Specifications: Other — Honda Insight ZE2 рестайлинг (2011-2014)

Engine Electrical

Item	Measurement	Qualification	Standard or New	Service Limit
Ignition coil	Rated voltage		12V
Ignition coil	Firing order		1-3-4-2
Spark plug	Type	NGK	DILFR6J11
Spark plug	Gap		1.0-1.1 mm (0.039-0.043 in)
Ignition timing	At idle Check the red mark	In N or P	10±2°BTDC
Starter	Output		1.0 kW
	Commutator mica depth		0.40-0.50 mm (0.0157-0.0197 in)	0.15 mm (0.0059 in)
	Commutator runout		0.02 mm (0.0008 in) max.	0.05 mm (0.0020 in)
	Commutator O.D.		28.0-28.1 mm (1.102-1.106 in)	27.5 mm (1.083 in)
	Brush length		11.1-11.5 mm (0.437-0.453 in)	4.3 mm (0.169 in)

Cylinder Head

Item	Measurement	Qualification	Standard or New	Service Limit
Head	Warpage		0.08 mm (0.003 in) max.
Head	Height		119.9-120.1 mm (4.720-4.728 in)
Camshaft	End play		0.05-0.15 mm (0.0020-0.0059 in)	0.3 mm (0.012 in)
	Camshaft-to-holder oil clearance		0.050-0.089 mm (0.00197-0.00350 in)	0.10 mm (0.0039 in)
	Total runout		0.03 mm (0.0012 in) max.
	Cam lobe height	Intake PRI	29.700 mm (1.16929 in)
		Intake SEC	35.854 mm (1.41157 in)
		Exhaust PRI	29.900 mm (1.17716 in)
		Exhaust SEC	35.470 mm (1.39645 in)
Valve	Clearance (cold)	Intake	0.15-0.19 mm (0.006-0.007 in)
	Clearance (cold)	Exhaust	0.24-0.28 mm (0.010-0.011 in)
	Stem O.D.	Intake	5.48-5.49 mm (0.2157-0.2161 in)	5.45 mm (0.2146 in)
	Stem O.D.	Exhaust	5.45-5.46 mm (0.2146-0.2150 in)	5.42 mm (0.2134 in)
	Stem-to-guide clearance	Intake	0.020-0.050 mm (0.00079-0.00197 in)	0.08 mm (0.0031 in)
	Stem-to-guide clearance	Exhaust	0.050-0.080 mm (0.00197-0.00315 in)	0.11 mm (0.0043 in)
Valve seat	Width	Intake	0.850-1.150 mm (0.03346-0.04528 in)	1.80 mm (0.0709 in)
	Width	Exhaust	1.250-1.550 mm (0.04921-0.06102 in)	2.00 mm (0.0787 in)
	Stem installed height	Intake	47.4-47.8 mm (1.866-1.882 in)	48.1 mm (1.894 in)
	Stem installed height	Exhaust	47.3-47.7 mm (1.862-1.878 in)	48.0 mm (1.890 in)
Valve guide	Installed height	Intake	16.25-16.75 mm (0.6398-0.6594 in)
Valve guide	Installed height	Exhaust	16.25-16.75 mm (0.6398-0.6594 in)
Rocker arm	Arm-to-shaft clearance	Intake	0.017-0.045 mm (0.00067-0.00177 in)	0.08 mm (0.0031 in)
Rocker arm	Arm-to-shaft clearance	Exhaust	0.017-0.045 mm (0.00067-0.00177 in)	0.08 mm (0.0031 in)

Engine Block

Item	Measurement	Qualification	Standard or New	Service Limit
Block	Warpage of deck		0.07 mm (0.002 in) max.
	Bore diameter		73.000-73.015 mm (2.87401-2.87460 in)	73.065 mm (2.87657 in)
	Bore taper	Difference between first and third measurement		0.05 mm (0.0020 in)
	Reboring limit			0.25 mm (0.0098 in)
Piston	Skirt O.D. at 16 mm (0.6 in) from bottom of skirt		72.969-72.979 mm (2.87279-2.87318 in)	72.967 mm (2.87271 in)
Piston	Clearance in cylinder		0.021-0.046 mm (0.00083-0.00181 in)	0.05 mm (0.0020 in)
Piston ring	Ring-to-groove clearance	Top	0.065-0.090 mm (0.003-0.003 in)	0.15 mm (0.005 in)
	Ring-to-groove clearance	Second	0.030-0.055 mm (0.002-0.002 in)	0.12 mm (0.004 in)
	Ring end gap	Top	0.15-0.30 mm (0.006-0.011 in)	0.60 mm (0.023 in)
		Second	0.30-0.42 mm (0.012-0.016 in)	0.65 mm (0.025 in)
		Oil	0.10-0.40 mm (0.004-0.015 in)	0.80 mm (0.031 in)
Piston pin	O.D.		17.996-18.000 mm (0.70850-0.70866 in)
Piston pin	Pin-to-piston clearance		0.010-0.017 mm (0.00039-0.00067 in)
Connecting rod	Pin-to-rod clearance		0.019-0.036 mm (0.00075-0.00142 in)
	Small end bore diameter		17.964-17.977 mm (0.70724-0.70775 in)
	Big end bore diameter		43.0 mm (1.693 in)
	End play		0.15-0.35 mm (0.006-0.013 in)	0.40 mm (0.015 in)
Crankshaft	Main journal diameter		49.976-50.000 mm (1.96756-1.96850 in)
	Rod journal diameter		39.976-40.000 mm (1.57386-1.57480 in)
	Rod/main journal taper		0.005 mm (0.00020 in) max.	0.010 mm (0.00039 in)
	Rod/main journal out-of-round		0.005 mm (0.00020 in) max.	0.010 mm (0.00039 in)
	End play		0.10-0.35 mm (0.0039-0.0138 in)	0.45 mm (0.0177 in)
	Total runout		0.03 mm (0.0012 in) max.	0.04 mm (0.0016 in)
Crankshaft bearing	Main bearing-to-journal oil clearance		0.018-0.036 mm (0.00071-0.00142 in)	0.050 mm (0.00197 in)
Crankshaft bearing	Connecting rod bearing-to-journal oil clearance		0.026-0.044 mm (0.00102-0.00173 in)	0.050 mm (0.00197 in)

Cooling System

Item	Measurement	Qualification	Standard or New
Radiator	Coolant capacities (including engine, heater, hoses, and reservoir)	Engine overhaul	4.90 L (1.294 US gal)
		Coolant change	4.41 L (1.165 US gal)
	Coolant type		Honda Long Life Antifreeze/Coolant Type 2
Coolant reservoir	Coolant capacity		0.44 L (0.116 US gal)
Radiator cap	Opening pressure		93-123 kPa (0.95-1.25 kgf/cm 2 , 13.5-17.8 psi)
Thermostat	Opening temperature	Begins to open	169-176°F (76-80°C)
	Opening temperature	Fully open	194°F (90°C)
	Valve lift at fully open		8.0 mm (0.315 in) min.
Drive belt	Tension		Auto-tensioner

Fuel and Emissions

Item	Measurement	Qualification	Standard or New
Fuel pressure regulator	Pressure with fuel pressure gauge connected		260-310 kPa (2.7-3.2 kgf/cm 2 , 38-46 psi)
Fuel tank	Capacity		40 L (10.6 US gal)
Engine idle	Idle speed without load (IMA battery SOC higher than 40 %)	In N or P	750 ± 50 rpm
Engine idle	Idle speed with high electrical load (IMA battery SOC higher than 40 %)	In N or P	750 ± 50 rpm

CVT and CVT Differential

Item	Measurement	Qualification	Standard or New	Service Limit
Continuously variable transmission fluid	Capacity: use Honda CVTF	Fluid change	2.8 L (3.0 US qt)
Continuously variable transmission fluid	Capacity: use Honda CVTF	Overhaul	5.2 L (5.5 US qt)
Hydraulic pressure	Forward clutch pressure	At 1, 700 rpm in D	1, 570-1, 840 kPa (16.01-18.76 kgf/cm 2 , 227.7-266.9 psi)
	Reverse brake pressure	At 1, 700 rpm in R	1, 570-1, 840 kPa (16.01-18.76 kgf/cm 2 , 227.7-266.9 psi)
	Drive pulley pressure	At 1, 700 rpm in N	240-540 kPa (2.45-5.51 kgf/cm 2 , 34.8-78.3 psi)
	Driven pulley pressure	At 1, 700 rpm in N	830-1, 130 kPa (8.46-11.52 kgf/cm 2 , 120.4-163.9 psi)
	Lubrication pressure	At 3, 000 rpm in N	250-400 kPa (2.55-4.08 kgf/cm 2 , 36.3-58.0 psi)
Stall speed	Check with vehicle on level ground	D, S, and L positions: Standard or new	1, 900 rpm
		D, S, and L positions: Service limit	1, 700-2, 000 rpm
		R position: Standard or new	2, 500 rpm
		R position: Service limit	2, 400-2, 600 rpm
Clutch	Clearance between clutch end-plate and top disc	Forward clutch	0.6-0.8 mm (0.024-0.031 in)
	Clearance between clutch end-plate and top disc	Reverse brake	0.55-0.70 mm (0.0217-0.0276 in)
	Clutch return spring free length	Reverse brake	18.1 mm (0.713 in)	16.1 mm (0.634 in)
	Clutch disc thickness	Reverse brake	2.00 mm (0.0787 in)	When worn or damaged
	Clutch plate thickness	Reverse brake	1.95 mm (0.0768 in)	When discolored
	Reverse brake end-plate thickness	Mark 2	3.8 mm (0.150 in)	When discolored
		Mark B	3.9 mm (0.154 in)	When discolored
		Mark 3	4.0 mm (0.157 in)	When discolored
		Mark C	4.1 mm (0.161 in)	When discolored
		Mark 4	4.2 mm (0.165 in)	When discolored
		Mark D	4.3 mm (0.169 in)	When discolored
		Mark 5	4.4 mm (0.173 in)	When discolored
		Mark E	4.5 mm (0.177 in)	When discolored
		Mark 6	4.6 mm (0.181 in)	When discolored
		Mark F	4.7 mm (0.185 in)	When discolored
		Mark 7	4.8 mm (0.189 in)	When discolored
		Mark 8	5.0 mm (0.197 in)	When discolored
Input shaft	Diameter of needle bearing contact area	At flywheel side	19.987-20.000 mm (0.78689-0.78740 in)	When worn or damaged
	Diameter of needle bearing contact area	At forward clutch side	19.987-20.000 mm (0.78689-0.78740 in)	When worn or damaged
	Thrust clearance	CVTF pump drive sprocket hub	0.37-0.65 mm (0.015-0.025 in)
	Thrust clearance	Planetary carrier	0.050-0.115 mm (0.002-0.004 in)
	Feed pipe O.D.	Drive pulley feed pipe	6.97-6.98 mm (0.2744-0.2748 in)	6.95 mm (0.2736 in)
	Feed pipe O.D.	Forward clutch feed pipe	11.470-11.480 mm (0.45157-0.45197 in)	11.450 mm (0.45079 in)
	Feed pipe bushing I.D.	Drive pulley feed pipe	7.000-7.015 mm (0.27559-0.27618 in)	7.030 mm (0.27677 in)
	Feed pipe bushing I.D.	Forward clutch feed pipe	11.500-11.518 mm (0.45276-0.45346 in)	11.533 mm (0.45405 in)
	Sealing ring groove width		2.000-2.100 mm (0.07874-0.08268 in)	2.105 mm (0.08287 in)
	Thrust shim thickness (25 x 31 mm: planetary carrier)	A	1.05 mm (0.0413 in)	When worn or damaged
		B	1.12 mm (0.0441 in)	When worn or damaged
		C	1.19 mm (0.0469 in)	When worn or damaged
		D	1.26 mm (0.0496 in)	When worn or damaged
		E	1.33 mm (0.0524 in)	When worn or damaged
		F	1.40 mm (0.0551 in)	When worn or damaged
		G	1.47 mm (0.0579 in)	When worn or damaged
		H	1.54 mm (0.0606 in)	When worn or damaged
		I	1.61 mm (0.0634 in)	When worn or damaged
		J	1.68 mm (0.0661 in)	When worn or damaged
		K	1.75 mm (0.0689 in)	When worn or damaged
		L	1.82 mm (0.0717 in)	When worn or damaged
		M	1.085 mm (0.04272 in)	When worn or damaged
		N	1.155 mm (0.04547 in)	When worn or damaged
		O	1.225 mm (0.04823 in)	When worn or damaged
		P	1.295 mm (0.05098 in)	When worn or damaged
		Q	1.365 mm (0.05374 in)	When worn or damaged
		R	1.435 mm (0.05650 in)	When worn or damaged
		S	1.505 mm (0.05925 in)	When worn or damaged
		T	1.575 mm (0.06201 in)	When worn or damaged
		U	1.645 mm (0.06476 in)	When worn or damaged
		V	1.715 mm (0.06752 in)	When worn or damaged
		W	1.785 mm (0.07028 in)	When worn or damaged
	Thrust shim thickness (22 x 28 mm: CVTF pump drive sprocket hub)	C	1.15 mm (0.0453 in)	When worn or damaged
		D	1.40 mm (0.0551 in)	When worn or damaged
		E	1.65 mm (0.0650 in)	When worn or damaged
		F	1.90 mm (0.0748 in)	When worn or damaged
		G	2.15 mm (0.0846 in)	When worn or damaged
		H	2.40 mm (0.0945 in)	When worn or damaged
Drive pulley shaft	Diameter of needle bearing contact area	At flywheel side	24.007-24.020 mm (0.94516-0.94567 in)	When worn or damaged
	Diameter of needle bearing contact area	At forward clutch side	24.007-24.020 mm (0.94516-0.94567 in)	When worn or damaged
	I.D.	At sealing ring	24.007-24.020 mm (0.94516-0.94567 in)	When worn or damaged
Driven pulley shaft	Diameter of needle bearing contact area	At start clutch side	43.981-43.991 mm (1.73153-1.73193 in)	When worn or damaged
	Thrust clearance	At start clutch side	0-0.13 mm (0-0.005 in)
	Cotter thickness (25.5 mm: start clutch hub)	A	2.90 mm (0.1142 in)	When worn or damaged
		B	3.00 mm (0.1181 in)	When worn or damaged
		C	3.10 mm (0.1220 in)	When worn or damaged
		D	3.20 mm (0.1260 in)	When worn or damaged
	Feed pipe O.D.	Canceler pressure	6.970-6.980 mm (0.27441-0.27480 in)	6.950 mm (0.27362 in)
	Feed pipe O.D.	Clutch pressure	8.97-8.98 mm (0.3531-0.3535 in)	8.95 mm (0.3524 in)
	Feed pipe bushing I.D.	Canceler pressure	7.000-7.015 mm (0.27559-0.27618 in)	7.030 mm (0.27677 in)
	Feed pipe bushing I.D.	Clutch pressure	9.000-9.015 mm (0.35433-0.35492 in)	9.030 mm (0.35551 in)
	Driven pulley shaft pressure feed pipe	O.D.	11.470-11.480 mm (0.45157-0.45197 in)	11.450 mm (0.45079 in)
	Driven pulley shaft pressure feed pipe	Bushing I.D.	11.500-11.518 mm (0.45276-0.45346 in)	11.533 mm (0.45405 in)
	Secondary drive gear sealing ring groove width		2.500-2.650 mm (0.09843-0.10433 in)	2.655 mm (0.10453 in)
	Start clutch end plate I.D.		88.900-88.935 mm (3.49999-3.50137 in)	When worn or damaged
Park gear and pawl				When worn or damaged
Final drive shaft	Secondary drive gear thrust clearance		0-0.15 mm (0-0.0059 in)
	Thrust shim thickness (25 x 35 mm)	A	2.80 mm (0.1102 in)	When worn or damaged
		B	2.90 mm (0.1142 in)	When worn or damaged
		C	3.00 mm (0.1181 in)	When worn or damaged
		D	3.10 mm (0.1220 in)	When worn or damaged
		E	3.20 mm (0.1260 in)	When worn or damaged
		F	3.30 mm (0.1299 in)	When worn or damaged
		G	3.40 mm (0.1339 in)	When worn or damaged
		H	3.50 mm (0.1378 in)	When worn or damaged
		I	3.60 mm (0.1417 in)	When worn or damaged
		J	3.70 mm (0.1457 in)	When worn or damaged
		K	3.80 mm (0.1496 in)	When worn or damaged
		L	3.90 mm (0.1535 in)	When worn or damaged
		M	4.00 mm (0.1575 in)	When worn or damaged
CVT differential carrier	Pinion shaft contact area I.D.		18.010-18.028 mm (0.70905-0.70976 in)
	Clearance between carrier and pinion shaft		0.023-0.057 mm (0.00091-0.00224 in)	0.1 mm (0.004 in)
	Driveshaft contact area I.D.		26.025-26.045 mm (1.02460-1.02539 in)
	Clearance between carrier and driveshaft		0.045-0.086 mm (0.00177-0.00339 in)	0.12 mm (0.0047 in)
	Clearance between set ring and carrier bearing outer race		0-0.15 mm (0-0.005 in)	Adjust
CVT differential pinion gear	Backlash		0.05-0.15 mm (0.0020-0.0059 in)

Steering

Item	Measurement	Standard or New
Steering wheel	Rotational play measured at outside edge	0-10 mm (0-0.39 in)
Steering wheel	Initial turning load measured at outside edge with engine running	34 N (3.5 kgf, 7.7 lbf)
Gearbox	Angle of rack guide screw loosened from locked position	17±3°

Suspension

Item	Measurement	Qualification	Standard or New	Service Limit
Wheel alignment	Camber	Front	0°00'±1°
	Camber	Rear	1 °30'±1°
	Caster	Front	3°18' ±30'
	Total toe-in	Front	0±3mm (0±0.12in)
	Total toe-in	Rear	2.5±2.5 mm (0.098±0.098 in)
	Front wheel turning angle	Inward	38°19' ±2°
	Front wheel turning angle	Outward (reference)	32° 25'
Wheel	Aluminum wheel runout	Axial	0-0.7 mm (0-0.028 in)	2.0 mm (0.079 in)
	Aluminum wheel runout	Radial	0-0.7 mm (0-0.028 in)	1.5 mm (0.059 in)
	Steel wheel runout	Axial	0-1.0 mm (0-0.039 in)	2.0 mm (0.079 in)
	Steel wheel runout	Radial	0-1.0 mm (0-0.039 in)	1.5 mm (0.059 in)
Wheel bearing	End play	Front	0-0.05 mm (0-0.0020 in)
Wheel bearing	End play	Rear	0-0.05 mm (0-0.0020 in)

Brakes

Item	Measurement	Standard or New	Service Limit
Parking brake	Number of clicks when lever pulled with 196 N (20.0 kgf, 44.1 lbf) of force	6 to 8 clicks
Brake pedal	Height from floor	147 mm (5.79 in)
Brake pedal	Free play	1-5 mm (0.04-0.20 in)
Brake disc	Thickness	21.0 mm (0.827 in)	19.0 mm (0.748 in)
	Runout		0.04 mm (0.0016 in)
	Parallelism		0.015 mm (0.00059 in)
Brake pad	Thickness	10.0 mm (0.394 in)	1.6 mm (0.063 in)
Brake drum	Drum I.D.	200 mm (7.87 in)	201 mm (7.91 in)
Brake shoe	Shoe lining thickness	4.5 mm (0.177 in)	1.0 mm (0.039 in)

Air Conditioning

Item	Measurement	Qualification	Standard or New
Refrigerant	Type		HFC-134a (R-134a)
Refrigerant	Capacity of system		450-500 g (15.8-17.6 02)
Refrigerant oil	Type		SP-10 (P/N38897-P13-A01AH)
	Capacity of components	Condenser (including dryer desiccant)	25 mL (5/6 fl.oz)
		Evaporator	35mL (1 1/6 fl.oz)
		Each line and hose	10 mL (1/3 fl.oz)
		Dryer desiccant	10 mL (1/3 fl.oz)
		Compressor	80-90 mL (2 2/3-3 fl.oz)
Compressor	Field coil resistance	At 68°F (20°C)	3.35-3.65 ohms
Compressor	Pulley-to-armature plate clearance		0.35-0.65 mm (0.014-0.025 in)

Note. Refer to the appropriate Service Information for the precautions and complete procedures. Refer to the appropriate Service Information for the bolts/nuts not indicated here.

Location	Item	Torque
Starting system	Starter bolts	44 N.m (4.5 kgf.m, 33 lbf.ft)
Starting system	Positive starter cable nut	9 N.m (0.9 kgf.m, 7 lbf.ft)
Ignition system	Spark plugs	18 N.m (1.8 kgf.m, 13 lbf.ft)

Engine Mechanical

Location	Item	Remark	Torque
Engine assembly	Side engine mount bolts	Use new bolts	59 N.m (6.0 kgf.m, 43 lbf.ft)
	Side engine mount bracket nuts	Use new nuts	49 N.m (5.0 kgf.m, 36 lbf.ft)
	Transmission mount bolts (2)	Use new bolts	59 N.m (6.0 kgf.m, 43 lbf.ft)
	Transmission mount bracket bolt (10 mm) (2)	Use new bolt	54 N.m (5.5 kgf.m, 40 lbf.ft)
	Transmission mount bracket bolt (12 mm) (2)	Use new bolt	74 N.m (7.5 kgf.m, 54 lbf.ft)
	Transmission mount bracket nuts (2)	Use new nuts	74 N.m (7.5 kgf.m, 54 lbf.ft)
	Torque rod bolt (2)	Use new bolt	83 N.m (8.5 kgf.m, 61 lbf.ft)
	Torque rod nut (2)	Use new nut	93 N.m (9.5 kgf.m, 69 lbf.ft)
	Torque rod bracket bolts		83 N.m (8.5 kgf.m, 61 lbf.ft)
Engine lubrication	Oil filter		12 N.m (1.2 kgf.m, 8.8 lbf.ft)
	Oil filter feed pipe		39 N.m (4.0 kgf.m, 29 lbf.ft)
	Oil pan drain bolt	Use new washer	39 N.m (4.0 kgf.m, 29 lbf.ft)
	Oil pressure switch	Use liquid gasket on threads	18 N.m (1.8 kgf.m, 13 lbf.ft)
Intake air system and exhaust system	Intake manifold bolts (1)		24 N.m (2.4 kgf.m, 17 lbf.ft)
	Intake manifold nuts (1)		24 N.m (2.4 kgf.m, 17 lbf.ft)
	Intake manifold bracket bolt		24 N.m (2.4 kgf.m, 17 lbf.ft)
	Exhaust pipe self-locking nuts	Use new nuts	33 N.m (3.4 kgf.m, 25 lbf.ft)
	Muffler bolts (1)		22 N.m (2.2 kgf.m, 16 lbf.ft)
(1) Parts to be tightened in a particular order. (2) Follow the appropriate Service Information procedures closely for torque, sequence, and special steps.

(1)	Parts to be tightened in a particular order.

(2)	Follow the appropriate Service Information procedures closely for torque, sequence, and special steps.

Engine Cooling

Location	Item	Remark	Torque
Cooling system	Drain bolt	Use new washer	78 N.m (8.0 kgf.m, 58 lbf.ft)
	Drive belt auto-tensioner bolts		24 N.m (2.4 kgf.m, 17 lbf.ft)
	Tensioner pulley bolt		40 N.m (4.1 kgf.m, 30 lbf.ft)

Fuel Emissions

Location	Item	Remark	Torque
Fuel and emissions	A/F sensor		44 N.m (4.5 kgf.m, 33 lbf.ft)
	EGR pipe bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	EGR pipe nuts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	EGR valve bolts		24 N.m (2.4 kgf.m, 18 lbf.ft)
	EVAP canister guard bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	EVAP canister bracket nuts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Fuel tank locknut		125 N.m (12.7 kgf.m, 92.2 lbf.ft)
	Fuel tank support straps bolts		38 N.m (3.9 kgf.m, 28 lbf.ft)
	Knock sensor		31 N.m (3.2 kgf.m, 23 lbf.ft)
	Rocker arm oil pressure sensor A/B		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Secondary HO2S		44 N.m (4.5 kgf.m, 33 lbf.ft)
	Throttle body bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Under floor TWC cover self-locking nuts	Use new nuts	33 N.m (3.4 kgf.m, 24 lbf.ft)
	Warm up TWC bracket bolt		44 N.m (4.5 kgf.m, 33 lbf.ft)
	Warm up TWC lower bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Warm up TWC upper bolts		31 N.m (3.2 kgf.m, 23 lbf.ft)
	Warm up TWC upper nuts		31 N.m (3.2 kgf.m, 23 lbf.ft)

Note. Refer to the appropriate Service Information for the precautions and complete procedures. Refer to the appropriate Service Information for the bolts/nuts not indicated here.

CVT

Location	Item	Remark	Torque
CVT	CVTF drain plug	Use new sealing washer	49 N.m (5.0 kgf.m, 36 lbf.ft)
	CVTF pressure inspection port sealing bolts	Use new sealing washer	18 N.m (1.8 kgf.m, 13 lbf.ft)
	Shift cable holder bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Transmission housing mounting bolts		64 N.m (6.5 kgf.m, 47 lbf.ft)
	Drive plate bolts (1)		44 N.m (4.5 kgf.m, 33 lbf.ft)
	Shift lever assembly bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Shift cable end nut		22 N.m (2.2 kgf.m, 16 lbf.ft)
(1) Follow the appropriate Service Information procedures closely for torque, sequence, and special steps.

(1)	Follow the appropriate Service Information procedures closely for torque, sequence, and special steps.

Driveline/Axle

Location	Item	Remark	Torque
Driveline/axle	Drive shaft spindle nut	Use oil on the seating surface Use new nut	181 N.m (18.5 kgf.m, 133 lbf.ft)

Location	Item	Remark	Torque
Steering	Steering wheel bolt		39 N.m (4.0 kgf.m, 29 lbf.ft)
	Steering joint bolts		28 N.m (2.9 kgf.m, 21 lbf.ft)
	Steering column bolts (1)		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Steering column nuts (1)		13 N.m (1.3 kgf.m, 9.4 lbf.ft)
	Steering gearbox bolts (1) 1	Use new bolts	60 N.m (6.1 kgf.m, 44 lbf.ft)
	Steering gearbox bracket bolts (1)	Use new bolts	59 N.m (6.0 kgf.m, 44 lbf.ft)
	Tie-Rod end ball joint nut		43 N.m (4.4 kgf.m, 32 lbf.ft)
	Tie-Rod end locking nut		44 N.m (4.5 kgf.m, 33 lbf.ft)
(1) Parts to be tightened in a particular order.

(1)	Parts to be tightened in a particular order.

Location	Item	Remark	Torque
Front suspension	Wheel nuts		108 N.m (11.0 kgf.m, 80 lbf.ft)
	Knuckle damper pinch bolts/nuts	Use new bolts/nuts	90 N.m (9.2 kgf.m, 67 lbf.ft)
	Lower arm ball joint castle nut	Use new nut	64-74 N.m (6.5-7.5 kgf.m, 47-54 lbf.ft)
	Lower arm bolts	Use new bolts	93 N.m (9.5 kgf.m, 69 lbf.ft)
	Stabilizer bar bushing holders flange bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Stabilizer link nut flange nut (to damper)	Use new nut	29 N.m (3.0 kgf.m, 22 lbf.ft)
	Stabilizer link self-locking nut (to stabilizer bar)	Use new nut	38 N.m (3.9 kgf.m, 28 lbf.ft)
	Damper upper flange nut		44 N.m (4.5 kgf.m, 32 lbf.ft)
Rear suspension	Wheel nuts		108 N.m (11.0 kgf.m, 80 lbf.ft)
	Axle beam bolts	Use new bolts	93 N.m (9.5 kgf.m, 69 lbf.ft)
	Dynamic damper nuts	Use new nuts	12 N.m (1.2 kgf.m, 9 lbf.ft)
	Damper lower flange bolt	Use new bolt	54 N.m (5.5 kgf.m, 40 lbf.ft)
	Damper upper flange nut		29 N.m (3.0 kgf.m, 22 lbf.ft)

Location	Item	Remark	Torque
Conventional brake	Front brake caliper bolts		34 N.m (3.5 kgf.m, 25 lbf.ft)
	Front brake caliper bracket bolts		108 N.m (11.0 kgf.m, 79.6 lbf.ft)
	Front brake hose banjo bolt	Use new washers	34 N.m (3.5 kgf.m, 25 lbf.ft)
	Master cylinder nuts		15 N.m (1.5 kgf.m, 11 lbf.ft)
	Master cylinder brake line		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Brake booster/brake pedal nuts		13 N.m (1.3 kgf.m, 9.4 lbf.ft)
	Brake pedal bolt		22 N.m (2.2 kgf.m, 16 lbf.ft)
	Wheel cylinder brake line		15 N.m (1.5 kgf.m, 11 lbf.ft)
	Backing plate bolts		83 N.m (8.5 kgf.m, 61 lbf.ft)
	Parking brake lever bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
VSA	VSA modulator-control unit brake line (10 mm)		15 N.m (1.5 kgf.m, 11 lbf.ft)
VSA	VSA modulator-control unit brake line (12 mm)		22 N.m (2.2 kgf.m, 16 lbf.ft)

Note. Refer to the appropriate Service Information for the precautions and complete procedures. Refer to the appropriate Service Information for the bolts/nuts not indicated here.

Body

Location	Item	Remark	Torque
Frame	Front subframe bolts (1) (2)	Use new bolts	93 N.m (9.5 kgf.m, 69 lbf.ft)
	Trailing arm brace bolts		38 N.m (3.9 kgf.m, 28 lbf.ft)
	Trailing arm brace nuts		38 N.m (3.9 kgf.m, 28 lbf.ft)
(1) Parts to be tightened in a particular order. (2) Follow the appropriate Service Information procedures closely for torque, sequence, and special steps.

(1)	Parts to be tightened in a particular order.

(2)	Follow the appropriate Service Information procedures closely for torque, sequence, and special steps.

Heating, Ventilation, and Air Conditioning

Location	Item	Remark	Torque
A/C compressor	A/C compressor bolts		22 N.m (2.2 kgf.m, 16 lbf.ft)
	A/C compressor center nut	Use new nut	26 N.m (2.7 kgf.m, 19 lbf.ft)
	A/C compressor relief valve	Use new O-ring	9.8 N.m (1.00 kgf.m, 7.2 lbf.ft)
Receiver line	A/C pressure sensor		11 N.m (1.1 kgf.m, 8 lbf.ft)

Body Electrical

Location	Item	Torque
Wipers/washers	Windshield wiper arm nut	18 N.m (1.8 kgf.m, 13 lbf.ft)
	Windshield wiper linkage nut	17 N.m (1.7 kgf.m, 13 lbf.ft)
	Rear window wiper motor mount nut	7.9 N.m (0.81 kgf.m, 5.8 lbf.ft)

Item	Measurement	Qualification	Specification
DIMENSION	Overall length		4, 377 mm (172.3 in)
	Overall width		1, 695 mm (66.7 in)
	Overall height		1, 427 mm (56.2 in)
	Wheelbase		2, 550 mm (100.4 in)
	Track	Front	1, 481 mm (58.3 in)
	Track	Rear	1, 472 mm (58.0 in)
	Seating capacity		Five (5)
WEIGHT	Gross Vehicle Weight Rating (GVWR)		1, 650 kg (3, 638 lbs)
ENGINE	Type		Water-cooled, 4-stroke SOHC i-VTEC gasoline engine
	Cylinder arrangement		Inline 4-cylinder, transverse
	Bore and stroke		73 x 80 mm (2.87 x 3.15 in)
	Displacement		1, 339 cm 3 (82 cu in)
	Compression ratio		10.8
	Valve train		Chain drive, SOHC i-VTEC 2 valves per cylinder
	Lubrication system		Forced, wet sump, with trochoid pump
	Fuel required		Regular UNLEADED gasoline with 87 Pump Octane Number or higher
STARTER	Type		Gear reduction
	Normal output		1.0 kW
	Hour rating		30 seconds
	Rotation direction		Counterclockwise as viewed from drive end
IMA MOTOR	Type		DC brushless-3 phases
BATTERY MODULE	Type		14.4 V Ni-MH
	Number		12
	Output		100 V
CVT	Type		Electronically-controlled continuously variable transmission, multi plates wet sump, hydraulic
	Primary reduction		Direct 1:1
	Gear ratio	Low-High	2.526-0.421
	Gear ratio	Reverse	4.511-1.693
	Final reduction	Type	Single helical gear
	Final reduction	Gear ratio	4.200
STEERING	Type		Electric power-assisted rack and pinion
	Overall ratio		16.76
	Turns, lock-to-lock		3.29
	Steering wheel diameter		370 mm (14.57 in)
SUSPENSION	Type	Front	Independent strut with stabilizer, coil spring
	Type	Rear	Torsion beam, coil spring
	Shock absorber	Front and rear	Telescopic, hydraulic, nitrogen gas-filled
TIRES	Size	Front and rear	P185/60R15 84T
TIRES	Size	Spare	T135/80D15 99M
WHEEL ALIGNMENT	Camber	Front	0°00'
	Camber	Rear	1°30'
	Caster	Front	3° 18'
	Total toe-in	Front	0 mm (0 in)
	Total toe-in	Rear	2.5 mm (0.098 in)
	Front wheel turning angle	Inward	38° 19'
	Front wheel turning angle	Outward (reference)	32° 25'
BRAKES	Type of service brake	Front	Power-assisted self-adjusting ventilated disc
	Type of service brake	Rear	Power-assisted self-adjusting drum
	Type of parking brake		Mechanical actuating, rear wheels
AIR CONDITIONING	Compressor	Type	Scroll
		Capacity	77.1 mL (4.7 cu in)/rev.
		Maximum speed	10, 000 rpm
		Lubricant capacity	80-90 mL (2 2/3-3 fl.oz, 2.8-3.2 Imp.oz)
		Lubricant type	SP-10
	Condenser	Type	Corrugated fin
	Evaporator	Type	Corrugated fin
	Blower	Type	Stabilized swiring flow
		Motor input	220W/12V
		Speed control	Infinitely variable
		Maximum capacity	400 m 3 (14, 126 cu ft)/h
	Temperature control		Air-mix type
	Compressor clutch	Type	Dry, single plate, Poly V-belt drive
	Compressor clutch	Electrical power consumption at 68°F (20°C)	42 W maximum at 12 V
	Refrigerant	Type	HFC-134a (R-134a)
	Refrigerant	Capacity	450-500 g (15.8-17.6 oz)
ELECTRICAL RATINGS	Battery		12 V-35 Ah/20 HR (12 V-28 Ah/5 HR)
	Fuses	Battery terminal fuse box	100 A, 60 A, 20 A
	Fuses	Under-dash fuse/relay box	50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A
	Light bulbs	Headlight high beam	12V-60W
		Headlight low beam	12V-55W
		Front turn signal lights	12V-21W
		Front side marker lights	12V-5W
		Front parking lights	12V-5W
		Side turn signal lights	LED
		Rear turn signal lights	12V-21W
		Rear side marker lights	12V-3.8W
		Brake/taillights	LED
		High mount brake light	LED
		Back-up lights	12V-16W
		License plate lights	12V-5W
		Ceiling lights	12V-8W
		Cargo area light	12V-5W
		Individual map lights	12V-8W
		Glove box light	12V-3.4W
		Gauge lights	LED
		Indicator lights	LED

Scheme 1

Scheme 1: Body Specifications

Specifications: Other Honda Insight ZE2 рестайлинг

Engine Electrical

Cylinder Head

Engine Block

Cooling System

Fuel and Emissions

CVT and CVT Differential

Steering

Suspension

Brakes

Air Conditioning

Engine Mechanical

Engine Cooling

Fuel Emissions

CVT

Driveline/Axle

Body

Heating, Ventilation, and Air Conditioning

Body Electrical

Scheme 1

More articles — Specifications

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