Special Tools Required
- Vacuum Pump/Gauge, 0 - 30 in.Hg A973X-041-XXXXX
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- Remove the fuel fill cap.
- Turn the ignition switch ON (II).
- Monitor fuel tank pressure (FTP) sensor voltage with the HDS, or measure voltage between ECM/PCM connector terminals E4 and E14. Is there about 2.5 V? YES - Go to step 4. NO - Replace the FTP sensor.
- Turn the ignition switch OFF.
- Disconnect the hose between the EVAP two way valve and the FTP sensor at the EVAP two way valve end.
- Connect a vacuum pump to the open end of the hose.
- Turn the ignition switch ON (II).
- Monitor FTP sensor voltage with the HDS, or measure voltage between ECM/PCM connector terminals E4 and E14, and carefully squeeze the vacuum pump a little.
- The voltage should smoothly drop from about 2.5 V down to about 1.5 V. Stop applying vacuum when the voltage drops to about 1.5 V or damage to the FTP sensor may occur. Does the voltage drop to about 1.5 V and hold? YES - Check for misrouted, leaking, or broken FTP sensor vacuum lines. If the vacuum lines are OK, update the ECM/PCM if it does not have the latest software, or substitute a known-good ECM/PCM, then recheck (see «ECM/PCM UPDATING, SUBSTITUTION AND REPLACEMENT»(ref-173106-S42338946762005031000000) ). If the symptom/indication goes away with a known-good ECM/PCM, replace the original ECM/PCM. NO - Replace the FTP sensor.
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- Check the vacuum lines at the FTP sensor for misrouting, leakage, breakage, and clogging. Are the vacuum lines OK? YES - Go to step 2. NO - Repair or replace vacuum lines as necessary.
- Reset the ECM/PCM (see «HOW TO RESET THE ECM/PCM»(ref-173106-S10389340332005031000000) ).
- Remove the fuel fill cap.
- Turn the ignition switch ON (II).
- Monitor FTP sensor voltage with the HDS, or measure voltage between body ground and ECM/PCM connector terminal E14. Is there about 2.5 V? YES - Intermittent failure, system is OK at this time. Check for poor connections or loose wires at the FTP sensor and at the ECM/PCM. NO - Go to step 6.
- Turn the ignition switch OFF.
- Reinstall the fuel fill cap.
- Disconnect the FTP sensor 3P connector.
- Turn the ignition switch ON (II).
- Measure voltage between FTP sensor 3P connector terminals No. 1 and No. 2. Is there about 5 V? YES - Go to step 11. NO - Repair open in the wire between the FTP sensor and the ECM/PCM (E5).
- Measure voltage between FTP sensor 3P connector terminals No. 2 and No. 3. Is there about 5 V? YES - Replace the FTP sensor. NO - Go to step 12.
- Turn the ignition switch OFF.
- Disconnect ECM/PCM connector E (31P).
- Check for continuity between FTP 3P connector terminal No. 3 and body ground. Is there continuity? YES - Repair short in the wire between the FTP sensor and the ECM/PCM (E14). NO - Update the ECM/PCM if it does not have the latest software, or substitute a known-good ECM/PCM, then recheck (see «ECM/PCM UPDATING, SUBSTITUTION AND REPLACEMENT»(ref-173106-S42338946762005031000000) ). If the symptom/indication goes away with a known-good ECM/PCM, replace the original ECM/PCM.
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- Check the vacuum lines at the FTP sensor for misrouting, leakage, breakage, and clogging. Are the vacuum lines OK? YES - Go to step 2. NO - Repair or replace vacuum lines as necessary.
- Reset the ECM/PCM (see «HOW TO RESET THE ECM/PCM»(ref-173106-S10389340332005031000000) ).
- Remove the fuel fill cap.
- Turn the ignition switch ON (II).
- Monitor FTP sensor voltage with the HDS, or measure voltage between body ground and ECM/PCM connector terminal E14. Is there about 2.5 V? YES - Intermittent failure, system is OK at this time. Check for poor connections or loose wires at the FTP sensor and at the ECM/PCM. NO - Go to step 6.
- Turn the ignition switch OFF.
- Reinstall the fuel fill cap.
- Disconnect the FTP sensor 3P connector.
- Turn the ignition switch ON (II).
- Measure voltage between FTP 3P connector terminals No. 1 and No. 2. Is there about 5 V? YES - Go to step 15 . NO - Go to step 11.
- Turn the ignition switch OFF.
- Disconnect ECM/PCM connector E (31P).
- Connect FTP sensor 3P connector terminal No. 2 to body ground with a jumper wire.
- Check for continuity between ECM/PCM connector terminal E4 and body ground. Is there continuity? YES - Update the ECM/PCM if it does not have the latest software, or substitute a known-good ECM/PCM, then recheck (see «ECM/PCM UPDATING, SUBSTITUTION AND REPLACEMENT»(ref-173106-S42338946762005031000000) ). If the symptom/indication goes away with a known-good ECM/PCM, replace the original ECM/PCM. NO - Repair open in the wire between the FTP sensor and the ECM/PCM (E4).
- Measure voltage between FTP sensor 3P connector terminals No. 2 and No. 3. Is there about 5 V? YES - Replace the FTP sensor. NO - Go to step 12.
- Measure voltage between ECM/PCM connector terminals E4 and E14. Is there about 5 V? YES - Repair open in the wire between the FTP sensor and the ECM/PCM (E14). NO - Update the ECM/PCM if it does not have the latest software, or substitute a known-good ECM/PCM, then recheck (see «ECM/PCM UPDATING, SUBSTITUTION AND REPLACEMENT»(ref-173106-S42338946762005031000000) ). If the symptom/indication goes away with a known-good ECM/PCM, replace the original ECM/PCM.