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Engine Controls/fuel - 2.4L - Repair Instructions: Diagnosis GMC Terrain I

Testing & Diagnostics 14 illustrations ~829 words

Conditions for Running the Idle Learn Procedure

Reset Procedure

  1. DTCs P0068, P0101, P0102, P0103, P0106, P0107, P0108, P0116, P0117, P0118, P0119, P0121, P0122, P0123, P0128, P0171, P0172, P0201-P0204, P0222, P0223, P0300-P0304, P0351-P0354, P0496, P0506, P0507, P0601-P0604, P0606, P062B, P062F, P0630, P0641, P0651, P0697, P06A3, P1101, P1516, P16F3, P2101, P2119, P2122, P2123, P2127, P2128, P2135, P2138, P2176, or P2610 are not set.
  2. Ignition ON, engine OFF.
  3. The vehicle speed sensor (VSS) is 0 km/h (0 mph).

Learn Procedure

  1. DTCs P0068, P0101, P0102, P0103, P0106, P0107, P0108, P0116, P0117, P0118, P0119, P0121, P0122, P0123, P0128, P0171, P0172, P0201-P0204, P0222, P0223, P0300-P0304, P0351-P0354, P0496, P0506, P0507, P0601-P0604, P0606, P062B, P062F, P0630, P0641, P0651, P0697, P06A3, P1101, P1516, P16F3, P2101, P2119, P2122, P2123, P2127, P2128, P2135, P2138, P2176, or P2610 are not set.
  2. The engine speed is between 450-4, 000 RPM.
  3. The engine vacuum is greater than 5 kPa.
  4. The mass air flow (MAF) is greater than 2 g/s.
  5. The ignition 1 voltage is greater than 10 V.

Inspection Procedure

CAUTIONUse the Evaporative Emission (EVAP) System Tester (EEST) GE 41413-A in order to provide a clean, dry, low pressure nitrogen gas source. Do not substitute any other pressurized source, gas or otherwise. Damage may result to the EVAP system, test equipment or cause a safety risk.
  1. Turn OFF the ignition.
  2. Remove the EVAP canister purge valve. Refer to «Evaporative Emission Canister Purge Solenoid Valve Replacement»(ref-491199-S07238671062012073000000) .
  3. Lightly tap the EVAP canister purge valve on a hard surface.
  4. Inspect for carbon particles exiting either of the vacuum ports. If no carbon particles were detected, but a blockage was detected during a diagnostic procedure, install the original EVAP canister purge valve. Continue with the cleaning procedure. If carbon particles are found during the inspection procedure, continue with the cleaning procedure. If a diagnostic procedure directed you to replace the EVAP canister purge valve and no carbon particles were detected, replace the EVAP canister purge valve. Return to the published service procedure.

Spark Plug Inspection

  1. Inspect the terminal post (1) for damage. Inspect for a bent or broken terminal post (1). Test for a loose terminal post (1) by twisting and pulling the post. The terminal post (1) should NOT move.
  2. Inspect the insulator (2) for flashover or carbon tracking, soot. This is caused by the electrical charge traveling across the insulator (2) between the terminal post (1) and ground. Inspect for the following conditions: Inspect the spark plug boot for damage. Inspect the spark plug recess area of the cylinder head for moisture, such as oil, coolant, or water. A spark plug boot that is saturated causes arcing to ground.
  3. Inspect the insulator (2) for cracks. All or part of the electrical charge may arc through the crack instead of the electrodes (3, 4).
  4. Inspect for evidence of improper arcing. Measure the gap between the center electrode (4) and the side electrode (3) terminals. Refer to «Ignition System Specifications»(ref-491226-S25966768112012073000000) . An excessively wide electrode gap can prevent correct spark plug operation. Inspect for the correct spark plug torque. Refer to «Ignition System Specifications»(ref-491226-S25966768112012073000000) . Insufficient torque can prevent correct spark plug operation. An over torqued spark plug, causes the insulator (2) to crack. Inspect for signs of tracking that occurred near the insulator tip instead of the center electrode (4). Inspect for a broken or worn side electrode (3). Inspect for a broken, worn, or loose center electrode (4) by shaking the spark plug. A rattling sound indicates internal damage. A loose center electrode (4) reduces the spark intensity. Inspect for bridged electrodes (3, 4). Deposits on the electrodes (3, 4) reduce or eliminates the gap. Inspect for worn or missing platinum pads on the electrodes (3, 4) If equipped. Inspect for excessive fouling.
  5. Inspect the spark plug recess area of the cylinder head for debris. Dirty or damaged threads can cause the spark plug not to seat correctly during installation.

Spark Plug Visual Inspection

  1. Normal operation-Brown to grayish-tan with small amounts of white powdery deposits are normal combustion by-products from fuels with additives.
  2. Carbon Fouled-Dry, fluffy black carbon, or soot caused by the following conditions: Rich fuel mixtures Leaking fuel injectors Excessive fuel pressure Restricted air filter element Incorrect combustion Reduced ignition system voltage output Weak coils Worn ignition wires Incorrect spark plug gap Excessive idling or slow speeds under light loads can keep spark plug temperatures so low that normal combustion deposits may not burn off.
  3. Deposit Fouling-Oil, coolant, or additives that include substances such as silicone, very white coating, reduces the spark intensity. Most powdery deposits will not effect spark intensity unless they form into a glazing over the electrode.

Scheme 2

Scheme 2: Crankshaft Position Sensor Replacement
CalloutComponent Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
1Crankshaft Position Sensor Fastener CAUTION: Refer to Fastener Caution . Tighten 10 N.m (89 lb in)
2Crankshaft Position Sensor Procedure Disconnect the electrical connector.
CAUTION
Refer to Fastener Caution .

Crankshaft Position Sensor Replacement

Scheme 3

Scheme 3: Camshaft Position Sensor Replacement - Intake
CalloutComponent Name
Preliminary Procedure Remove the fuel pump cover. Refer to Fuel Pump Cover Replacement
1Camshaft Position Sensor Fastener CAUTION: Refer to Fastener Caution Tighten 10 N.m (89 lb in)
2Camshaft Position Sensor Procedure Disconnect the electrical connector.
CAUTION
Refer to Fastener Caution

Camshaft Position Sensor Replacement - Intake

Scheme 4

Scheme 4: Camshaft Position Sensor Replacement - Exhaust
CalloutComponent Name
Preliminary Procedure Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
1Camshaft Position Sensor Fastener CAUTION: Refer to Fastener Caution . Tighten 10 N.m(89 lb in)
2Camshaft Position Sensor - Exhaust Procedure Lube the O-ring with clean engine oil. Disconnect the electrical connector.
CAUTION
Refer to Fastener Caution .

Camshaft Position Sensor Replacement - Exhaust

Scheme 5

Scheme 5: Camshaft Position Actuator Solenoid Valve Replacement
CalloutComponent Name
Preliminary Procedure Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement
1Fastener (Qty: 2) CAUTION: Refer to Fastener Caution Tighten 10 N.m (89 lb in)
2Camshaft Position Actuator Solenoid Valve Replacement Procedure Disconnect the camshaft position actuator solenoid valve harness connector. Clean the cylinder head mating surfaces before assembly. Lubricate the camshaft position actuator solenoid valve O-ring seals with clean engine oil. TIP: Replace only the Intake or exhaust camshaft position actuator solenoid as necessary.
CAUTION
Refer to Fastener Caution

Camshaft Position Actuator Solenoid Valve Replacement

Scheme 6

Scheme 6: Knock Sensor Replacement
CalloutComponent Name
Preliminary Procedure Remove the starter. Refer to Starter Replacement (LAF or LEA)
1Knock Sensor Fastener CAUTION: Refer to Fastener Caution . Tighten 25 N.m (18 lb ft)
2Knock Sensor Procedure Disconnect the electrical connector.
CAUTION
Refer to Fastener Caution .

Knock Sensor Replacement

Scheme 7

Scheme 7: Flexible Fuel Sensor Replacement
CalloutComponent Name
Preliminary Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
1Plastic Retainers Procedure Squeeze the plastic retainers from the back in order to release.
2Flex Fuel Sensor Procedure Disconnect the fuel line connectors. Refer to Plastic Collar Quick Connect Fitting Service . Release the plastic retaining tab. Disconnect the electrical connector.

Flexible Fuel Sensor Replacement

Scheme 8

Scheme 8: Secondary Air Injection Check Valve Replacement
CalloutComponent Name
Preliminary Procedure Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement (LEA) .
1Secondary Air Injection Check Valve Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (89 lb in)
2Secondary Air Injection Check Valve Nut (Qty: 2) Tighten 22 N.m (16 lb ft)
3Secondary Air Injection Check Valve Procedure Disconnect the electrical connector.
4Secondary Air Injection Check Valve Gasket
CAUTION
Refer to Fastener Caution .

Secondary Air Injection Check Valve Replacement

Scheme 9

Scheme 9: Secondary Air Injection Check Valve Pipe Replacement
CalloutComponent Name
Preliminary Procedure Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
1Secondary Air Injection Check Valve Pipe Fastener CAUTION: Refer to Fastener Caution . Tighten 10 N.m(89 lb in).
2Secondary Air Injection Check Valve Pipe Procedure Disconnect the quick connect fittings by squeezing both sides.
CAUTION
Refer to Fastener Caution .

Secondary Air Injection Check Valve Pipe Replacement

Scheme 10

Scheme 10: Secondary Air Injection Pipe Replacement
CalloutComponent Name
Preliminary Procedure Remove the secondary air injection check valve. Refer to Secondary Air Injection Check Valve Replacement
1Secondary Air Injection Pipe Bolt (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 10 N.m(89 lb in).
2Secondary Air Injection Pipe
CAUTION
Refer to Fastener Caution .

Secondary Air Injection Pipe Replacement

Scheme 11

Scheme 11: Secondary Air Injection Pump Inlet Hose Replacement
CalloutComponent Name
1Secondary Air Injection Inlet Pump Hose Procedure Disconnect the quick connect fittings by squeezing both sides.

Secondary Air Injection Pump Inlet Hose Replacement

Scheme 12

Scheme 12: Secondary Air Injection Pump Replacement
CalloutComponent Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Disconnect the secondary injection pump inlet hose. Refer to Secondary Air Injection Pump Inlet Hose Replacement Disconnect the secondary injection check valve pipe. Refer to Secondary Air Injection Check Valve Pipe Replacement
1Secondary Air Injection Pump Bolt (Qty: 3) CAUTION: Refer to Fastener Caution . Tighten 22 N.m(16 lb ft).
2Secondary Air Injection Pump
CAUTION
Refer to Fastener Caution .

Secondary Air Injection Pump Replacement

Scheme 13

Scheme 13: Air Cleaner Element Replacement
CalloutComponent Name
Preliminary Procedure Disconnect the air cleaner outlet duct from the air cleaner. Refer to Air Cleaner Outlet Duct Replacement .
1Air Cleaner Fastener (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 2 N.m (18 lb in)
2Air Cleaner Element Procedure Disconnect the mass airflow with intake air temperature sensor. Disconnect the throttle inlet absolute pressure sensor.
CAUTION
Refer to Fastener Caution .

Air Cleaner Element Replacement

Scheme 14

Scheme 14: Air Cleaner Assembly Replacement
CalloutComponent Name
Preliminary Procedures Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
1Air Cleaner Assembly Bolt CAUTION: Refer to Fastener Caution . Tighten 8 N.m (71 lb in)
2Air Cleaner Assembly Bolt (Qty: 2) Tighten 6 N.m (53 lb in)
3Air Cleaner Assembly Procedure Disconnect any electrical connectors as needed. Transfer any parts as needed.
CAUTION
Refer to Fastener Caution .

Air Cleaner Assembly Replacement

Scheme 15

Scheme 15: Air Cleaner Outlet Duct Replacement
CalloutComponent Name
Preliminary Procedure Disconnect the PCV valve from the resonator. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
1Resonator Clamps (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 5 N.m (44 lb in)
2Air Cleaner Outlet Resonator
CAUTION
Refer to Fastener Caution .

Air Cleaner Outlet Duct Replacement