Contents Section: Testing & Diagnostics All sections

Engine Controls - Basic Testing - 5.7l GMC Suburban I

Testing & Diagnostics 26 illustrations ~4135 words

MODEL IDENTIFICATION

Series (1)Model
"C"Sierra Pickup, Suburban, Tahoe & Yukon
"G"Van
"K"4WD Pickup, Sierra Pickup, Suburban, Tahoe & Yukon
"P"Commercial Van/Motorhome
(1) Vehicle series is fifth character of VIN.
(1)Vehicle series is fifth character of VIN.

MODEL IDENTIFICATION

INTRODUCTION

The following diagnostic steps help prevent overlooking simple problems. This is also where to begin diagnosis for no-start condition.

The first step in diagnosing any driveability problem is verifying the customer's complaint by test driving vehicle under the conditions in which the problem reportedly occurred.

Before entering self-diagnostics, perform a careful and complete visual inspection. Most engine control problems result from mechanical breakdowns, poor electrical connections or damaged/misrouted vacuum hoses. Before condemning the computerized system, perform each test listed in this article.

Note. Unless otherwise instructed in test procedures, perform all voltage tests using a Digital Volt-Ohmmeter (DVOM) with a minimum 10-megohm input impedance.

Note. Following table provides location of commonly used diagnostic information. These former "A" and "C" charts are now written in text and inserted into appropriate location of engine performance workflow. To learn about engine performance workflow, see HOW TO USE THE ENGINE PERFORMANCE SECTION in this section.

System Or ComponentDiagnostic Information Location
DIAGNOSTIC CIRCUIT CHECKSee appropriate DIAGNOSTIC CIRCUIT CHECK
A-1 & A-2, MILSee appropriate DIAGNOSTIC CIRCUIT CHECK
A-3, No-StartSee A-3, NO-START DIAGNOSIS
A-5, Fuel Pump Relay(1) See RELAYS, SOLENOIDS, MOTORS & MODULES
A-6 & A-7, Fuel System DiagnosisSee appropriate BASIC FUEL SYSTEM CHECKS
C-1, MAP Sensor(1) See ENGINE SENSORS & SWITCHES
C-1, Power Steering Pressure Switch(1) See ENGINE SENSORS & SWITCHES
C-1, Park/Neutral Switch(1) See ENGINE SENSORS & SWITCHES
C-2, IAC Motor(1) See IDLE CONTROL SYSTEM under FUEL SYSTEM
C-3, Canister Purge System(1) See appropriate EMISSION SYSTEMS & SUB-SYSTEMS
C-4, EST Ignition CheckSee C-4, BASIC IGNITION SYSTEM CHECKS
C-5, ESC Ignition Check(1) See IGNITION SYSTEM
C-6, Air Injection System(1) See appropriate EMISSION SYSTEMS & SUB-SYSTEMS
C-7, EGR System(1) See appropriate EMISSION SYSTEMS & SUB-SYSTEMS
C-8, Torque Converter Clutch(1) See MISCELLANEOUS ECM CONTROLS
C-8, M/T Shift Lights(1) See MISCELLANEOUS ECM CONTROLS
C-10, A/C Clutch Control(1) See MISCELLANEOUS ECM CONTROLS
C-12, Electric Cooling Fan Control(1) See MISCELLANEOUS ECM CONTROLS
(1) See SYSTEM/COMPONENT TESTS - 5.7L article in this section.
(1)See SYSTEM/COMPONENT TESTS - 5.7L article in this section.

"A" & "C" CHART REFERENCE

VISUAL INSPECTION

Visually inspect all electrical wiring. Look for chafed, stretched, cut or pinched wiring. Ensure electrical connectors fit tightly and are not corroded. Ensure vacuum hoses are properly routed and not pinched or cut. If necessary, see VACUUM DIAGRAMS - 5.7L article to verify routing and connections. Inspect air induction system for possible vacuum leaks.

Compression

Check engine mechanical condition using a compression gauge, vacuum gauge or engine analyzer capable of performing a relative compression test. If using engine analyzer, see engine analyzer instruction manual for availability and description of relative compression feature.

WARNINGBecause fuel injectors on many models are triggered by ignition switch during cranking mode, DO NOT use ignition switch during compression tests. Use a remote starter to crank engine to prevent fire hazard or engine's oiling system contamination.

Exhaust System Backpressure

Before replacing any components, check exhaust system for restrictions. Use a vacuum gauge or a low-pressure (1-5 psi) pressure gauge to check exhaust system.

If using a vacuum gauge, connect gauge to intake manifold vacuum, and start engine. Observe gauge while holding throttle steady at 2000-2500 RPM. If vacuum gauge reading slowly drops after stabilizing, exhaust system may be restricted.

Check At Oxygen Sensor

Remove oxygen sensor. Install backpressure tester in place of oxygen sensor. After test is completed, coat oxygen sensor threads with anti-seize compound before installation.

Diagnosis

  1. Start engine and bring to operating temperature. Increase engine speed to 2000-2500 RPM. Note gauge. Exhaust system is restricted if reading exceeds 1.25 psi (.09 kg/cm 2 ).
  2. Check exhaust system for collapsed pipe, heat distress and possible internal muffler failure. If none of these conditions exists, check for restricted catalytic converter. Replace as required.

DEFINITION

No-start is defined as engine cranks okay but does not start. Engine may fire a few times.

Note. Before performing following tests, check battery condition, engine cranking speed and fuel supply.

General Inspection

  1. Ensure proper starting procedure is being used.
  2. Visually check vacuum hoses for splits, kinks and improper connections. See underhood emission control information label. Check ignition wires for cracks, hardness, and improper connections at distributor cap and spark plugs.
  3. Remove spark plugs. Check and replace if necessary.
  4. Remove distributor cap and check for moisture, dust, cracks, burns, and arcing to ground through coil mounting screws or rotor.
  5. Try to turn distributor shaft by hand. Drive gear pin may be broken.
  6. If vehicle has been exposed to very cold temperatures, ensure oil is of proper viscosity and not contaminated with gasoline.

Ignition System

  1. Disconnect tachometer wire at distributor tachometer terminal (if equipped). A shorted tachometer or tachometer circuit prevents vehicle from starting. Ensure TP sensor and coolant sensor codes are not present, and sensors are not out of calibration.
  2. Check for battery voltage at "+" terminal of ignition coil with ignition on. (Scheme 397)and (Scheme 398). Repair as necessary.
  3. Connect Spark Tester (ST-125) to end of one plug wire. Crank engine. If spark is present, check fuel delivery.
  4. If spark does not occur, disconnect 4-wire EST connector at distributor and check for spark at ignition coil tower using Spark Tester (ST-125). If spark now occurs, check cap and rotor for damage or wear. Check for open in coil wires.
  5. If spark does not occur, reconnect EST connector. Leave spark tester connected to coil tower for remainder of test. Disconnect ignition coil Black 2-wire connector, and check voltage on "C" and "+" terminals with ignition on.
  6. If voltage on both terminals is 10 volts or greater, go to next step. If voltage on both terminals is less than 10 volts, repair wire from module "+" terminal to "B" terminal on coil Black 2-wire connector. If voltage is less than 10 volts on "C" terminal only, check for open or short to ground in circuit from "C" terminal of ignition module to ignition coil. If circuit is okay, problem is faulty coil or coil connections.
  7. Connect voltmeter between ground and tachometer terminal at coil with ignition on. Tachometer terminal may be taped back against harness. If voltage is greater than 10 volts, go to step 9).
  8. If voltage is 1-10 volts, replace ignition module and check for spark at coil tower using Spark Tester (ST-125). If voltage is less than one volt, repair open in tachometer lead or tachometer connector. After repairs, recheck voltage at tachometer terminal.
  9. Connect test light between ground and tachometer terminal. Crank engine. If test light remains on (steady), go to next step. If test light flashes, replace ignition coil with a known-good unit and recheck for spark. If spark does not occur, reinstall original ignition coil and replace ignition module.
  10. Remove distributor cap. Unplug ignition module pick-up coil connector. Connect voltmeter between ground and tachometer terminal. Turn ignition on. Using jumper wires, connect positive end of a known-good 1.5-volt battery to terminal "P" of module. Observe voltmeter at tachometer terminal as negative end of test battery is momentarily grounded to distributor housing.
  11. If voltage at tachometer terminal does not drop, check ignition module ground. Check for open in wires from ignition coil to module. If all is okay, replace ignition module.
  12. If voltage at tachometer terminal drops, check for spark at spark tester as jumper is removed from terminal "P". If spark does not occur, go to next step. If spark occurs, check pick-up coil connections. Check for 500-1500 ohms resistance at pick-up coil leads. Ensure leads are not shorted to ground. Repair as necessary.
  13. Test ignition module with module tester. If module tests okay, check ignition coil wire. If module tester is not available, replace ignition coil, and touch terminal "P" again. If spark occurs, system is okay. If spark does not occur, reinstall original ignition coil, and check coil wire from distributor cap. If no problem is found, replace ignition module.

Fuel System (TBI)

  1. Before checking fuel system for a no-start condition, check ignition for adequate spark. Check for proper fuel pump pressure (9-13 psi) and capacity (one pint in 30 seconds). See the «A-7, BASIC FUEL SYSTEM CHECKS»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l) .
  2. Crank engine, and watch for injector spray. If injector spray occurs, go to step 5). If no spray occurs, disconnect injector harness. Check for battery voltage at harness with ignition on. Battery voltage should be present on one injector terminal. If battery voltage is not present, check for blown injector power fuse. If battery voltage is present on both terminals, check for wires shorted together.
  3. If battery voltage is present on only one terminal, connect injector test light to injector harness. Crank engine, and note light. If light flashes, check for stored PCM codes. See «DIAGNOSTIC CIRCUIT CHECK»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l) . If no codes are present, refer to HARD START symptom in «TESTS W/O CODES - GASOLINE»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-tests-wo-codes-gasoline) article in this section. If light does not flash, momentarily touch test light from battery voltage to PCM RPM reference terminal (circuit No. 430 - Purple/White wire).
  4. Each time test light is removed from PCM RPM reference terminal, injector test light should flash. If test light does not flash, check for open in RPM reference wire or injector drive (ground) circuit. If wiring is okay, replace faulty PCM. Before replacing PCM, check PCM power and ground circuits.
  5. Disconnect injector harness, and crank engine. If injector spray or leakage occurs, a no-start condition may be caused by excessive fuel being delivered during cranking. Repair faulty injector or injector seal. If no spray or leakage occurs, refer to HARD START symptom in «TESTS W/O CODES - GASOLINE»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-tests-wo-codes-gasoline) article in this section.

Scheme 394

Scheme 394

Scheme 395

Scheme 395

Scheme 396

Scheme 396
  1. Ensure proper starting procedure is being used.
  2. Visually check vacuum hoses for splits, kinks and improper connections. See underhood emission control information label. Check ignition wires for cracks, hardness, and improper connections at distributor cap and spark plugs.
  3. Remove spark plugs. Check and replace if necessary.
  4. Remove distributor cap and check for moisture, dust, cracks or burns. Try to turn distributor shaft by hand. Drive gear pin may be broken.
  5. If vehicle has been exposed to very cold temperatures, ensure oil is of proper viscosity and not contaminated with gasoline.
  1. Check if Code P1221 is stored. If code is present, diagnose code first. Check TP sensor voltage. If TP sensor voltage is greater than 2.5 volts at closed throttle, see Code P0118. Check ECT sensor reading. If ECT sensor reading is -30°C, see Code P0118. See «TESTS W/CODES - 5.7L»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-tests-wcodes-57l) article.
  2. Turn ignition off for 10 seconds. Turn ignition on. Listen for fuel pump operation. Fuel pump should operate for 2 seconds. If fuel pump operates, go to next step. If fuel pump does not operate, check fuel pump relay and circuit. Proceed to the «SYSTEM/COMPONENT TESTS - 5.7L»(ref-20084) article.
  3. Disconnect injector connector at intake manifold. Connect Injector Test Light (J 34730) to wiring harness connector. Crank engine. If injector test light flashes, go to next step. If injector test light does not flash or stays on steady, go to step 6).
  4. Disconnect one spark plug wire. Install Spark Tester (ST-125). Crank engine and check for spark. If spark is present, go to next step. If spark is not present, proceed to the «C-4, BASIC IGNITION SYSTEM CHECKS»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l) .
  5. Reconnect spark plug wire. Turn ignition off. Relieve fuel pressure. See «FUEL SYSTEM PRESSURE RELIEF»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l__fuel-system-pressure-relief) . Connect Fuel Pressure Gauge (J 34730-1). Turn ignition on. Fuel pressure should be 55-61 psi (3.9-4.3 kg/cm 2 ) when fuel pump stops. Pressure should hold steady. If fuel pressure is as specified and holds steady, check injectors. See «SYSTEM/COMPONENT TESTS - 5.7L»(ref-20084) article. If fuel pressure is not as specified, go to «A-7, BASIC FUEL SYSTEM CHECKS»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l) .
  6. If injector test light does not illuminate, go to next step. If injector test light stayed on steady, check for short to ground in injector circuit. If circuit is okay, check injector resistance. Injector resistance should be greater than 1.3 ohms. If resistance is as specified, replace VCM-A. If resistance is not as specified, replace faulty injector.
  7. Turn ignition off. Disconnect coil high voltage wire. Disconnect3-pin crank sensor harness connector. Turn ignition on. Using test light connected to battery, momentarily touch test light to Yellow wire crank sensor harness connector terminal. If injector test light flashed, check for faulty crank sensor harness connection or faulty crank sensor. If injector test light does not flash, go to next step.
  8. Turn ignition off. Check for open or grounded Yellow wire to crank sensor or faulty VCM-A connector. If wire or connector is okay, remove injector test light.
  9. Turn ignition on. Using test light connected to ground, probe engine harness connector. If test light illuminates on one of the terminals, go to next step. If test light illuminates on both terminals, repair short to voltage in circuit. If test light does not illuminate on either terminal, repair open between ignition coil Pink wire to VCM-A.
  10. Turn ignition off. Reconnect injector connector. Disconnect Red VCM-A connector. Turn ignition on. Using test light connected to ground, probe VCM-A terminal No. RE3. If test light illuminates, check for faulty VCM-A connector or faulty VCM-A. If test light does not illuminate, check for faulty VCM-A connector or open in circuit.

FUEL SYSTEM PRESSURE RELIEF

CAUTIONBegin fuel system trouble shooting and diagnosis with fuel system pressure test. Relieve fuel system pressure before disconnecting any components or installing fuel pressure gauge.

TBI Unit

Fuel pressure is relieved and drops to zero when ignition is turned off. To minimize risk of fire and personal injury, cover area to be disconnected with a shop rag.

FUEL SYSTEM PRESSURE TEST

WARNINGBegin fuel system trouble shooting and diagnosis with fuel system pressure test. Relieve fuel system pressure before disconnecting any components or installing fuel pressure gauge.

TBI

  1. Turn ignition off for 10 seconds. Turn ignition on, and listen at fuel tank for fuel pump operation. Pump should run 2 seconds (20 seconds on models with fuel module). If fuel pump runs, go to next step. If fuel pump does not run, go to step 7).
  2. If fuel pump runs, turn ignition off. Verify fuel tank has fuel. Relieve fuel pressure. See «FUEL SYSTEM PRESSURE RELIEF»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l__fuel-system-pressure-relief) . Remove air cleaner, and plug air cleaner vacuum ports (if equipped). Disconnect fuel line between throttle body and fuel filter. Install Fuel Pressure Gauge (J-29658-D) and Adapter (J-2968A-85) between steel fuel line and flexible hose, on outlet side of fuel filter.
  3. Turn ignition on, and note reading on pressure gauge. If fuel pressure is 9-13 psi (.63-.91 kg/cm 2 ), no problem exists. If pressure is less than either of the low readings, go to step 5). If pressure is greater than either of the higher readings, turn ignition off, and bleed fuel pressure. Disconnect fuel return line downstream of pressure gauge. Insert return line into a gasoline container.
  4. Turn ignition on. If pressure is now as specified, correct restriction in fuel return line between disconnected point and fuel tank. If fuel pressure is greater than either of the higher readings, check for restricted return line (including fuel filter) downstream of pressure gauge. If no restrictions are present, replace fuel pressure regulator assembly.
  5. Check for restricted fuel line between in-tank fuel pump and pressure regulator. If fuel line is okay, disconnect injector connector. Turn ignition on. Gradually pinch fuel pressure gauge outlet hose. Note pressure. CAUTION: DO NOT pinch off fuel return line completely. DO NOT allow fuel pressure build-up to exceed specification, as damage to fuel pressure regulator may occur.
  6. If pressure is greater than 13 psi (.91 kg/cm 2 ), replace fuel pressure regulator. If pressure is less than 9 psi (.63 kg/cm 2 ), check for faulty fuel pump or incorrect part. Check fuel pump coupling hose and pump inlet filter in fuel tank. On models with dual fuel tanks, check for faulty fuel tank selector valve and meter switch.
  7. Apply 12 volts to fuel pump test connector. For fuel pump test connector location, see underhood engine component views under COMPONENT LOCATIONS in «SYSTEM/COMPONENT TESTS - 5.7L»(ref-20084) article. If fuel pump now runs, repair open in fuel pump relay drive or power circuit or repair faulty fuel pump relay. To test relay, see «SYSTEM/COMPONENT TESTS - 5.7L»(ref-20084) article.
  8. If fuel pump does not run with 12 volts applied to fuel pump test connector, repair open in fuel pump power or ground circuit, or repair faulty fuel pump.

FIELD SERVICE MODE CHECK

Note. Assembly Line Data Link (ALDL) connector may also be referred to as Data Link Connector (DLC). SERVICE ENGINE SOON (SES) light may also be referred to as Malfunction Indicator Light (MIL).

Note. Oxygen sensor may cool off while engine idles, causing system to enter open loop. To restore closed loop mode, run engine at part throttle several minutes and accelerate from idle to part throttle several times.

This test confirms proper fuel system operation and verifies closed loop operation. Clear codes and perform this test after any repair is completed. When performing this test, always engage parking brake and block drive wheels. Parking brake on FWD models does not hold drive wheels.

  1. Start engine. With engine running, ground diagnostic test terminal "B" of DLC. (Scheme 404)and (Scheme 405). In closed loop mode, Malfunction Indicator Light (MIL) flashes once per second.
  2. In open loop, light flashes 2.5 times per second. A lean exhaust is indicated if light is usually off. A rich exhaust is indicated if light is usually on.

HEI-EST DISTRIBUTOR

Note. Only basic ignition timing is adjustable in HEI/EST ignition system.

Spark

  1. If factory tachometer is connected to ignition coil tachometer terminal, disconnect it before performing tests. When removing spark plug wire from spark plug, twist and pull on boot. DO NOT pull on wire.
  2. Using Spark Tester (ST-125), check for spark at coil wire (if applicable) and at each spark plug wire. Check spark plug wire resistance on suspect wires. Resistance should not be greater than 30,000 ohms.

Ignition Coil Power Source

Turn ignition on. Use voltmeter to check voltage between terminal "B" of ignition coil and ground. If battery voltage does not exist, check for open circuit, blown ignition fuse or defective ignition switch.

Ignition Coil Resistance

  1. Remove coil connectors and secondary coil wire. In test "A", use high ohmmeter scale. (Scheme 397) Resistance value should be very high (infinite). If reading is not infinite, replace coil.
  2. In test "B", use low ohmmeter scale. Reading should be very low (near zero ohms). If reading is not near zero ohms, replace coil. In test "C", use high ohmmeter scale. Continuity should exist. If no continuity exists, replace coil.

Scheme 397

Scheme 397

Distributor Pick-Up Coil Short & Resistance Checks

  1. Disconnect pick-up coil leads from module. Using ohmmeter, check pick-up coil resistance. Connect ohmmeter to distributor housing and either pick-up coil lead (step 1 in illustration). (Scheme 398) Flex pick-up coil leads by hand to check fo r intermittent short to ground. If reading is not always infinite, replace pick-up coil.
  2. Connect ohmmeter between pick-up coil leads (step 2 in illustration). (Scheme 398) Check for intermittent open by flexing wire s and connectors. If resistance is not 500-1500 ohms, replace pick-up coil.

Scheme 398

Scheme 398

Tach Pulse (RPM) Signal

Connect scan tester to DLC. RPM should be indicated on tester when engine is cranked or running. Tach pulse (RPM reference) will be indicated as a voltage signal when a DVOM connected to battery voltage is used to backprobe circuit No. 430, PCM terminal. (Scheme 397)and (Scheme 398). If tach pulse signal is not present, vehicle will not run.

IDLE SPEED & IGNITION TIMING

Ensure idle speed and ignition timing are set to specifications. For specifications, see SPECIFICATIONS - 5.7L article. For adjustment procedures, see ADJUSTMENTS - 5.7L article.

DIAGNOSTIC CIRCUIT CHECK DETERMINES THE FOLLOWING

  1. Whether Malfunction Indicator Light (MIL) works.
  2. Whether ECM/PCM/VCM/VCM-A is operating and can recognize a fault.
  3. Whether any codes are stored.

After performing basic diagnostic procedures listed under PRELIMINARY INSPECTION & ADJUSTMENTS; A-7, BASIC FUEL SYSTEM CHECKS and C-4, BASIC IGNITION SYSTEM CHECKS, use self-diagnostic system for determining computer-related problems. (Scheme 400)

If codes are NOT indicated and driveability problems still exist after performing necessary tests in diagnostic circuit check, see TESTS W/O CODES - GASOLINE article and SCAN TESTER USAGE under SELF-DIAGNOSTIC SYSTEM in TESTS W/CODES - 5.7L article.

  1. Check MIL operation. Turn ignition on with scan tester not connected, DLC terminal not grounded and engine not running. MIL should be on steadily. If light glows and stays on steadily, go to next step. If light does not glow, go to A-1, MALFUNCTION INDICATOR LIGHT (MIL) INOPERATIVE. If light flashes, go to step 3).
  2. Ground DLC test terminal "B". MIL should flash Code 12, followed by any codes stored in PCM memory. If light goes from bright to dim or if light remains on and does not flash Code 12, see A-2, MALFUNCTION INDICATOR LIGHT (MIL) ALWAYS ON OR WON'T FLASH CODE 12.
  3. Check for short to ground in diagnostic test terminal wire between DLC terminal "B" and PCM terminal. (Scheme 399) If circuit is okay, replace PCM.

Scheme 399

Scheme 399

A-1, MALFUNCTION INDICATOR LIGHT (MIL) INOPERATIVE

  1. If MIL does not illuminate with ignition on and engine off, attempt to start engine. If engine starts, go to step 3). If engine does not start, check fusible links at battery. Also check PCM fuse. If fusible links or PCM fuse are blown, repair short to ground.
  2. If fusible links and PCM fuse are okay, turn ignition on and check power circuits to PCM, including keep-alive memory and ignition feed. See appropriate WIRING DIAGRAM in the «WIRING DIAGRAMS»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l) section at the end of this article for power terminal identification. If power to PCM power terminals is not available, check for open in power circuits. If power to PCM power terminals is available, check for poor PCM ground circuits. If circuits are okay, replace faulty PCM.
  3. Turn ignition off. Disconnect PCM connectors. Turn ignition on, and connect PCM MIL driver terminal to ground using a test light. See See appropriate WIRING DIAGRAM in the «WIRING DIAGRAMS»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l) section at the end of this article for power terminal identification.
  4. If MIL is now on, repair MIL driver terminal connections at PCM, or replace faulty PCM. If MIL stays off when test light is used to ground MIL driver terminal, check for blown instrument panel fuse, faulty bulb, open in MIL driver circuit between PCM and bulb, short in driver circuit to voltage or open in ignition feed to MIL.

A-2, MIL ALWAYS ON OR WON'T FLASH CODE 12

  1. Turn ignition on, engine off. If MIL does not illuminate, see A-1, MALFUNCTION INDICATOR LIGHT (MIL) INOPERATIVE. If MIL is on, ground DLC test terminals "A" and "B". Code 12 should flash. If Code 12 does not flash, go to next step. If Code 12 now flashes, problem is no serial data. Check serial data circuit for open or short to ground, or short to voltage between PCM and DLC terminal. If circuits are okay, replace faulty PCM or PROM (MEM-CAL).
  2. Turn ignition off. Disconnect PCM connectors. Turn ignition on. If MIL is on, check for short to ground in MIL driver circuit between MIL and PCM driver terminal. (Scheme 399) Also, see appropriate WIRING DIAGRAM in the «WIRING DIAGRAMS»(/gmc/suburban/i-1992-1999/remont/testing-diagnostics/#engine-controls-basic-testing-57l) section at the end of this article for terminal identification.
  3. If light is off with PCM connectors disconnected, turn ignition off. Reconnect PCM connectors. Turn ignition on with engine off and diagnostic terminal not grounded. Using a test light connected to ground, backprobe PCM terminal circuit to DLC terminal "B". (Scheme 399) If MIL does not flash Code 12, go to next step. If MIL flashes Code 12, check for open in DLC test terminal "B" circuit to PCM. If circuit is okay, check for open in DLC terminal "A" circuit to PCM and PCM ground. (Scheme 399)
  4. Check PROM (MEM-CAL) for proper installation. If installation is okay, replace PCM using original PROM (MEM-CAL). Recheck for Code 12. If Code 12 is not present, replace PROM (MEM-CAL). If Code 12 is present, system is okay.

Diagnostic Circuit Check & Work Flow Chart (5.7L). Scheme 400

Scheme 400: Diagnostic Circuit Check & Work Flow Chart (5.7L)

SUMMARY

If faults were not found while performing BASIC DIAGNOSTIC PROCEDURES, proceed to TESTS W/CODES - 5.7L article. If no hard codes are found in self-diagnostics, or vehicle does not have a self-diagnostic system, proceed to TESTS W/O CODES - GASOLINE article for diagnosis by symptom (i.e., ROUGH IDLE, NO START, etc.) or intermittent diagnostic procedures.

Wiring Diagram ("C" & "K" Series Pickup, Sierra, Suburban, Tahoe & Yukon - 5.7L With A/T - 1 Of 3). Scheme 401

Scheme 401: Wiring Diagram ("C" & "K" Series Pickup, Sierra, Suburban, Tahoe & Yukon - 5.7L With A/T - 1 Of 3)

Wiring Diagram ("C" & "K" Series Pickup, Sierra, Suburban, Tahoe & Yukon - 5.7L With A/T - 2 Of 3). Scheme 402

Scheme 402: Wiring Diagram ("C" & "K" Series Pickup, Sierra, Suburban, Tahoe & Yukon - 5.7L With A/T - 2 Of 3)

Wiring Diagram ("C" & "K" Series Pickup, Sierra, Suburban, Tahoe & Yukon - 5.7L With A/T - 3 Of 3). Scheme 403

Scheme 403: Wiring Diagram ("C" & "K" Series Pickup, Sierra, Suburban, Tahoe & Yukon - 5.7L With A/T - 3 Of 3)

Wiring Diagram ("C" & "K" Series Pickup, Sierra, Tahoe & Yukon - 5.7L With M/T - 1 Of 2). Scheme 404

Scheme 404: Wiring Diagram ("C" & "K" Series Pickup, Sierra, Tahoe & Yukon - 5.7L With M/T - 1 Of 2)

Wiring Diagram ("C" & "K" Series Pickup, Sierra, Tahoe & Yukon - 5.7L With M/T - 2 Of 2). Scheme 405

Scheme 405: Wiring Diagram ("C" & "K" Series Pickup, Sierra, Tahoe & Yukon - 5.7L With M/T - 2 Of 2)

Wiring Diagram ("P" Series - 5.7L With M/T - 1 Of 2). Scheme 406

Scheme 406: Wiring Diagram ("P" Series - 5.7L With M/T - 1 Of 2)

Wiring Diagram ("P" Series - 5.7L With M/T - 2 Of 2). Scheme 407

Scheme 407: Wiring Diagram ("P" Series - 5.7L With M/T - 2 Of 2)

Wiring Diagram ("P" Series - Commercial & Motorhome - 5.7L With 4L80-E - 1 Of 3). Scheme 408

Scheme 408: Wiring Diagram ("P" Series - Commercial & Motorhome - 5.7L With 4L80-E - 1 Of 3)

Wiring Diagram ("P" Series - Commercial & Motorhome - 5.7L With 4L80-E - 2 Of 3). Scheme 409

Scheme 409: Wiring Diagram ("P" Series - Commercial & Motorhome - 5.7L With 4L80-E - 2 Of 3)

Wiring Diagram ("P" Series - Commercial & Motorhome - 5.7L With 4L80-E - 3 Of 3). Scheme 410

Scheme 410: Wiring Diagram ("P" Series - Commercial & Motorhome - 5.7L With 4L80-E - 3 Of 3)

Wiring Diagram ("P" Series - Cutaway - 5.7L - 1 Of 3). Scheme 411

Scheme 411: Wiring Diagram ("P" Series - Cutaway - 5.7L - 1 Of 3)

Wiring Diagram ("P" Series - Cutaway - 5.7L - 2 Of 3). Scheme 412

Scheme 412: Wiring Diagram ("P" Series - Cutaway - 5.7L - 2 Of 3)

Wiring Diagram ("P" Series - Cutaway - 5.7L - 3 Of 3). Scheme 413

Scheme 413: Wiring Diagram ("P" Series - Cutaway - 5.7L - 3 Of 3)

Wiring Diagram (Van - 5.7L With 4L60-E - 1 Of 3). Scheme 414

Scheme 414: Wiring Diagram (Van - 5.7L With 4L60-E - 1 Of 3)

Wiring Diagram (Van - 5.7L With 4L60-E - 2 Of 3). Scheme 415

Scheme 415: Wiring Diagram (Van - 5.7L With 4L60-E - 2 Of 3)

Wiring Diagram (Van - 5.7L With 4L60-E - 3 Of 3). Scheme 416

Scheme 416: Wiring Diagram (Van - 5.7L With 4L60-E - 3 Of 3)

Wiring Diagram (Van - 5.7L With 4L80-E - 1 Of 3). Scheme 417

Scheme 417: Wiring Diagram (Van - 5.7L With 4L80-E - 1 Of 3)

Wiring Diagram (Van - 5.7L With 4L80-E - 2 Of 3). Scheme 418

Scheme 418: Wiring Diagram (Van - 5.7L With 4L80-E - 2 Of 3)

Wiring Diagram (Van - 5.7L With 4L80-E - 3 Of 3). Scheme 419

Scheme 419: Wiring Diagram (Van - 5.7L With 4L80-E - 3 Of 3)