DESCRIPTION
The basic liquid cooling system consists of a radiator, water pump, thermostat, cooling fan, pressure cap, heater (if equipped), and various connecting hoses and cooling passages in the block and cylinder head. Vehicles use an electric fan with thermostatic control.
Some models may use a thermostatic vacuum switch to advance ignition timing in the event of overheating. All models use a coolant recovery system to prevent loss of anti-freeze.
A coolant recovery system differs from other cooling systems in that an overflow bottle is connected to the radiator overflow hose. Overflow bottle is transparent or translucent to permit checking of coolant level without removing radiator cap. No adjustment or test is required except keeping vent hole or hose clean and checking pressure relief of radiator cap.
Operation
As coolant temperature rises and pressure in system exceeds pressure relief valve of radiator cap, excess coolant flows into overflow bottle. As engine cools and coolant contracts, vacuum is formed in the system. Vacuum draws coolant, stored in overflow bottle, back into radiator. In a properly maintained cooling system, the only coolant losses will be through evaporation.
Overflow bottle captures and releases coolant according to temperature. (Scheme 1)
Typical Coolant Recover System. Scheme 1
Electrically-driven fans are actuated by thermal relay switches. Thermal switches turn fan motor on when necessary and shut fan motor off when not needed. Air conditioned vehicles are equipped with over-ride switches. These switches turn fan motor on whenever air conditioning system is operating. When system is turned off, fan motor control is returned to thermal relay.