Contents Wiring diagrams Section: Transfer Case All sections

Transfer Case - Nvg 261-NP2: Specifications GMC Sierra Classic 3500

Transfer Case 8 illustrations

Approximate Fluid Capacities

ApplicationSpecification
MetricEnglish
Manual Transmission Fluid GM P/N 88861800 (Canadian P/N 88861801)1.9 liters2.0 quarts

Approximate Fluid Capacities

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Case Half Bolts38 N.m28 lb ft
Control Rod Adjusting Bolt15 N.m11 lb ft
Crossmember Bolt70 N.m52 lb ft
Drain Plug20 N.m15 lb ft
Fill Plug20 N.m15 lb ft
Gear Indicator Switch27 N.m20 lb ft
Shift Control Lever Bolt27 N.m20 lb ft
Shift Control Lever Shaft Support34 N.m25 lb ft
Shift Detent Spring Bolt17 N.m13 lb ft
Transfer Case Adapter Bolt50 N.m37 lb ft
Transfer Case Adapter Nut50 N.m37 lb ft
Transfer Case Control Lever Bezel Screw2 N.m18 lb in
Transfer Case Control Lever Bolt12 N.m106 lb in
Transfer Case Shield Bolt/Screw20 N.m15 lb ft
Transmission Mount Bolt47 N.m35 lb ft
Transmission Mount Nut40 N.m30 lb ft
Vehicle Speed Sensor15 N.m11 lb ft

Fastener Tightening Specifications

Scheme 88

Scheme 88: Transfer Case Control Schematics

Scheme 89

Scheme 89: Transfer Case Control Component Views
CalloutComponent Name
1C350
2Transfer Case Shift Control Switch Connector
3Vehicle Speed Sensor (VSS)
4Transfer Case - NVG 261 - NP2

Scheme 90

Scheme 90
CalloutComponent Name
1Ground 110 (G110)
2Vent Tube
3Vent Tube Connection
4Front Axle Actuator
5Front Axle Actuator Connector
6Left Inner Fender

Scheme 91

Scheme 91
CalloutComponent Name
1Vent Tube
2Vent Tube Connection
3Front Axle Actuator
4Front Axle Actuator Connector
5Front Drive Axle Assembly (Mount)
6Ground 110 (G110)
7Left Inner Fender

Scheme 92

Scheme 92: Front Axle Actuator
Connector Part Information OEM: 15324541 Service: 12117277 Description: 4-Way F Metri-Pack 150 Series Sealed (BU)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Front Axle Actuator Connector & Terminal Parts Information

PinWire ColorCircuit No.Function
ABK/WH1695Axle Switch Signal
BL-BU1296Axle Actuator-Control
CBN241Ignition 3 Voltage
DUnavailable
EBK2150Ground

Front Axle Actuator Connector Terminal Identification

Scheme 93

Scheme 93: Transfer Case Shift Control Switch
Connector Part Information OEM: 12059595 Service: 88986451 Description: 3-Way F Metri-Pack 150 Series Sealed (BK)
Terminal Part Information Terminal/Tray: 12048074/2 Core/Insulation Crimp: E/1 Release Tool/Test Probe: 12094429/J-35616-2A (GY)

Transfer Case Shift Control Switch Connector & Terminal Parts Information

PinWire ColorCircuit No.Function
ABK2150Ground
BGY/BK16944WD Low Signal
CL-BU1296Axle Actuator-Control

Transfer Case Shift Control Switch Connector Terminal Identification

Scheme 94

Scheme 94: Transfer Case Disassembled View
CalloutComponent Name
1Input Shaft Seal
2Input Gear Bearing Outer Retaining Ring
3Adapter Stud
4Vent
5Gear Indicator Switch
6Gear Indicator Switch Seal
7Front Case Half
8Locating Pin
8Locating Pin
9Input Gear Bearing
10Input Gear Bearing Retaining Ring
11Annulus Gear
12Annulus Gear Retaining Ring
13Front Output Shaft Bearing Retaining Ring
14Front Output Shaft Bearing
15Shift Detent Plunger
16Shift Detent Spring
17Shift Detent Plunger Plug O-Ring Seal
18Shift Detent Spring Bolt
19Wiring Harness Bracket
20Access Hole Plug
21Case Half Bolt
22Rear Bushing
23Rear Output Shaft Seal
24Fill Plug
25ID Plate
26ID Plate Screw
27Drain Plug
28Case Half Stud
29Rear Case Half
30Front Output Shaft Rear Bearing
31Oil Pump Wear Sleeve
32Bracket
33Vehicle Speed Sensor
34Vehicle Speed Sensor O-Ring Seal
35Shift Detent Lever Seal
36Shift Control Lever Shaft Support
37Shift Control Lever
38Shift Control Lever Bolt
39Front Output Shaft Bearing Outer Retaining Ring
40Front Output Shaft Seal
41Foam Seal

Scheme 95

Scheme 95
CalloutComponent Name
1Planetary Carrier Internal Gear Retaining Ring
2Planetary Carrier Lock Plate
3Input Gear Front Thrust Washer
4Input Gear
5Input Gear Needle Bearing
6Input Gear Rear Thrust Washer
7High/Low Planetary Carrier
8High/Low Range Sleeve
9Synchronizer Retaining Ring
10Synchronizer Sleeve
11Synchronizer Insert Spring
12Synchronizer Insert
13Synchronizer Hub
14Synchronizer Insert Spring
15Shift Fork Shaft Spring
16Shift Shaft
172/4 Wheel Drive Mode Shift Fork
18Shift Detent Lever
19High/Low Range Shift Fork
20Synchronizer Outer Ring
21Synchronizer Middle Ring
22Synchronizer Inner Ring
232/4 Wheel Drive Synchronizer Gear
24Drive Sprocket
25Drive Sprocket Rear Retaining Ring
26Chain
27Rear Output Shaft
28Oil Pump
29Speed Reluctor Wheel
30Rear Output Shaft Bearing
31Rear Output Shaft Bearing Retaining Ring
32Rear Output Shaft Bearing Outer Retaining Ring
33Oil Pump Suction Pipe O-Ring Seal
34Oil Pump Suction Pipe Assembly
35Magnet
36Driven Sprocket Retaining Ring
37Driven Sprocket
38Front Output Shaft Cup Plug
39Front Output Shaft