3.4279 in.)
	Bore taper			0.05 mm (0.002 in.)
	Reboring limit			0.25 mm (0.01 in.)
Piston	Skirt	No letter	86.993-87.006 mm (3.4249-3.4254 in.)	86.980 mm (3.4244 in.)
	Skirt	Letter B	86.983-86.996 mm (3.4245-3.4250 in.)	86.970 mm (3.4240 in.)
	Clearance in cylinder		0.004-0.027 mm (0.0002-0.0011 in.)	0.04 mm (0.002 in.)
	Ring groove width	Top	1.235-1.265 mm (0.0486-0.0498 in.)	1.285 mm (0.0506 in.)
		Second	1.230-1.245 mm (0.0484-0.0490 in.)	1.265 mm (0.0498 in.)
		Oil	2.005-2.025 mm (0.0789-0.0797 in.)	2.05 mm (0.081 in.)
Piston ring	Ring-to-groove clearance	Top	0.045-0.090 mm (0.0018-0.0035 in.)	0.135 mm (0.005 in.)
	Ring-to-groove clearance	Second	0.040-0.070 mm (0.0016-0.0028 in.)	0.13 mm (0.005 in.)
	Ring end gap	Top	0.25-0.35 mm (0.010-0.014 in.)	0.60 mm (0.024 in.)
		Second	0.60-0.75 mm (0.024-0.030 in.)	0.90 mm (0.035 in.)
		Oil	0.20-0.70 mm (0.008-0.028 in.)	0.80 mm (0.031 in.)
Piston pin	O.D.		22.961-22.965 mm (0.9040-0.9041 in.)	22.953 mm (0.9037 in.)
Piston pin	Pin-to-piston clearance		0.0020 to +0.0050 mm (-0.00008 to +0.00020 in.)	0.010 mm (0.0004 in.)
Connecting rod	Pin-to-rod clearance		0.018-0.035 mm (0.0007-0.0014 in.)	0.04 mm (0.0016 in.)
	Small-end bore diameter		22.983-22.996 mm (0.9048-0.9053 in.)
	Large-end bore diameter (Normal)		51.0 mm (2.01 in.)
	End play installed on crankshaft		0.15-0.30 mm (0.006-0.012 in.)	0.40 mm (0.016 in.)
Crankshaft	Main journal diameter		54.976-55.000 mm (2.1644-2.1654 in.)
	Rod journal diameter		47.976-48.000 mm (1.8888-1.8898 in.)
	Rod/main journal taper		0.005 mm (0.0002 in.) max.	0.006 mm (0.0002 in.)
	Rod/main journal out-of-round		0.004 mm (0.0002 in.) max.	0.006 mm (0.0002 in.)
	End play		0.10-0.35 mm (0.004-0.014 in.)	0.45 mm (0.018 in.)
	Runout		0.02 mm (0.0008 in.) max.	0.04 mm (0.0016 in.)
Crankshaft bearing	Main bearing-to-journal oil clearance		0.017-0.041 mm (0.0007-0.0016 in.)	0.050 mm (0.0020 in.)
Crankshaft bearing	Rod bearing clearance		0.030-0.054 mm (0.0012-0.0021 in.)	0.060 mm (0.0024 in.)

ENGINE BLOCK STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Engine Cooling System

Item	Measurement	Qualification	Standard or New
Radiator	Coolant capacities (includes engine, heater, hoses, and reservoir) Use Honda Long Life Antifreeze/Coolant Type 2	Engine overhaul	7.6 L (2.01 US gal)
Radiator		Coolant change	6.5 L (1.72 US gal)
Reservoir	Coolant capacity		0.6 L (0.16 US gal)
Radiator cap	Opening pressure		93-123 kPa (0.95-1.25 kgf/cm 2 , 14-18 psi)
Thermostat	Opening temperature	Begins to open	169-176°F (76-80°C)
	Opening temperature	Fully open	194°F (90°C)
	Valve lift at fully open		10.0 mm (0.39 in.) min.
Radiator fan switch (2000-2005 models)	Thermoswitch "ON" temperature		196-203°F (91-95°C)
Radiator fan switch (2000-2005 models)	Thermoswitch "OFF" temperature		Subtract 5-15°F (3-8°C) from actual "ON" temperature

COOLING STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Engine Fuel System and Engine Emissions System

Item	Measurement	Qualification	Standard or New
Fuel pressure regulator	Pressure with regulator vacuum hose disconnected	2000-2005 models	320-370 kPa (3.3-3.8 kgf/cm 2 , 47-54 psi)
Fuel pressure regulator	Pressure with regulator vacuum hose disconnected	2006-2009 models	380-430 kPa (3.9-4.4 kgf/cm 2 , 55-63 psi)
Fuel tank	Capacity		50 L (13.2 US gal)
Engine idle	Idle speed without load	In neutral (2000-2005 models)	800+/-50 RPM
	Idle speed without load	In neutral (2006-08 model)	900+/-50 RPM
	Idle speed with high electric load (A/C switch ON, temperature set to Max Cool, blower fan on High, rear window defogger ON (if applicable), and head lights on high beam)	In neutral	900+/-50 RPM

FUEL AND EMISSIONS STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Clutch Disc & Clutch Pressure Plate

Item	Measurement	Qualification	Standard or New	Service Limit
Clutch pedal	Height	From the floor	189 mm (7.44 in.)
	Stroke		115-125 mm (4.53-4.92 in.)
	Play		9-17 mm (0.4-0.7 in.)
Flywheel	Runout on clutch mating surface		0.05 mm (0.002 in.) max.	0.15 mm (0.006 in.)
Clutch disc	Rivet head depth		1.2-1.7 mm (0.047-0.067 in.)	0.2 mm (0.008 in.)
Clutch disc	Rivet head thickness		8.2-8.9 mm (0.32-0.35 in.)	6.0 mm (0.24 in.)
Pressure plate	Warpage		0.03 mm (0.001 in.) max.	0.15 mm (0.006 in.)
Pressure plate	Height of diaphragm spring fingers	Measure with feeler gauge and special tool	0.4 mm (0.016 in.) max.	0.6 mm (0.024 in.)

CLUTCH STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Manual Transmission

Item	Measurement	Qualification	Standard or New	Service Limit
Transmission fluid	Capacity Use Honda MTF	Fluid change	1.48 L (1.56 US qt)
Transmission fluid	Capacity Use Honda MTF	Overhaul	1.62 L (1.71 US qt)
Mainshaft	End play		0.14-0.21 mm (0.006-0.008 in.)	Adjust
	Diameter of transmission housing ball bearing contact area		27.987-28.000 mm (1.1018-1.1024 in.)	27.94 mm (1.100 in.)
	Diameter of 4th/5th gears contact area		34.987-35.000 mm (1.3774-1.3780 in.)	34.94 mm (1.376 in.)
	Diameter of 6th gear contact area		38.984-39.000 mm (1.5348-1.5354 in.)	38.94 mm (1.533 in.)
	Diameter of clutch housing ball bearing contact area		28.002-28.015 mm (1.1024-1.1030 in.)	27.95 mm (1.100 in.)
	Runout		0.02 mm (0.001 in.) max.	0.05 mm (0.002 in.)
Mainshaft 3rd gear	I.D.		40.009-40.025 mm (1.5752-1.5758 in.)
	Thickness		35.09-35.17 mm (1.381-1.385 in.)	34.97 mm (1.377 in.)
	End play		0.06-0.19 mm (0.002-0.007 in.)	0.3 mm (0.012 in.)
Mainshaft 3rd gear distance collar	I.D.		28.002-28.012 mm (1.1024-1.1028 in.)
	O.D.		34.989-35.000 mm (1.3775-1.3780 in.)
	Length		35.23-35.28 mm (1.387-1.389 in.)
Mainshaft 4th and 5th gears	I.D.		47.009-47.025 mm (1.8507-1.8514 in.)
	Thickness		31.89-31.97 mm (1.256-1.259 in.)	31.77 mm (1.251 in.)
	End play		0.06-0.19 mm (0.002-0.007 in.)	0.3 mm (0.012 in.)
Mainshaft 4th and 5th gears distance collar	I.D.		35.002-35.012 mm (1.3780-1.3784 in.)
	O.D.		41.989-42.000 mm (1.6531-1.6535 in.)
	Length		32.03-32.08 mm (1.261-1.263 in.)
Mainshaft 6th gear	I.D.		44.009-44.025 mm (1.7326-1.7333 in.)
	Thickness		28.89-28.97 mm (1.137-1.141 in.)	28.77 mm (1.133 in.)
	End play		0.06-0.19 mm (0.002-0.007 in.)	0.3 mm (0.012 in.)
Countershaft	Diameter of rear side cover needle bearing contact area		30.020-30.029 mm (1.1819-1.1822 in.)	29.97 mm (1.180 in.)
	Diameter of transmission housing side needle bearing contact area		34.002-34.018 mm (1.3387-1.3393 in.)	33.95 mm (1.337 in.)
	Diameter of 2nd gear contact area		43.984-44.000 mm (1.7317-1.7323 in.)	43.93 mm (1.730 in.)
	Diameter of clutch housing side ball bearing contact area		28.002-28.015 mm (1.1024-1.1030 in.)	27.95 mm (1.100 in.)
	Runout		0.02 mm (0.001 in.) max.	0.05 mm (0.002 in.)
Countershaft 1st gear	I.D.		57.010-57.029 mm (2.2445-2.2452 in.)
	Thickness	2000-2003 models	31.18-31.26 mm (1.228-1.231 in.)	31.06 mm (1.223 in.)
	Thickness	2004-2009 models	27.88-27.96 mm (1.098-1.101 in.)	27.76 mm (1.093 in.)
	End play	2000-2003 models	0.04-0.22 mm (0.002-0.009 in.)	0.3 mm (0.012 in.)
	End play	2004-2009 models	0.04-0.17 mm (0.002-0.007 in.)	0.3 mm (0.012 in.)
Countershaft 1st gear distance collar	O.D.		50.987-51.000 mm (2.0074-2.0079 in.)
Countershaft 1st gear distance collar	Length		28.03-28.08 mm (1.104-1.106 in.)
Countershaft 2nd gear	I.D.		43.984-44.000 mm (1.7317-1.7323 in.)
	Thickness		32.88-32.96 mm (1.294-1.298 in.)	32.76 mm (1.290 in.)
	End play		0.04-0.17 mm (0.002-0.007 in.)	0.3 mm (0.012 in.)
Countershaft reverse gear	I.D.		50.009-50.025 mm (1.9689-1.9695 in.)
	Thickness		26.38-26.46 mm (1.039-1.042 in.)	26.26 mm (1.034 in.)
	End play		0.04-0.22 mm (0.002-0.009 in.)	0.3 mm (0.012 in.)
Countershaft reverse gear distance collar	O.D.		37.989-38.000 mm (1.4956-1.4961 in.)
Countershaft reverse gear distance collar	Length		25.53-25.58 mm (1.005-1.007 in.)
Secondary shaft	Diameter of ball bearing contact area		31.002-31.013 mm (1.2205-1.2210 in.)	30.95 mm (1.219 in.)
	Diameter of propeller shaft side tapered roller bearing contact area		41.002-41.018 mm (1.6142-1.6149 in.)	40.95 mm (1.612 in.)
	Diameter of transmission housing side tapered roller bearing contact area		35.009-35.025 mm (1.3783-1.3790 in.)	34.96 mm (1.376 in.)
	Runout		0.02 mm (0.001 in.) max.	0.05 mm (0.002 in.)
	Starting torque (preload)		1.86-2.84 N.m (19.0-29.0 kgf.cm, 16.5-25.2 lbf.in.)	Adjust
Shift fork	Finger thickness	1-2 shift fork	7 4-7.6 mm (0.29-0.30 in.)
		3-4 shift fork	6.2-6 4 mm (0.24-0.25 in.)
		5-6 shift fork	6.2-6.4 mm (0 24-0.25 in.)
		Reverse shift fork	6.2-6.4 mm (0.24-0.25 in.)
	Fork-to-synchro sleeve clearance		0.35-0.65 mm (0.014-0.026 in.)	1.00 mm (0.039 in.)
	Groove	To 1-2 shift lever	17.2-17.4 mm (0.677-0.685 in.)	17.1 mm (0.673 in.)
	Groove	To shift arm A	17.2-17.4 mm (0.677-0.685 in.)	17.1 mm (0.673 in.)
Shift arm A	I.D.		16.000-16.027 mm (0.6299-0.6310 in.)
	Finger width		16.8-17.0 mm (0.661-0.669 in.)	16.7 mm (0.657 in.)
	Shift arm A-to-shift forks		0.2-0.6 mm (0.008-0.024 in.)	0.7 mm (0.028 in.)
1-2 shift lever	Finger width		17.0-17.2 mm (0.669-0.677 in.)	16.9 mm (0.665 in.)
1-2 shift lever	Lever-to-shift forks and pieces clearance		0-0.4 mm (0-0.016 in.)	0.5 mm (0.020 in.)
1-2 shift piece	Groove	To shift arm A	17.2-17.4 mm (0.677-0.685 in.)	17.1 mm (0.673 in.)
3-4 shift piece	Groove	To shift arm A	17.2-17.4 mm (0.677-0.685 in.)	17.1 mm (0.673 in.)
Reverse shift piece	Groove	To 1-2 shift arm A	17.2-17.4 mm (0.677-0.685 in.)	17.1 mm (0.673 in.)
Reverse shift piece	Groove	To shift arm A	17.2-17.4 mm (0.677-0.685 in.)	17.1 mm (0.673 in.)
Synchro ring	Ring-to-gear clearance (ring pushed against gear)	2000-2003 models 5th and 6th gears	0.75-1.00 mm (0.030-0.039 in.)	0.4 mm (0.016 in.)
		2004-2008 models 3rd, 4th, 5th, and 6th gears	0.85-1.10 mm (0.033-0.043 in.)	0.4 mm (0.016 in.)
		Reverse gear	0.85-1.10 mm (0.033-0.043 in.)	0.4 mm (0.016 in.)
Double cone synchro	Outer syncro ring-to-synchro cone clearance (ring pushed against gear)	2000-2003 models 1st and 2nd gears	0.70-1.09 mm (0.028-0.043 in.)	0.3 mm (0.012 in.)
		2004-2009 models 1st and 2nd gears	0.58-1.09 mm (0.023-0.043 in.)	0.3 mm (0.012 in.)
		2000-2003 models 3rd and 4th gears	0.90-1.39 mm (0.035-0.055 in.)	0.3 mm (0.012 in.)
	Synchro cone-to-gear clearance (ring pushed against gear)	2000-2003 models 1st, 3rd, and 4th gears	0.50-1.04 mm (0.020-0.041 in.)	0.3 mm (0.012 in.)
		2004 model 1st gear	0.33-1.04 mm (0.013-0.041 in.)	0.3 mm (0.012 in.)
		2000-2003 models 2nd gear	0.65-1.78 mm (0.026-0.070 in.)	0.3 mm (0.012 in.)
		2004-2009 models 2nd gear	0.33-1.04 mm (0.013-0.041 in.)	0.3 mm (0.012 in.)
	Outer synchro ring-to-gear clearance (ring pushed against gear)	2000-2003 models 1st, 3rd, and 4th gears	0.95-1.68 mm (0.037-0.066 in.)	0.6 mm (0.024 in.)
		2004-2009 models 1st gear	0.95-1.35 mm (0.037-0.053 in.)	0.6 mm (0.024 in.)
		2000-2003 models 2nd gear	0.70-1.82 mm (0.028-0.072 in.)	0.6 mm (0.024 in.)
		2004-2009 models 2nd gear	0.95-1.35 mm (0.037-0.053 in.)	0.6 mm (0.024 in.)
Oil pump	Inner rotor-to-outer rotor radial clearance		1.14 mm (0.006 in.) max.	0.20 mm (0.008 in.)
	Rotor-to-transmission housing clearance	Radial clearance	0.1-0.2 mm (0.004-0.008 in.)	0.22 mm (0.009 in.)
	Rotor-to-transmission housing clearance	Axial clearance	0.03-0.07 mm (0.001-0.003 in.)	Adjust

MANUAL TRANSMISSION STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Differential

Item	Measurement	Qualification	Standard or New	Service Limit
Differential oil	Capacity Use Hypoid Gear Oil	Oil change	0.74 L (0.78 US qt)
Differential oil	Capacity Use Hypoid Gear Oil	Overhaul	0.77 L (0.81 US qt)
Drive pinion	Starting torque (preload) (Add additional value to actual starting torque measurement)	Additional value	0.88-1.37 N.m (9.0-14.0 kgf.cm, 7.81-12.15 lbf.in.)	Adjust
Ring gear	Backlash to drive pinion		0.09-0.11 mm (0.0035-0.0043 in.)	Adjust
Differential	Total starting torque	Measured with push/pull gauge	14-30 N (1.4-3.1 kgf, 3.1-6.8 lbf)	Adjust

DIFFERENTIAL STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Steering System

Item	Measurement	Qualification	Standard or New
Steering wheel	Rotational play measured at outside edge	With engine running	0-10 mm (0-0.39 in.)
Steering wheel	Starting load measured at outside edge	With engine running	34 N (3.5 kgf, 7.7 lbf)
Gearbox	Angle of rack guide screw loosened from locked position		10° to 20°

STEERING STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Suspension System

Item	Measurement	Qualification	Standard or New	Service Limit
Wheel alignment	Camber	Front at inspection	0° 30'+/-30'
		Front at adjustment	0° 30'+/-10'
		Rear at inspection	1° 30'+/-30'
		Rear at adjustment	1° 30'+/-10'
	Caster	Front at inspection	6° 00'+/-15'
	Caster	Front at adjustment	6° 00'+/-15'
	Total Toe-in	Front	0+/-2 mm (0+/-0.08 in.)
		2000-2003 models Rear	6+/-2 mm (0.25+/-0.08 in.)
		2004-2009 models Rear	3.7+/-2 mm (0.14+/-0.08 in.)
	Front wheel turning angle	Inward	34° 00'+/-2°
	Front wheel turning angle	Outward	29° 00' (Reference)
Aluminum wheel	Runout	Axial	0-0.7 mm (0-0.03 in.)	2.0 mm (0.08 in.)
Aluminum wheel	Runout	Radial	0-0.7 mm (0-0.03 in.)	1.5 mm (0.06 in.)
Wheel bearing	End play	Front	0-0.05 mm (0-0.002 in.)
Wheel bearing	End play	Rear	0-0.05 mm (0-0.002 in.)

SUSPENSION STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Brakes System & Parking Brake System

Item	Measurement	Qualification	Standard or New	Service Limit
Parking brake lever	Distance traveled when pulled with 196 N (20 kgf, 44 lbf) of force		9 to 13 clicks
Brake pedal	Pedal height (carpet removed)		179 mm (7 1/16 in.)
Brake pedal	Free play		1-5 mm (1/16-3/16 in.)
Master cylinder	Piston-to-pushrod clearance		0-0.4 mm (0-0.02 in.)
Brake disc	Thickness	Front	24.9-25.1 mm (0.98-0.99 in.)	23.0 mm (0.91 in.)
	Thickness	Rear	11.9-12.1 mm (0.469-0.476 in.)	10.0 mm (0.39 in.)
	Runout	Front		0.10 mm (0.004 in.)
	Runout	Rear		0.10 mm (0.004 in.)
	Parallelism	Front and rear		0.015 mm (0.0006 in.) max.
Brake pad	Thickness	Front	9.5-10.5 mm (0.37-0.41 in.)	1.6 mm (0.06 in.)
Brake pad	Thickness	Rear	8.9-9.1 mm (0.35-0.36 in.)	1.6 mm (0.06 in.)

BRAKES STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Air Conditioning System

Item	Measurement	Qualification	Standard or New
Refrigerant	Type		HFC-134a (R-134a)
Refrigerant	Capacity of system		600-650 g (21.2-22.9 oz)
Refrigerant oil	Type		KEIHIN SP-10 (P/N 38897-P13-A01AH or 38899-P13-A01)
	Capacity of components	Condenser	25 mL (5/6 fl oz)
		Evaporator	40 mL (1 1/3 fl oz)
		Each line and hose	10 mL (1/3 fl oz)
		Receiver	10 mL (1/3 fl oz)
		Compressor	130-150 mL (4.4-5.0 fl oz)
Compressor	Field coil resistance	At 68°F (20°C)	3.05-3.35 ohms
Compressor	Pulley-to-pressure plate clearance		0.5+/-0.15 mm (0.020+/-0.006 in.)

AIR CONDITIONING STANDARDS AND SERVICE LIMITS SPECIFICATIONS TABLE

Engine Controls - Specifications: Other Honda S2000 AP1