Contents Section: Manual HVAC System All sections

Heating/air Conditioning: Other Honda Pilot I рестайлинг

Manual HVAC System 3 illustrations ~617 words

A/C Service Tips and Precautions

WARNINGCompressed air mixed with the R-134a forms a combustible vapor. The vapor can burn or explode causing serious injury. Never use compressed air to pressure test R-134a service equipment or vehicle air conditioning systems.
CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

The air conditioning system uses HFC-134a (R-134a) refrigerant and poly alkylene glycol (PAG) refrigerant oil, which are not compatible with CFC-12 (R-12) refrigerant and mineral oil. Do not use R-12 refrigerant or mineral oil in this system, and do not attempt to use R-12 servicing equipment; damage to the air conditioning system or your servicing equipment will result. Use only service equipment that is U.L.-listed and is certified to meet the requirements of SAE J2210 to remove R-134a from the air conditioning system.

If accidental system discharge occurs, ventilate work area before resuming service.

R-134a service equipment or vehicle air conditioning systems should not be pressure tested or leak tested with compressed air.

Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

  1. Always disconnect the negative cable from the battery whenever replacing air conditioning parts.
  2. Keep moisture and dirt out of the system. When disconnecting any lines, plug or cap the fittings immediately; don't remove the caps or plugs until just before you reconnect each line.
  3. Before connecting any hose or line, apply a few drops of refrigerant oil to the O-ring.
  4. When tightening or loosening a fitting, use a second wrench to support the matching fitting.
  5. When discharging the system, use an R-134a refrigerant recovery/recycling/charging station; don't release refrigerant into the atmosphere.

Refrigerant Recovery

CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

Note. If accidental system discharge occurs, ventilate work area before resuming service. Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

Scheme 134

Scheme 134
  1. Connect an R-134a refrigerant recovery/recycling/charging station (A) to the high-pressure service port (B) and the low-pressure service port (C) (Scheme 134), following the equipment manufacturer's instructions.
  2. Measure the amount of refrigerant oil removed from the A/C system after the recovery process is completed. Be sure to put the same amount of new refrigerant oil back into the A/C system before charging.

System Evacuation

CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

Note. If accidental system discharge occurs, ventilate work area before resuming service. Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

Scheme 135

Scheme 135
  1. When an A/C system has been opened to the atmosphere, such as during installation or repair, it must be evacuated using an R-134a refrigerant recovery/recycling/charging station. If the system has been open for several days, the receiver/dryer should be replaced, and the system should be evacuated for several hours.
  2. Connect an R-134a refrigerant recovery/recycling/ charging station (A) to the high-pressure service port (B) and the low-pressure service port (C) (Scheme 135), following the equipment manufacturer's instructions. Evacuate the system.
  3. If the low-pressure does not reach more than 93.3 kPa (700 mmHg, 27.6 in.Hg) in 15 minutes, there is probably a leak in the system. Partially charge the system, and check for leaks (see step 3 ).

System Charging

CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

Note. If accidental system discharge occurs, ventilate work area before resuming service. Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

Scheme 136

Scheme 136
  1. Connect an R-134a refrigerant recovery/recycling/ charging station (A) to the high-pressure service port (B) and the low-pressure service port (C) (Scheme 136), following the equipment manufacturer's instructions.
  2. Evacuate the system (see «SYSTEM EVACUATION»(ref-243302-S00972158572006082300000) ).
  3. Add the same amount of new refrigerant oil to the system that was removed during recovery. Use only DENSO ND-OIL 8 refrigerant oil.
  4. Charge the system with the specified amount of R-134a refrigerant. Do not overcharge the system; the compressor will be damaged. Select the appropriate units of measure for your refrigerant charging station. Refrigerant Capacity: 700 to 750 g 0.70 to 0.75 kg 1.5 to 1.7 lbs 24.7 to 26.5 oz
  5. Check for refrigerant leaks (see «REFRIGERANT LEAK TEST»(ref-243302-S29405058162006082300000) ).
  6. Check for system performance (see «A/C SYSTEM TEST»(ref-243302-S32279877382006082300000) ).