Contents Wiring diagrams Section: Manual HVAC System All sections

Heating/air Conditioning: Other Honda Pilot I

Manual HVAC System 5 illustrations ~793 words

A/C Service Tips & Precautions

WARNINGCompressed air mixed with R-134a forms a combustible vapor. The vapor can burn or explode causing serious injury. Never use compressed air to pressure test R-134a service equipment or vehicle air conditioning systems.
CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

The air conditioning system uses HFC-134a (R-134a) refrigerant and polyalkyleneglycol (PAG) refrigerant oil, which are not compatible with CFC-12 (R-12) refrigerant and mineral oil. Do not use R-12 refrigerant or mineral oil in this system, and do not attempt to use R-12 servicing equipment; damage to the air conditioning system or your servicing equipment will result. Use only service equipment that is U.L.-listed and is certified to meet the requirements of SAE J2210 to remove R-134a from the air conditioning system.

If accidental system discharge occurs, ventilate work area before resuming service.

R-134a service equipment or vehicle air conditioning system should not be pressure tested or leak tested with compressed air.

Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

  1. Always disconnect the negative cable from the battery whenever replacing air conditioning parts.
  2. Keep moisture and dirt out of the system. When disconnecting any lines, plug or cap the fittings immediately; don't remove the caps or plugs until just before you reconnect each line.
  3. Before connecting any hose or line, apply a few drops of refrigerant oil to the O-ring.
  4. When tightening or loosening a fitting, use a second wrench to support the matching fitting.
  5. When discharging the system, use a R-134a refrigerant recovery/recycling/charging station; don't release refrigerant into the atmosphere.

Max Cool Position Function

When the mode control dial is in the MAX A/C position, the heater control panel will automatically select the VENT mode and turn the A/C on. The VENT switch and A/C switch are disabled and cannot be turned off in this mode. If the control panel fails to function as described, replace it.

Scheme 120

Scheme 120: DTC Troubleshooting Index

In case of multiple problems, the recirculation indicator will indicate only the DTC with the least number of blinks.

In case of an intermittent failure, the heater control panel will store the DTC until the ignition is turned off.

Scheme 121

Scheme 121: Symptom Troubleshooting Index

Refrigerant Recovery

CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

Use only service equipment that is U.L.-listed and is certified to meet the requirements of SAE J2210 to remove HFC-134a (R-134a) from the air conditioning system.

If accidental system discharge occurs, ventilate work area before resuming service.

Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

Scheme 122

Scheme 122
  1. Connect a R-134a refrigerant recovery/recycling/charging station (A) to the high-pressure service port (B) and the low-pressure service port (C), as shown, following the equipment manufacturer's instructions.
  2. Measure the amount of refrigerant oil removed from the A/C system after the recovery process is completed. Be sure to put the same amount of new refrigerant oil back into the A/C system before charging.

System Evacuation

CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

Use only service equipment that is U.L.-listed and is certified to meet the requirements of SAE J2210 to remove HFC-134a (R-134a) from the air conditioning system.

If accidental system discharge occurs, ventilate work area before resuming service.

Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

Scheme 123

Scheme 123
  1. When an A/C system has been opened to the atmosphere, such as during installation or repair, it must be evacuated using a R-134a refrigerant recovery/recycling/charging station. (If the system has been open for several days, the receiver/dryer should be replaced, and the system should be evacuated for several hours.)
  2. Connect a R-134a refrigerant recovery/recycling/charging station (A) to the high-pressure service port (B) and the low-pressure service port (C), as shown, following the equipment manufacturer's instructions. Evacuate the system.
  3. If the low-pressure does not reach more than 93.3 kPa (700 mmHg, 27.6 in.Hg) in 15 minutes, there is probably a leak in the system. Partially charge the system, and check for leaks (see step 3 on «REFRIGERANT LEAK TEST»(ref-174036-S18288144542005041500000) ).

System Charging

CAUTIONAir conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat. Be careful when connecting service equipment. Do not breathe refrigerant or vapor.

Use only service equipment that is U.L.-listed and is certified to meet the requirements of SAE J2210 to remove HFC-134a (R-134a) from the air conditioning system.

If accidental system discharge occurs, ventilate work area before resuming service.

Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

Scheme 124

Scheme 124
  1. Connect a R-134a refrigerant recovery/recycling/charging station (A) to the high-pressure service port (B) and the low-pressure service port (C), as shown, following the equipment manufacturer's instructions.
  2. Evacuate the system (see «SYSTEM EVACUATION»(ref-174036-S27644942112005041500000) ).
  3. Add the same amount of new refrigerant oil to the system that was removed during recovery. Use only DENSO ND-OIL 8 refrigerant oil.
  4. Charge the system with the specified amount of R-134a refrigerant. Do not overcharge the system; the compressor will be damaged. Select the appropriate units of measure for your refrigerant charging station. Refrigerant capacity - 700 to 750 g, 0.70 to 0.75 kg, 1.5 to 1.7 lbs, 24.7 to 26.5 oz.
  5. Check for refrigerant leaks (see «REFRIGERANT LEAK TEST»(ref-174036-S18288144542005041500000) ).
  6. Check for system performance (see «A/C SYSTEM TEST»(ref-174036-S01084082162005041500000) ).