Contents Wiring diagrams Section: Frames, Subframes & Crossmembers All sections

Specifications: Other Honda Pilot II

Engine Electrical

ItemMeasurementQualificationStandard or NewService Limit
Ignition coilRated voltage12V
Firing order1-4-2-5-3-6
Spark plugTypeNGKILZKR7B-11
Gap1.0-1.1 mm (0.039-0.043 in)
Ignition timingAt idle Check the red markIn N or P10 ± 2°BTDC
Drive beltTensionAuto tensioner
AlternatorOutputAt 13.5 V and normal engine temperature130A
Coil (rotor) resistance at 68°F (20°C)At 68°F (20° C)2.5ohms
Slip ring O.D.14.4 mm (0.57 in)14.0 mm (0.55 in)
Brush length10.5 mm (0.413 in)1.5 mm (0.059 in)
Brush spring tension3.2 N (0.33 kgf, 0.73 lbf)
StarterOutput1.8 kW
Commutator mica depth0.50-0.90 mm (0.020-0.035 in)0.20 mm (0.0079 in)
Commutator runout0.02 mm (0.008 in)0.05 mm (0.002 in)
Commutator O.D.28.9-29.0 mm (1.138-1.142 in)28.0 mm (1.102 in)
Brush length15.0-16.0 mm (0.591-0.630 in)9.0 mm (0.354 in)
Brush spring tension (new)22.26-27.26 N (2.27-2.78 kgf, 5.00-6.13 lbf)

ENGINE ELECTRICAL SPECIFICATION TABLE

Cylinder Head

ItemMeasurementQualificationStandard or NewService Limit
HeadWarpage0.05 mm (0.0020 in)
Height120.95-121.05 mm (4.7618-4.7657 in)
CamshaftEnd play0.05-0.20 mm (0.002-0.0079 in)0.20 mm (0.0079 in)
Camshaft-to-holder oil clearance0.050-0.089 mm (0.00197-0.00350 in)0.15 mm (0.0059 in)
Total runout0.03 mm (0.0012 in)0.04 mm (0.0016 in)
Cam lobe heightIntake (No. 1, No. 2, No. 3, and No. 4 CYLINDERS)35.155 mm (1.38405 in)
Intake (Front, No. 5, 6 CYLINDERS)35.155 mm (1.38405 in)
Exhaust (No. 1, No. 2, No. 3, and No. 4 CYLINDERS)36.537 mm (1.43846 in)
Exhaust (Front, No. 5, 6 CYLINDERS)36.512 mm (1.43748 in)
ValveClearance (cold)Intake0.20-0.24 mm (0.0079-0.0094 in)
Exhaust0.28-0.32 mm (0.011-0.013 in)
Stem O.D.Intake5.485-5.495 mm (0.21594-0.21634 in)5.455 mm (0.21476 in)
Exhaust5.450-5.460 mm (0.21457-0.21496 in)5.420 mm (0.21339 in)
Stem-to-guide clearance subtract the O.D. of the valve stemIntake0.020-0.045 mm (0.00079-0.00177 in)0.08 mm (0.0031 in)
Exhaust0.055-0.080 mm (0.00217-0.00315 in)0.11 mm (0.0043 in)
Valve seatWidthIntake1.25-1.55 mm (0.0492-0.0610 in)2.00 mm (0.0787 in)
Exhaust1.25-1.55 mm (0.0492-0.0610 in)2.00 mm (0.0787 in)
Stem installed heightIntake46.75-47.55 mm (1.8405 -1.8720 in)47.80 mm (1.8819 in)
Exhaust46.68-47.48 mm (1.8378-1.8693 in)47.73 mm (1.8791 in)
Valve guideI.D.Intake5.515-5.530 mm (0.21713-0.21772 in)5.55 mm (0.2185 in)
Exhaust5.515-5.530 mm (0.21713 -0.21772 in)5.55 mm (0.2185 in)
Installed heightIntake21.20-22.20 mm (0.8346-0.8740 in)
Exhaust20.60-21.60 mm (0.811-0.8504 in)
Rocker armArm-to-shaft clearanceIntake (No. 1, No. 2, No. 3, and No. 4 CYLINDERS)0.015-0.046 mm (0.0006-0.0018 in)0.046 mm (0.00181 in)
Intake (No. 5, 6 CYLINDERS)0.018-0.056 mm (0.00071-0.00220 in)0.056 mm (0.00220 in)
Exhaust (No. 1, No. 2, No. 3, and No. 4 CYLINDERS)0.015-0.046 mm (0.0006-0.00181 in)0.046 mm (0.00181 in)
Exhaust (No. 5, 6 CYLINDERS)0.018-0.047 mm (0.0007-0.00185 in)0.047 mm (0.00185 in)

CYLINDER HEAD SPECIFICATION TABLE

Engine Block

ItemMeasurementQualificationStandard or NewService Limit
BlockWarpage of deck0.07 mm (0.0028 in)0.10 mm (0.0039 in)
Bore diameter89.000-89.015 mm (3.50393-3.5045 in)89.065 mm (3.5065 in)
Bore taper0.05 mm (0.0020 in)
Reboring limit0.25 mm (0.098 in)
PistonSkirt O.D. at 16.0 mm (0.630 in.) from bottom of skirt88.975-88.985 mm (3.50295-3.50334 in)88.965 mm (3.50255 in)
Clearance in cylinder0.015-0.040 mm (0.00059-0.00157 in)0.08 mm (0.0031 in)
Ring groove widthTop1.240-1.250 mm (0.0488-0.0492 in)1.27 mm (0.050 in)
Second1.220-1.230 mm (0.0480-0.0484 in)1.25 mm (0.049 in)
Oil2.805-2.825 mm (0.1104-0.1112 in)2.85 mm (0.112 in)
Piston ringRing-to-groove clearanceTop0.055-0.080 mm (0.00217-0.00315 in)0.15 mm (0.0059 in)
Second0.030-0.055 mm (0.00118-0.00217 in)0.13 mm (0.0051 in)
Ring end gapTop0.20-0.35 mm (0.0079-0.0138 in)0.60 mm (0.0236 in)
Second0.40-0.55 mm (0.0157-0.0217 in)0.70 mm (0.028 in)
Oil0.20-0.70 mm (0.0079-0.0276 in)0.80 mm (0.0315 in)
Piston pinO.D.21.962-21.965 mm (0.86466-0.86476 in)21.954 mm (0.86433 in)
Pin-to-piston clearance0.0050-0.0010 mm (-0.000197-0.000039 in)0.004 mm (0.00016 in)
Connecting rodPin-to-rod clearance0.005-0.014 mm (0.00020-0.00055 in)0.019 mm (0.00075 in)
Small-end bore diameter21.970-21.976 mm (0.86496-0.86520 in)
Large-end bore diameter58.0 mm (2.283 in)
End play installed on crankshaft0.15-0.35 mm (0.0059-0.0138 in)0.45 mm (0.0177 in)
CrankshaftMain journal diameter71.976-72.000 mm (2.83370-2.83464 in)
Rod journal diameter54.976-55.000 mm (2.1644-2.16535 in)
Rod/main journal taper0.005 mm (0.00020 in)0.010 mm (0.00039 in)
Rod/main journal out-of-round0.005 mm (0.00020 in)0.010 mm (0.00039 in)
End play0.10-0.35 mm (0.0039-0.0138 in)0.45 mm (0.0177 in)
Total Runout0.025 mm (0.0098 in)0.03 mm (0.0012 in)
Crankshaft bearingMain bearing-to-journal oil clearance0.019-0.045 mm (0.00075-0.00177 in)0.050 mm (0.00197 in)
Connecting rod bearing-to-journal oil clearance0.020-0.044 mm (0.00079-0.00173 in)0.050 mm (0.00197 in)

ENGINE BLOCK SPECIFICATION TABLE

Cooling System

ItemMeasurementQualificationStandard or NewService Limit
RadiatorCoolant capacities (including engine, heater, hoses, and reservoir)Engine overhaul9.4 L (2.48 US gal)
Coolant change7.5 L (1.98 US gal)
Coolant typeHonda Long Life Antifreeze/Coolant Type 2
Coolant reservoirCoolant capacity0.75 L (0.198 US gal)
Radiator capOpening pressure93-123 kPa (0.95-1.25 kgf/cm 2 , 13.5 -18 psi)
ThermostatOpening temperatureBegins to open169-176°F (76-80°C)
Fully open194°F (90°C)
Valve lift at fully open10.0 mm (0.394 in)

COOLING SYSTEM SPECIFICATION TABLE

Fuel and Emissions

ItemMeasurementQualificationStandard or NewService Limit
Fuel pressure regulatorPressure with fuel pressure gauge connected390-440 kPa (4.0-4.5 kgf/cm 2 , 57-64 psi)
Fuel tankCapacity79.5 L (21.00 US gal)
Engine idleIdle speed without loadA/T in N or P700 ± 50 rpm
Idle speed with high electric load (A/C switch ON, temperature set to Max Cool, blower fan motor on High, rear window defogger ON, and headlights on high beam)A/T in N or P700 ± 50 rpm

FUEL AND EMISSIONS SPECIFICATION TABLE

Automatic Transmission and A/T Differential

ItemMeasurementQualificationStandard or NewService Limit
Automatic transmission fluidRecommended fluidHonda ATF-Z1
CapacityFluid change (4WD)2.8 L (3.0 US qt)
Fluid change (2WD)3.4 L (3.6 US qt)
Overhaul (4WD)7.9 L (8.3 US qt)
Overhaul (2WD)8.1 L (8.6 US qt)
ATF pressureLine pressureAt 2, 000 rpm in N or P position950 -1, 010 kPa (9.7-10.3 kgf/cm 2 , 138 -146 psi)900 kPa (9.2 kgf/cm 2 , 131 psi)
1st clutch pressureAt 2, 000 rpm in 1940-1, 020 kPa (9.6-10.4 kgf/cm 2 , 137 -148 psi)890 kPa (9.1 kgf/cm 2 , 130 psi)
1st hold clutch pressureAt 2, 000 rpm in 1680-760 kPa (6.9-7.7 kgf/cm 2 , 98-110 psi)630 kPa (6.4 kgf/cm 2 , 91 psi)
2nd clutch pressureAt 2, 000 rpm in 2940-1, 020 kPa (9.6-10.4 kgf/cm 2 , 137 -148 psi)890 kPa (9.1 kgf/cm 2 , 130 psi)
3rd clutch pressureAt 2, 000 rpm in 3rd gear in D940-1, 020 kPa (9.6-10.4 kgf/cm 2 , 137 -148 psi)890 kPa (9.1 kgf/cm 2 , 130 psi)
4th clutch pressureAt 2, 000 rpm in 4th gear in D940-1, 020 kPa (9.6-10.4 kgf/cm 2 , 137 -148 psi)890 kPa (9.1 kgf/cm 2 , 130 psi)
5th clutch pressureAt 2, 000 rpm in 5th gear in D940-1, 020 kPa (9.6-10.4 kgf/cm 2 , 137 -148 psi)890 kPa (9.1 kgf/cm 2 , 130 psi)
Torque converterStall speed Check with vehicle on level groundStandard or new1, 850 rpm
Service limit1, 700-2, 000 rpm
ClutchClutch end plate-to-top disc clearance1st1.15-1.35 mm (0.045-0.053 in)
1st-hold0.6-1.0 mm (0.024-0.039 in)
2nd1.05-1.25 mm (0.041 -0.049 in)
3rd0.8-1.0 mm (0.031-0.039 in)
4th0.75-0.95 mm (0.030-0.037 in)
5th0.75-0.95 mm (0.030-0.037 in)
Clutch return spring free length1st68.3 mm (2.69 in)66.3 mm (2.61 in)
2nd48.3 mm (1.90 in)46.3 mm (1.82 in)
3rd52.0 mm (2.05 in)50.0 mm (1.97 in)
4th37.4 mm (1.47 in)35.4 mm (1.39 in)
5th47.9 mm (1.89 in)45.9 mm (1.81 in)
Clutch disc thickness1.94 mm (0.076 in)
Clutch plate thickness1st1.6 mm (0.063 in)When discolored
1st-hold1.8 mm (0.071 in)When discolored
2nd1.8 mm (0.071 in)When discolored
3rd2.0 mm (0.079 in)When discolored
4th1.6 mm (0.063 in)When discolored
5th1.6 mm (0.063 in)When discolored
1st clutch end plate thicknessMark 13.1 mm (0.122 in)When discolored
Mark 23.2 mm (0.126 in)When discolored
Mark 33.3 mm (0.130 in)When discolored
Mark 43.4 mm (0.134 in)When discolored
Mark 53.5 mm (0.138 in)When discolored
Mark 63.6 mm (0.142 in)When discolored
Mark 73.7 mm (0.146 in)When discolored
Mark 83.8 mm (0.150 in)When discolored
Mark 93.9 mm (0.154 in)When discolored
1st-hold clutch plate B thickness5.0 mm (1.197 in)When discolored
2nd, 3rd, 4th, and 5th clutch end plate thicknessMark 12.1 mm (0.083 in)When discolored
Mark 22.2 mm (0.087 in)When discolored
Mark 32.3 mm (0.091 in)When discolored
Mark 42.4 mm (0.094 in)When discolored
Mark 52.5 mm (0.098 in)When discolored
Mark 62.6 mm (0.102 in)When discolored
Mark 72.7 mm (0.106 in)When discolored
Mark 82.8 mm (0.110 in)When discolored
Mark 92.9 mm (0.114 in)When discolored
MainshaftDiameter at start or shaft needle bearing contact area22.984-23.000 mm (0.9049-0.9055 in)When worn or damaged
5th gear collar diameter at needle bearing contact area39.981-39.991 mm (1.5741-1.5744 in)When worn or damaged
5th gear I.D.46.000-46.016 mm (1.8110-1.8116 in)When worn or damaged
Axial clearance of gears5th gear0.10-0.22 mm (0.004-0.009 in)
5th gear collar length48.7-48.8 mm (1.917-1.921 in)
5th gear collar flange thickness4.5-4.7 mm (0.18-0.19 in)When worn or damaged
Sealing ring thickness1.90-1.96 mm (0.075-0.077 in)1.85 mm (0.073 in)
Sealing ring groove width2.025-2.060 mm (0.080-0.081 in)2.08 mm (0.082 in)
CountershaftDiameter at bearing contact areaTorque converter housing bearing40.505-40.515 mm (1.5947-1.5951 in)When worn or damaged
5th gear34.975-34.991 mm (1.3770-1.3776 in)When worn or damaged
Diameter of 2nd gear at needle bearing contact area61.975-61.991 mm (2.4400-2.4406 in)When worn or damaged
I.D. of gear5th gear41.000-41.016 mm (1.6142-1.6148 in)When worn or damaged
Idler gear70.000-70.019 mm (2.7559-2.7566 in)When worn or damaged
Reverse gear46.000-46.016 mm (1.8110-1.8116 in)When worn or damaged
Axial clearance of gears2nd gear0.005-0.040 mm (0.0002-0.0016 in)
5th gear0.12-0.27 mm (0.0047-0.0106 in)
Idler gear0.005-0.040 mm (0.0002-0.0016 in)
Reverse gear0.10-0.25 mm (0.0039-0.0098 in)
50.8 mm washer thicknessA1.91 mm (0.0752 in)When worn or damaged
B1.93 mm (0.0760 in)When worn or damaged
C1.95 mm (0.0768 in)When worn or damaged
D1.97 mm (0.0776 in)When worn or damaged
E1.99 mm (0.0783 in)When worn or damaged
F2.01 mm (0.0791 in)When worn or damaged
G2.03 mm (0.0799 in)When worn or damaged
H2.05 mm (0.0807 in)When worn or damaged
12.07 mm (0.0815 in)When worn or damaged
J2.09 mm (0.0823 in)When worn or damaged
K2.11 mm (0.0831 in)When worn or damaged
L2.13 mm (0.0839 in)When worn or damaged
M2.15 mm (0.0846 in)When worn or damaged
N2.17 mm (0.0854 in)When worn or damaged
O2.19 mm (0.0862 in)When worn or damaged
P2.21 mm (0.0870 in)When worn or damaged
Q2.23 mm (0.0878 in)When worn or damaged
R2.25 mm (0.0886 in)When worn or damaged
S2.27 mm (0.0894 in)When worn or damaged
T2.29 mm (0.0902 in)When worn or damaged
U2.31 mm (0.0909 in)When worn or damaged
V2.33 mm (0.0917 in)When worn or damaged
W2.35 mm (0.0925 in)When worn or damaged
X2.37 mm (0.0933 in)When worn or damaged
Y2.39 mm (0.0941 in)When worn or damaged
Z2.41 mm (0.0949 in)When worn or damaged
AA2.43 mm (0.0957 in)When worn or damaged
AB2.45 mm (0.0965 in)When worn or damaged
61 mm washer thicknessA1.525 mm (0.0600 in)When worn or damaged
B1.505 mm (0.0593 in)When worn or damaged
C1.485 mm (0.0585 in)When worn or damaged
D1.465 mm (0.0577 in)When worn or damaged
E1.445 mm (0.0569 in)When worn or damaged
F1.425 mm (0.0561 in)When worn or damaged
G1.405 mm (0.0553 in)When worn or damaged
Thrust washer thickness3.00 mm (0.118 in)When worn or damaged
Reverse selector hub O.D.55.885-55.900 mm (2.200-2.201 in)When worn or damaged
Reverse gear collar O.D.39.979-40.000 mm (1.5740-1.5748 in)When worn or damaged
Cotter thickness4th gear1.99-2.02 mm (0.078-0.080 in)
2nd gear7.49-7.52 mm (0.295-0.296 in)
Secondary shaftDiameter of 1st gear collar at needle bearing contact area38.981-38.991 mm (1.5347-1.5351 in)When worn or damaged
Diameter at bearing contact area2nd gear43.986-43.999 mm (1.7317-1.7322 in)When worn or damaged
Torque converter housing bearing32.002-32.015 mm (1.2599-1.2604 in)When worn or damaged
Torque converter housing bearing (shaft end side)28.592-28.608 mm (1.1257-1.1263 in)When worn or damaged
I.D. of gear1st gear44.000-44.013 mm (1.7323-1.7328 in)When worn or damaged
2nd gear50.00-50.02 mm (1.9685-1.9693 in)When worn or damaged
Axial clearance of gears1st gear0.100-0.145 mm (0.004-0.006 in)
2nd gear0.060-0.488 mm (0.0024-0.0192 in)
52 mm thrust washer thicknessA2.705 mm (0.107 in)When worn or damaged
B2.680 mm (0.106 in)When worn or damaged
C2.655 mm (0.105 in)When worn or damaged
D2.630 mm (0.104 in)When worn or damaged
E2.605 mm (0.103 in)When worn or damaged
F2.580 mm (0.102 in)When worn or damaged
G2.555 mm (0.101 in)When worn or damaged
H2.530 mm (0.100 in)When worn or damaged
12.505 mm (0.099 in)When worn or damaged
J2.480 mm (0.098 in)When worn or damaged
K2.455 mm (0.097 in)When worn or damaged
L2.430 mm (0.096 in)When worn or damaged
M2.405 mm (0.095 in)When worn or damaged
65 mm thrust shim thicknessOA0.80 mm (0.031 in)When worn or. damaged
A0.84 mm (0.033 in)When worn or damaged
B0.88 mm (0.035 in)When worn or damaged
C0.92 mm (0.036 in)When worn or damaged
D0.96 mm (0.038 in)When worn or damaged
E1.00 mm (0.039 in)When worn or damaged
F1.04 mm (0.041 in)When worn or damaged
G1.08 mm (0.043 in)When worn or damaged
H1.12 mm (0.044 in)When worn or damaged
I1.16 mm (0.046 in)When worn or damaged
J1.20 mm (0.047 in)When worn or damaged
K1.24 mm (0.049 in)When worn or damaged
L1.28 mm (0.050 in)When worn or damaged
M1.32 mm (0.052 in)When worn or damaged
N1.36 mm (0.054 in)When worn or damaged
01.40 mm (0.055 in)When worn or damaged
P1.44 mm (0.057 in)When worn or damaged
Q1.48 mm (0.058 in)When worn or damaged
R1.52 mm (0.060 in)When worn or damaged
S1.56 mm (0.061 in)When worn or damaged
T1.60 mm (0.063 in)When worn or damaged
U1.64 mm (0.065 in)When worn or damaged
V1.68 mm (0.066 in)When worn or damaged
W1.72 mm (0.068 in)When worn or damaged
X1.76 mm (0.069 in)When worn or damaged
Y1.80 mm (0.071 in)When worn or damaged
Z1.84 mm (0.072 in)When worn or damaged
AA1.88 mm (0.074 in)When worn or damaged
AB1.92 mm (0.076 in)When worn or damaged
AC1.96 mm (0.077 in)When worn or damaged
AD2.00 mm (0.079 in)When worn or damaged
AE2.04 mm (0.080 in)When worn or damaged
AF2.08 mm (0.082 in)When worn or damaged
AG2.12 mm (0.083 in)When worn or damaged
AH2.16 mm (0.085 in)When worn or damaged
AI2.20 mm (0.087 in)When worn or damaged
AJ2.24 mm (0.088 in)When worn or damaged
AK2.28 mm (0.090 in)When worn or damaged
AL2.32 mm (0.091 in)When worn or damaged
AM0.76 mm (0.030 in)When worn or damaged
1st gear collar length63.3-63.4 mm (2.4921 -2.4961 in)
Sealing ring thickness1.91-1:97 mm (0.075-0.078 in)1.86 mm (0.073 in)
Sealing ring groove width2.025-2.060 mm (0.080-0.081 in)2.08 mm (0.082 in)
Feed pipe bushing I.D.1st clutch11.518-11.530 mm (0.4535-0.4539 in)11.545 mm (0.4545 in)
1st-hold clutch6.018-6.030 mm (0.2369-0.2374 in)6.045 mm (0.2380 in)
ATF feed pipe O.D.1st clutch11.47-11.48 mm (0.4516-0.4520 in)11.45 mm (0.4508 in)
1st-hold clutch5.97-5.98 mm (0.2350-0.2354 in)5.95 mm (0.2343 in)
Intermediary shaftI.D. of 3rd gear36.000-36.016 mm (1.4173-1.4179 in)When worn or damaged
Axial clearance of gears3rd gear0.005-0.045 mm (0.0002-0.0018 in)
26.5 mm washer thicknessA1.05 mm (0.041 in)When worn or damaged
B1.13 mm (0.044 in)When worn or damaged
C1.21 mm (0.048 in)When worn or damaged
D1.29 mm (0.051 in)When worn or damaged
E1.37 mm (0.054 in)When worn or damaged
F1.45 mm (0.057 in)When worn or damaged
G1.53 mm (0.060 in)When worn or damaged
H1.61 mm (0.063 in)When worn or damaged
I1.69 mm (0.067 in)When worn or damaged
J1.77 mm (0.070 in)When worn or damaged
K1.85 mm (0.073 in)When worn or damaged
L1.93 mm (0.076 in)When worn or damaged
M2.01 mm (0.079 in)When worn or damaged
N2.09 mm (0.082 in)When worn or damaged
O0.97 mm (0.038 in)When worn or damaged
53 mm splined washer thicknessA3.995 mm (0.1573 in)When worn or damaged
B4.015 mm (0.1581 in)When worn or damaged
C4.035 mm (0.1589 in)When worn or damaged
D4.055 mm (0.1596 in)When worn or damaged
E4.075 mm (0.1604 in)When worn or damaged
F4.095 mm (0.1612 in)When worn or damaged
G4.115 mm (0.1620 in)When worn or damaged
H4.135 mm (0.1628 in)When worn or damaged
I4.155 mm (0.1636 in)When worn or damaged
J4.175 mm (0.1644 in)When worn or damaged
K4.195 mm (0.1652 in)When worn or damaged
L4.215 mm (0.1659 in)When worn or damaged
M4.235 mm (0.1667 in)When worn or damaged
N4.255 mm (0.1675 in)When worn or damaged
Cotter thickness2.99-3.02 mm (0.1177-0.1189 in)
Sealing ring thickness1.89-1.95 mm (0.0744-0.0768 in)1.84 mm (0.0724 in)
Sealing ring groove width2.025-2.060 mm (0.0797-0.0811 in)2.08 mm (0.082 in)
Reverse idler gearGear shaft O.D.13.99-14.00 mm (0.5508-0.5512 in)When worn or damaged
I.D.18.007-18.020 mm (0.7089-0.7094 in)When worn or damaged
I.D. of transmission housing of gear shaft contact area14.006-14.024 mm (0.5514-0.5521 in)
Thrust washer thicknessTransmission housing0.97-1.05 mm (0.038-0.041 in)
Holder side0.97-1.05 mm (0.038-0.041 in)
ATF pumpGear-to-body thrust clearance0.03-0.06 mm (0.001 -0.002 in)0.07 mm (0.003 in)
Gear-to-body clearanceDrive gear0.210-0.265 mm (0.008-0.010 in)
Driven gear0.070-0.125 mm (0.003-0.005 in)
Driven gear I.D.14.016-14.034 mm (0.5518-0.5525 in)When worn or damaged
Driven gear shaft O.D.13.980-13.990 mm (0.5504-0.5508 in)When worn or damaged
Stator shaftI.D. at needle bearing contact areaTorque converter side27.000-27.021 mm (1.063-1.064 in)When worn or damaged
ATF pump side31.000-31.025 mm (1.220-1.221 in)
I.D. at mainshaft sealing ring contact area31.000-31.025 mm (1.2205-1.2215 in)31.05 mm (1.222 in)
Reverse shift forkFork finger thickness5.90-6.00 mm (0.232-0.236 in)5.4 mm (0.21 in)
Park gear and pawlWhen worn or damaged
Regulator valve bodyShift fork shaft bore I.D.14.000-14.010 mm (0.5512-0.5516 in)
Shift fork shaft/servo valve bore I.D.37.000-37.039 mm (1.4567-1.4582 in)37.045 mm (1.4585 in)
Sealing ring contact I.D.31.000-31.025 mm (1.2205-1.2215 in)31.05 mm (1.222 in)
Main valve bodyIntermediary shaft sealing ring contact I.D.35.000-35.025 mm (1.3780-1.3789 in)35.05 mm (1.3799 in)
ATF guide collarSecondary shaft sealing ring contact 1. D.29.000-29.021 mm (1.1417-1.1426 in)29.05 mm (1.1437 in)
Main valve body springShift valve A springWire diameter0.9 mm (0.035 in)
O.D.6.6 mm (0.260 in)
Free length50.5 mm (1.988 in)
No. of coil23.3
Shift valve B springWire diameter0.8 mm (0.031 in)
O.D.6.6 mm (0, 260 in)
Free length49.1 mm (1.933 in)
No. of coil21.7
Shift valve E springWire diameter0.7 mm (0.028 in)
O.D.6.6 mm (0.260 in)
Free length42.4 mm (1.669 in)
No. of coil17.6
Relief valve springWire diameter1.0 mm (0.039 in)
O.D.9.6 mm (0.378 in)
Free length28.1 mm (1.106 in)
No. of coil7.7
Torque converter check valve springWire diameter1.1 mm (0.043 in)
O.D.8.6 mm (0.339 in)
Free length35.0 mm (1.378 in)
No. of coil12.6
Modulator valve springWire diameter1.6 mm (0.063 in)
O.D.10.4 mm (0.409 in)
Free length33.5 mm (1.319 in)
No. of coil9.8
CPC valve A springWire diameter0.7 mm (0.028 in)
O.D.6.1 mm (0.240 in)
Free length17.8 mm (0.701 in)
No. of coil7.9
Servo control valve springWire diameter0.9 mm (0.035 in)
O.D.9.6 mm (0.378 in)
Free length30.2 mm (1.189 in)
No. of coil8.4
Lubrication control valve springWire diameter0.9 mm (0.035 in)
O.D.8.7 mm (0.343 in)
Free length25.0 mm (0.984 in)
No. of coil7.2
Lock-up timing valve springWire diameter0.6 mm (0.024 in)
O.D.6.6 mm (0.260 in)
Free length30.9 mm (1.217 in)
No. of coil11.1
Lock-up shift valve springWire diameter1.0 mm (0.039 in)
O.D.6.6 mm (0.260 in)
Free length35.5 mm (1.398 in)
No. of coil18.2
Secondary valve body springCPC valve B springWire diameter0.7 mm (0.028 in)
O.D.6.1 mm (0.240 in)
Free length17.8 mm (0.701 in)
No. of coil7.9
CPC valve C springWire diameter0.7 mm (0.028 in)
O.D.6.1 mm (0.240 in)
Free length17.8 mm (0.701 in)
No. of coil7.9
Shift valve C springWire diameter0.8 mm (0.031 in)
O.D.6.6 mm (0.260 in)
Free length49.1 mm (1.933 in)
No. of coil21.7
Shift valve D springWire diameter0.7 mm (0.028 in)
O.D.6.6 mm (0.260 in)
Free length42.4 mm (1.669 in)
No. of coil17.6
Reverse CPC valve springWire diameter0.8 mm (0.031 in)
O.D.6.1 mm (0.240 in)
Free length24.4 mm (0.961 in)
No. of coil14.6
Reverse control valve springWire diameter0.8 mm (0.031 in)
O.D.6.6 mm (0.260 in)
Free length49.1 mm (1.933 in)
No. of coil21.7
Regulator valve3rd accumulator spring body springWire diameter3.1 mm (0.122 in)
O.D.19.6 mm (0.772 in)
Free length41.4 mm (1.630 in)
No. of coil5.5
Cooler check valve springWire diameter0.9 mm (0.035 in)
O.D.6.7 mm (0.264 in)
Free length31.5 mm (1.240 in)
No. of coil14.2
Regulator valve spring AWire diameter1.85 mm (0.073 in)
O.D.1.47 mm (0.0579 in)
Free length86.9 mm (3.421 in)
No. of coil16.2
Regulator valve spring BWire diameter1.4 mm (0.055 in)
O.D.8.8 mm (0.346 in)
Free length44.0 mm (1.732 in)
No. of coil12.0
Stator reaction springWire diameter5.5 mm (0.217 in)
O.D.37.4 mm (1.472 in)
Free length30.3 mm (1.193 in)
No. of coil2.1
Lock-up control valve springWire diameter (Type A)0.7 mm (0.028 in)
Wire diameter (Type B)0.8 mm (0.031 in)
O.D. (Type A)6.6 mm (0.260 in)
O.D. (Type B)6.6 mm (0.260 in)
Free length (Type A)42.9 mm (1.689 in)
Free length (Type B)44.3 mm (1.744 in)
No. of coil (Type A)14.2
No. of coil (Type B)25.5
Accumulator body spring1st accumulator spring AWire diameter2.3 mm (0.091 in)
O.D.19.6 mm (0.772 in)
Free length60.8 mm (2.394 in)
No. of coil9.5
1st accumulator spring BWire diameter2.5 mm (0.098 in)
O.D.12.8 mm (0.504 in)
Free length46.0 mm (1.811 in)
No. of coil9.5
1st-hold accumulator springWire diameter2.0 mm (0.079 in)
O.D.13.1 mm (0.516 in)
Free length42.9 mm (1.689 in)
No. of coil9.8
2nd accumulator springWire diameter3.1 mm (0.122 in)
O.D.19.6 mm (0.772 in)
Free length53.4 mm (2.102 in)
No. of coil7.5
4th accumulator springWire diameter3.3 mm (0.130 in)
O.D.19.6 mm (0.772 in)
Free length39.1 mm (1.539 in)
No. of coil5.8
5th accumulator spring AWire diameter2.4 mm (0.094 in)
O.D.19.6 mm (0.772 in)
Free length65.5 mm (2.579 in)
No. of coil12.0
5th accumulator spring BWire diameter2.6 mm (0.102 in)
O.D.13.2 mm (0.520 in)
Free length50.5 mm (1.988 in)
No. of coil10.1
A/T differential carrierPinion shaft contact area I.D.18.000-18.025 mm (0.7087-0.7096 in)
Driveshaft contact area I.D.30.025-30.055 mm (1.182-1.183 in)
Carrier-to-pinion shaft clearance0.013-0.054 mm (0.0005-0.0021 in)0.1 mm (0.00 in)
Carrier-to-driveshaft clearance0.045-0.096 mm (0.002-0.004 in)0.13 mm (0.005 in)
Carrier-to-intermediate shaft clearance0.080-0.126 mm (0.003-0.005 in)
Tapered roller bearing starting torque (preload)For new bearing3.9-5.1 N.m (40-52 kgf.cm, 35-45 lbf.in.)Adjust
For used bearing3.6-4.8 N.m (37-49 kgf.cm, 32-43 lbf.in.)Adjust
A/T differential pinion gearBacklash0.05-0.15 mm (0.002-0.006 in)
I.D.18.042-18.066 mm (0.7103-0.7113 in)
Pinion gear-to-pinion shaft clearance0.055-0.095 mm (0.0022-0.0037 in)0.12 mm (0.005 in)
Transfer output shaftDiameter at bearing contact areaTransmission housing21.977-21.990 mm (0.8652-0.8657 in)21.92 mm (0.8630 in)
Torque converter housing side40.002-40.018 mm (1.5749-1.5755 in)39.95 mm (1.5728 in)
End play0-0.39 mm (0.0-0.015 in)
28.5 mm thrust washer thicknessA1.82 mm (0.0717 in)When worn or damaged
B1.84 mm (0.0724 in)When worn or damaged
C1.86 mm (0.0732 in)When worn or damaged
D1.88 mm (0.0740 in)When worn or damaged
E1.90 mm (0.0748 in)When worn or damaged
F1.92 mm (0.0756 in)When worn or damaged
G1.94 mm (0.0764 in)When worn or damaged
H1.96 mm (0.0772 in)When worn or damaged
I1.98 mm (0.0780 in)When worn or damaged
J2.00 mm (0.0787 in)When worn or damaged
K2.02 mm (0.0795 in)When worn or damaged
L2.04 mm (0.0803 in)When worn or damaged
M2.06 mm (0.0811 in)When worn or damaged
N2.08 mm (0.0819 in)When worn or damaged
O2.10 mm (0.0827 in)When worn or damaged
P2.12 mm (0.0835 in)When worn or damaged
Q2.14 mm (0.0843 in)When worn or damaged
R2.16 mm (0.0850 in)When worn or damaged
S2.18 mm (0.0858 in)When worn or damaged
T2.20 mm (0.0866 in)When worn or damaged
U2.22 mm (0.0874 in)When worn or damaged
V2.24 mm (0.0882 in)When worn or damaged
W2.26 mm (0.0890 in)When worn or damaged
X2.28 mm (0.0898 in)When worn or damaged
Y2.30 mm (0.0906 in)When worn or damaged
Z2.32 mm (0.0913 in)When worn or damaged
AA2.34 mm (0.0921 in)When worn or damaged
Transfer assemblyDiameter of transfer hypoid drive gear/shaft assembly at tapered roller bearing contact areaTransfer cover side50.002-50.018 mm (1.9686-1.9692 in)49.95 mm (1.9665 in)
Transfer gear side24.987-25.000 mm (0.9837-0.9843 in)24.93 mm (0.9815 in)
Diameter of transfer output shaft (hypoid gear) at tapered roller bearing contact areaTransfer gear side40.002-40.018 mm (1.5749-1.5755 in)39.95 mm (1.5728 in)
Companion flange side31.975-31.988 mm (1.2589-1.2594 in)31.92 mm (1.2567 in)
Transfer gear backlash0.06-0.17 mm (0.002-0.007 in)Adjust
Tapered roller bearing total starting torque (preload)2.64-4.72 N.m (0.269-0.481 kgf.m, 1.95-3.48 lbf.ft)Adjust
Transfer output shaft (hypoid gear) starting torque1.15-1.71 N.m (0.117-0.174 kgf.m, 0.85-1.26 lbf.ft)Adjust
Transfer hypoid gear/shaft starting torque1.49-3.01 N.m (0.152-0.307 kgf.m, 1.10-2.22 lbf.ft)Adjust
Transfer assembly fluidCapacity : Hypoid gear oil SAE 90 or SAE 80W--90 viscosity, API classified GL4 or GL5 onlyFluid change0.43 L (0.45 US qt)
Overhaul0.45 L (0.48 US qt)

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

Rear Differential

ItemMeasurementQualificationStandard or NewService Limit
Differential fluidCapacityFluid change2.64 L (2.79 US qt)
Overhaul2.85 L (3.01 US qt)
Recommended fluidHonda VTM--4 Differential fluid

REAR DIFFERENTIAL SPECIFICATION TABLE

Steering

ItemMeasurementQualificationStandard or NewService Limit
Steering wheelRotational play measured at outside edge with engine running0-10 mm (0.0-0.4 in)
Initial turning load measured at outside edge with engine running29.4 N (3.0 kgf, 6.6 lbf)
GearboxAngle of rack guide screw loosened from locked position15 ± 5°
PumpOutput pressure with shut-off valve closed8, 924-9, 414 kPa (91-96 kgf/cm 2 , 1, 294-1, 365 psi)
Power steering fluidCapacitySystem capacity0.3 L (0.3 US qt)
Reservoir capacity1.00 L (1.06 US qt)
Recommended fluidGenuine Honda Power Steering Fluid

STEERING SPECIFICATION

Suspension

ItemMeasurementQualificationStandard or NewService Limit
Wheel alignmentCamberFront0°30' ± 45'
Rear0°30' ± 45'
CasterFront4°11 '± 35'
Total toe-inFront0 ± 2 mm (0.0 ± 0.1 in)
Rear2 ± 2 mm (0.1 ± 0.1 in)
Front wheel turning angleInward38°12' ± 2°
Outward (reference)31°44'
WheelAluminum wheel runoutAxial0-0.3 mm (0.0-0.01 in)2.0 mm (0.08 in)
Radial0-0.3 mm (0.0-0.01 in)1.5 mm (0.06 in)
Steel wheel runoutAxial0-1.0 mm (0.0-0.04 in)2.0 mm (0.08 in)
Radial0-1.0 mm (0.0-0.04 in)1.5 mm (0.06 in)
SizeFront17 x 7.5J
Rear17 x 7.5J
Wheel bearingEnd playFront0-0.05 mm (0.0-0.002 in)
Rear0-0.05 mm (0.0-0.002 in)

SUSPENSION SPECIFICATION TABLE

Brakes

ItemMeasurementQualificationStandard or NewService Limit
Parking brakeDistance traveled when pedal pressed with 294 N (30 kgf, 66 lbf) of force8 to 10 clicks
Drum I.D.210.0-210.1 mm (8.27-8.27 in)211.0 mm (8.31 in)
Shoe lining thickness3.9 mm (0.15 in)1.0 mm (0.04 in)
Brake pedalPedal height (carpet removed aside)171 mm (6.7 in)
Free play1-5 mm (0.0-0.2 in)
Brake discThicknessFront27.9-28.1 mm (1.10-1.11 in)26.0 mm (1.02 in)
Rear10.9-11.1 mm (0.43-0.44 in)9.0 mm (0.35 in)
Runout0.04 mm (0.002 in)
Parallelism0.015 mm (0.0006 in)
Brake padThicknessFront10.6-11.2 mm (0.42-0.44 in)1.6 mm (0.06 in)
Rear9.6-10.2 mm (0.38-0.40 in)1.6 mm (0.06 in)

BRAKES SPECIFICATION TABLE

Air Conditioning

ItemMeasurementQualificationStandard or NewService Limit
RefrigerantTypeHFC--134a (R--134a)
Capacity of system600-650 g (21.2-22.9 oz)
Refrigerant oilTypeND-OIL8
Capacity of componentsCondenser35 mL (1 1/6 fl.oz)
Evaporator (Front)40 mL (1 1/3 fl.oz)
Evaporator (Rear)30 mL (1 fl.oz)
Each line and hose10 mL (1/3 fl.oz)
Compressor125 mL (4 2/9 fl.oz)
CompressorField coil resistanceAt 68°F (20°C)3.9-4.3 ohms
Pulley-to-pressure plate clearance0.35-0.60 mm (0.014-0.024 in)

AIR CONDITIONING SPECIFICATION TABLE

ItemMeasurementQualificationSpecification
DIMENSIONSOverall length4, 850 mm (190.9 in)
Overall width1, 995 mm (78.5 in)
Overall heightLX1, 802 mm (70.9 in)
Except LX1, 846 mm (72.7 in)
Wheel base2, 775 mm (109.3 in)
TrackFront1, 720 mm (67.7 in.)
Rear1, 715 mm (67.5 in.)
Seating capacity8
WEIGHT (4WD)Gross Vehicle Weight Rating (GVWR)2, 765 kg (6, 096 lbs)
Gross Axle Weight Front (GAWF)1, 525 kg (3, 362 lbs)
Gross Axle Weight Rear (GAWR)1, 325 kg (2, 921 lbs)
WEIGHT (2WD)Gross Vehicle Weight Rating (GVWR)2, 700 kg (5, 952 lbs)
Gross Axle Weight Front (GAWF)1, 450 kg (3, 197 lbs)
Gross Axle Weight Rear (GAWR)1, 325 kg (2, 921 lbs)
ENGINETypeWater-cooled, 4--stroke SOHC VTEC V6 gasoline engine
Cylinder arrangement60° V6-cylinder, transverse
Bore and stroke89.0 x 93.0 mm (3.50 x 3.66 in)
Displacement3, 471 cm 3 (211.7 cu-in)
Compression ratio10.5
Valve trainBelt driven, SOHC VTEC 4 valves per cylinder
Lubrication systemForced, wet sump, with trochoid pump
Fuel requiredNormal drivingRegular UNLEADED gasoline with 87 Pump Octane Number or higher
TowingTowing performance can be affected by high altitude, high temperature, or when climbing steep grades. Therefore, premium fuel is recommended when towing more than 1, 590 kg (3, 500 lbs)
STARTERTypeGear reduction
Normal output1.6 kW
Nominal voltage12V
Hour rating30 seconds
Direction of rotationCounterclockwise as viewed from gear end
AUTOMATIC TRANSMISSIONTypeElectronically controlled automatic, five-speed forward, one reverse, three-element torque converter with lock up clutch
Primary reductionDirect 1:1
Gear ratio1st2.697
2nd1.606
3rd1.071
4th0.766
5th0.612
Reverse1.888
Final reductionTypeSingle helical gear
Gear ratio4.312
STEERINGTypeHydraulic power-assisted rack and pinion
Gear ratio19.0
Overall ratio16.9
Turns, lock-to-lock3.69
Steering wheel diameter386 mm (15.2 in)
SUSPENSIONTypeFrontMcPherson Strut
RearMultilink with trailing arm
Shock absorber (Without active damper system)FrontTwin tube gas
RearTwin tube gas
TIRESSize of front and rear tiresP245/65R17
Size of spareT165/80D17
WHEEL ALIGNMENTCamberFront0° 30' ± 45'
Rear0° 30' ± 45'
CasterFront4°11' ± 35'
Total Toe-inFront0 ± 2 mm (0.0 ± 0.1 in)
Rear2 ± 2 mm (0.1 ± 0.1 in)
Front wheel turning angleInward38°12' ± 2°
Outward (reference)31°44'
BRAKESType of service brakeFrontPower-assisted self-adjusting ventilated disc
RearPower-assisted self-adjusting solid disc
Type of parking brakeFoot type, mechanical actuating, rear wheels
Pad friction surface area (swept area)Front63.5 cm 2 (9.84 sq in) x 2
Rear32.0 cm 2 (3.92 sq in) x 2
Parking brake shoe friction surface area60.2 cm 2 (9.33 sq in) x 2
AIR CONDITIONINGCooling capacityFront4, 735 kcal/h (17, 358 TU/h)
Rear3.119 kcal/h (12, 375 BTU/h)
CompressorType/ManufacturerSwash plate/DENSO
Number of cylinders10
Capacity210 mL/rev. (12.81./rev.)
Maximum speed7, 600 rpm
Lubricant capacity215 mL (13.12 cu in.)/rev.
Lubricant typeDENSO ND-OIL 8
CondenserTypeCorugate fin
EvaporatorTypeCorugate fin
BlowerTypeSirocco fan
Motor input (Front)228W/12V
Motor input (Rear)215W/12V
Speed control (Front: Auto A/C)Infinitely variable
Speed control (Front: Manual A/C)7--speed
Speed control (Rear: Auto A/C)Infinitely variable
Speed control (Rear: Manual A/C)3--speed
Maximum capacity (Front)490 m3 (17.300 cu ft)/h
Maximum capacity (Rear)310 m3 (11.300 cu ft)/h
Temperature controlAir-mix type
Compressor clutchTypeDry, single, plate, Poly-V belt drive
Electrical power consumption at 68°F (20°C)35 W maximum at 12 V
RefrigerantTypeHFC--134a (R--134a)
Quantity (Dual)600-650 g (21.2-22.9 oz)

DESIGN SPECIFICATIONS TABLE

ELECTRICAL RATINGSBattery12 V--72 Ah/20HR (12 V--60 Ah/5HR)
FusesUnder-hood fuse/relay box120 A, 80 A, 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A
Under-dash fuse/relay box30A, 20A, 15A, 10A, 7.5A
Auxiliary under-hood fuse/relay box40 A, 30 A, 20 A, 15A, 10A
Auxiliary under-dash fuse holder7.5 A
Rear fuse/relay box20 A, 7.5 A
Light bulbsHeadlight high beam12 V--60 W
Headlight low beam12V--55W
Daytime running lights12 V--60 W
Front turn signal lights/position lights12V--28/5W
Front side turn signal lights (Touring model)LED
Front side marker lights12V--5W
Fog light12V--55W
Rear fog light12V--55W
Rear turn signal/taillights12V--21/5W
Brake/taillights12V--21/5W
Rear side marker lights12V--5W
High mount brake light12-5 WX5
Back-up lights12V--18W
License plate lights12V--5W
Cargo area light12V--8W
Console box light12V--1.4W
Front map light12V--5W
Rear map light12V--5W
Ambient lightLED
Vanity mirror lights12V--1.1 W
Glove box light12V--1.4W
Door courtesy lights12V--2cp
Gauge lightsLED
Indicator lightsLED
Washer reservoirCapacity (USA models)4.0 L (4.2 US qt)
Capacity (Canada models)6.5 L (6.9 US qt)

DESIGN SPECIFICATIONS TABLE

Scheme 1

Scheme 1: Body Specifications