Contents Section: Frames, Subframes & Crossmembers All sections

Frame and Underbody GMC Sierra 2500

Frames, Subframes & Crossmembers 18 illustrations ~1187 words

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Assist Step Body Mounting Bolts90 N.m66 lb ft
Assist Step Center Bracket Bolt45 N.m33 lb ft
Body Cable Body Side Bolt100 N.m73 lb ft
Body Cable Frame Side Bolt85 N.m62 lb ft
Body Mounting Bolt70 N.m52 lb ft
Crossmember- Front Engine Bolts 1500
First Pass70 N.m52 lb ft
Final PassAdditional 110 degrees
Crossmember- Front Engine Bolts 2500/3500
First Pass70 N.m52 lb ft
Final PassAdditional 110 degrees
Engine Lower Front Splash Shield Bolts5 N.m44 lb in
Engine Shield Bolts20 N.m15 lb ft
Front Wheelhouse Front Liner Bolts- GMC10 N.m89 lb in
Front Wheelhouse Outer Liner Bolts- Chevrolet10 N.m89 lb in
Front Wheelhouse Outer Liner Bolts- GMC7 N.m56 lb in
Fuel Tank Shield12 N.m106 lb in
Lower Left Engine Splash Shield Bolts12 N.m106 lb in
Master Cylinder Mounting Nuts36 N.m27 lb ft
Oil Pan Skid Plate Bolts28 N.m21 lb ft
Park Brake Equalizer Intermediate Cable Nut4 N.m35 lb in
Tow Hook to Frame Rail Bolts85 N.m63 lb ft
Tow Hook to Frame Rail Nuts105 N.m77 lb ft
Trailer Hitch to Bumper Bolts140 N.m103 lb ft
Trailer Hitch to Frame Bolts100 N.m74 lb ft
Trailer Hitch to Frame Nuts113 N.m83 lb ft
Transmission Mount to Support Nuts 150055 N.m41 lb ft
Transmission Mount to Support Nuts 2500/3500107 N.m79 lb ft
Transmission Support Crossmember to Frame Bolts95 N.m70 lb ft

Fastener Tightening Specifications

Scheme 1

Scheme 1: Tow Hook Replacement (1500 Series)
CalloutComponent Name
1Tow Hook Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 85 N.m (63 lb ft)
2Tow Hook Nut (Qty: 2) Tighten 105 (77 lb ft)
3Tow Hook Bolt (Qty: 2)
4Tow Hook (Qty: 2)
CAUTION
Refer to Fastener Caution .

Tow Hook Replacement (1500 Series)

Scheme 2

Scheme 2: Tow Hook Replacement (2500/3500 Series)
CalloutComponent Name
1Tow Hook Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 85 N.m (63 lb ft)
2Tow Hook Nut (Qty: 2) Tighten 105 (77 lb ft)
3Tow Hook Bolt (Qty: 2)
CAUTION
Refer to Fastener Caution .

Tow Hook Replacement (2500/3500 Series)

Removal Procedure

  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/gmc/sierra-2500/2012-2012/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
  2. Remove the mounting bolts for the oil pan skid plate.
  3. Remove the oil pan skid plate.
  4. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/gmc/sierra-2500/2012-2012/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
  5. Remove the mounting bolts for the oil pan skid plate.
  6. Remove the oil pan skid plate.

Installation Procedure

  1. Position the oil skid plate on the frame.
  2. Install the oil skid plate mounting bolts and tighten to 28 N.m (21 lb ft).

Scheme 3

Scheme 3: Engine Shield Replacement
CalloutComponent Name
1Engine Shield Bolts (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 20 N.m (15 lb ft)
2Engine Shield
CAUTION
Refer to Fastener Caution .

Engine Shield Replacement

Scheme 4

Scheme 4: Engine Lower Front Splash Shield Replacement
CalloutComponent Name
1Engine Lower Front Splash Shield Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 5 N.m (44 lb in)
2Engine Lower Front Splash Shield Bolt (Qty: 2) Tighten 5 N.m (44 lb in)
3Engine Lower Front Splash Shield
CAUTION
Refer to Fastener Caution .

Engine Lower Front Splash Shield Replacement

Scheme 5

Scheme 5: Fuel Tank Shield Replacement
CalloutComponent Name
Preliminary Procedure Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
1Fuel Tank Shield
2Fasteners (Qty: 3) CAUTION: Refer to Component Fastener Tightening Caution . Tighten 12 N.m (9 lb ft)

Fuel Tank Shield Replacement

Scheme 6

Scheme 6: Drivetrain and Front Suspension Frame Front Crossmember Replacement (2500/3500 Series)
CalloutComponent Name
Preliminary Procedures Raise the vehicle. Refer to Lifting and Jacking the Vehicle . If equipped, remove the oil pan skid plate. Refer to Oil Pan Skid Plate Replacement (2500/3500 with RPO NZZ) .
1Engine Front Crossmember Bolt (Qty: 4) CAUTION: Refer to Fastener Caution . Procedure Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488).
2Engine Front Crossmember Nut (Qty: 4) Tighten 70 N.m (52 lb ft) Plus 110 degrees
3Lower Control Arm Crossmember
CAUTION
Refer to Fastener Caution .

Drivetrain and Front Suspension Frame Front Crossmember Replacement (2500/3500 Series)

Scheme 7

Scheme 7: Drivetrain and Front Suspension Frame Front Crossmember Replacement (1500 Series)
CalloutComponent Name
Preliminary Procedure Remove the oil pan skid plate. Refer to Oil Pan Skid Plate Replacement (2500/3500 with RPO NZZ) .
1Engine Front Crossmember Nut (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 70 N.m (52 lb ft) Plus 110 degrees
2Engine Front Crossmember Bolt (Qty: 4) Procedure Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488).
3Lower Control Arm Crossmember
CAUTION
Refer to Fastener Caution .

Drivetrain and Front Suspension Frame Front Crossmember Replacement (1500 Series)

Scheme 8

Scheme 8: Transmission Support Crossmember Replacement (2WD 1500 Series)
CalloutComponent Name
Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Support the transmission with a transmission jack.
1Transmission Mount to Crossmember Nut (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 55 N.m (41 lb ft)
2Transmission Crossmember Nut (Qty: 4) Tighten 95 N.m (70 lb ft)
3Transmission Crossmember Bolt (Qty: 4) Procedure Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488).
4Transmission Crossmember
CAUTION
Refer to Fastener Caution .

Transmission Support Crossmember Replacement (2WD 1500 Series)

Scheme 9

Scheme 9: Transmission Support Crossmember Replacement (4WD 1500 Series)
CalloutComponent Name
Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Support the transmission with a transmission jack.
1Transmission Mount to Crossmember Nut (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 55 N.m (41 lb ft)
2Transmission Crossmember Nut (Qty: 4) Tighten 95 N.m (70 lb ft)
3Transmission Crossmember Bolt (Qty: 4) Procedure Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488).
4Transmission Crossmember
CAUTION
Refer to Fastener Caution .

Transmission Support Crossmember Replacement (4WD 1500 Series)

Scheme 10

Scheme 10: Transmission Support Crossmember Replacement (2WD 2500/3500 Series)
CalloutComponent Name
Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Support the transmission with a transmission jack. As necessary, remove the exhaust hanger bracket. Refer to Exhaust Hanger Mounting Bracket Replacement (without L96/E63/ZW9) , Exhaust Hanger Mounting Bracket Replacement (with L96/E63/ZW9) .
1Transmission Crossmember Bolt (Qty: 4) Procedure Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488).
2Transmission Mount to Crossmember Nut (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 107 N.m (79 lb ft)
3Transmission Crossmember
CAUTION
Refer to Fastener Caution .

Transmission Support Crossmember Replacement (2WD 2500/3500 Series)

Transmission Support Crossmember Replacement (4WD 2500/3500 Series)

CalloutComponent Name
Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Support the transmission with a transmission jack. As necessary, remove the exhaust hanger bracket. Refer to Exhaust Hanger Mounting Bracket Replacement (without L96/E63/ZW9) , Exhaust Hanger Mounting Bracket Replacement (with L96/E63/ZW9) . Remove the transmission mount fasteners from the crossmember. Refer to Transmission Mount Replacement .
1Transmission Crossmember Bolt (Qty: 4) Procedure Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488).
2Transmission Mount to Crossmember Nut (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 107 N.m (79 lb ft)
3Transmission Crossmember
CAUTION
Refer to Fastener Caution .

Transmission Support Crossmember Replacement (4WD 2500/3500 Series)

Scheme 11

Scheme 11: Body Cable Replacement
CalloutComponent Name
1Body Cable Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten Body Side Bolt - 100 N.m (73 lb ft) Frame Side Bolt - 85 N.m (62 lb ft)
2Body Cable
CAUTION
Refer to Fastener Caution .

Body Cable Replacement

  1. Remove the master cylinder. Perform the following steps: Remove the nuts retaining the master cylinder to the brake booster. Remove the master cylinder from the brake booster. Secure the cylinder away from the booster.
  2. Raise the vehicle on the hoist. Refer to «Lifting and Jacking the Vehicle»(/gmc/sierra-2500/2012-2012/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
  3. Remove the park brake equalizer intermediate cable. Perform the following steps: Remove the nut from the park brake equalizer intermediate cable. Remove the intermediate cable from the equalizer. Depress the retaining tabs that secure the park brake cable to the frame. Pull slightly on the cable from the mounting area in order to provide slack for body movement without binding the cable.
  4. Remove the body mount bolts.
  5. Properly support the body in the area that the mounts will be replaced.
  6. Lower the chassis accordingly in order to remove the cushions (1) as necessary.
  1. Install the cushions (1) as necessary and raise the chassis accordingly.
  2. Perform the following procedure before installing the bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488).
  3. Install the body mount bolts and tighten to 70 N.m (52 lb ft).
  4. Install the park brake equalizer intermediate cable. Perform the following steps: Pull rearward on the park brake cable to the original position. Secure the cable retaining tabs to the frame. Install the intermediate cable end to the equalizer. Install the nut to the threaded end of the intermediate cable. Tighten the nut to 4 N.m (35 lb in).
  5. Lower the vehicle.
  6. Install the master cylinder. Perform the following steps: Mount the master cylinder to the brake booster. Install the master cylinder mounting nuts and tighten to 36 N.m (27 lb ft).
  1. Remove the master cylinder. Perform the following steps: Remove the nuts retaining the master cylinder to the brake booster. Remove the master cylinder from the brake booster. Secure the cylinder away from the booster.
  2. Raise the vehicle on the hoist. Refer to «Lifting and Jacking the Vehicle»(/gmc/sierra-2500/2012-2012/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
  3. Remove the park brake equalizer intermediate cable. Perform the following steps: Remove the nut from the park brake equalizer intermediate cable. Remove the intermediate cable from the equalizer. Depress the retaining tabs that secure the park brake cable to the frame. Pull slightly on the cable from the mounting area in order to provide slack for body movement without binding the cable.
  4. Remove the body mount bolts.
  5. Properly support the body in the area that the mounts will be replaced.
  6. Lower the chassis accordingly in order to remove the cushions (1) as necessary.
  1. Install the cushions (1) as necessary and raise the chassis accordingly.
  2. Perform the following procedure before installing the bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488).
  3. Install the body mount bolts and tighten to 70 N.m (52 lb ft).
  4. Install the park brake equalizer intermediate cable. Perform the following steps: Pull rearward on the park brake cable to the original position. Secure the cable retaining tabs to the frame. Install the intermediate cable end to the equalizer. Install the nut to the threaded end of the intermediate cable. Tighten the nut to 4 N.m (35 lb in).
  5. Lower the vehicle.
  6. Install the master cylinder. Perform the following steps: Mount the master cylinder to the brake booster. Install the master cylinder mounting nuts and tighten to 36 N.m (27 lb ft).

Scheme 12

Scheme 12: Front Wheelhouse Liner Replacement - Right Side (GMC)
CalloutComponent Name
Preliminary Procedures Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation . Remove the engine lower front splash shield. Refer to Engine Lower Front Splash Shield Replacement .
1Front Wheelhouse Front Liner Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (89 lb in)
2Front Wheelhouse Outer Liner Bolt (Qty: 4) Tighten 7 N.m (56 lb in)
3Front Wheelhouse Liner Push-In Retainer (Qty: 7)
4Front Wheelhouse Liner TIP: Disconnect any electrical harnesses/connectors and attached parts from the front wheelhouse liner as needed.
CAUTION
Refer to Fastener Caution .

Front Wheelhouse Liner Replacement - Right Side (GMC)

Scheme 13

Scheme 13: Front Wheelhouse Liner Replacement - Right Side (Chevrolet)
CalloutComponent Name
Preliminary Procedures Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation . Remove the engine lower front splash shield. Refer to Engine Lower Front Splash Shield Replacement .
1Front Wheelhouse Liner Push-In Retainer (Qty: 7)
2Front Wheelhouse Outer Liner Bolt (Qty: 5) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (89 lb in)
3Front Wheelhouse Liner TIP: Disconnect any electrical harnesses/connectors and attached parts from the right side front wheelhouse liner as needed.
CAUTION
Refer to Fastener Caution .

Front Wheelhouse Liner Replacement - Right Side (Chevrolet)

Scheme 14

Scheme 14: Front Wheelhouse Liner Replacement - Left Side (GMC)
CalloutComponent Name
Preliminary Procedures Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation . Remove the engine lower front splash shield. Refer to Engine Lower Front Splash Shield Replacement .
1Front Wheelhouse Liner Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (89 lb in)
2Front Wheelhouse Outer Liner Bolt (Qty: 2) Tighten 7 N.m (56 lb in)
3Front Wheelhouse Liner Push-In Retainer (Qty: 6)
4Front Wheelhouse Liner TIP: Disconnect any electrical harnesses/connectors and attached parts from the front wheelhouse liner as needed.
CAUTION
Refer to Fastener Caution .

Front Wheelhouse Liner Replacement - Left Side (GMC)

Scheme 15

Scheme 15: Front Wheelhouse Liner Replacement - Left Side (Chevrolet)
CalloutComponent Name
Preliminary Procedures Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation . Remove the engine lower front splash shield. Refer to Engine Lower Front Splash Shield Replacement .
1Front Wheelhouse Liner Push-In Retainer (Qty: 6)
2Front Wheelhouse Outer Liner Bolt (Qty: 5) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (89 lb in)
3Front Wheelhouse Liner TIP: Disconnect any electrical harnesses/connectors and attached parts from the left side front wheelhouse liner as needed.
CAUTION
Refer to Fastener Caution .

Front Wheelhouse Liner Replacement - Left Side (Chevrolet)

Scheme 16

Scheme 16: Engine Splash Shield Replacement - Left Side
CalloutComponent Name
Preliminary Procedure Remove the left front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement - Left Side (GMC) , Front Wheelhouse Liner Replacement - Left Side (Chevrolet) .
1Lower Left Engine Splash Shield Bolts (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 12 N.m (106 lb in)
2Lower Left Engine Splash Shield
CAUTION
Refer to Fastener Caution .

Engine Splash Shield Replacement - Left Side

Scheme 17

Scheme 17: Engine Splash Shield Replacement - Right Side
CalloutComponent Name
Preliminary Procedure Remove the right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement - Right Side (GMC) , Front Wheelhouse Liner Replacement - Right Side (Chevrolet) .
1Lower Right Engine Splash Shield Plastic Retainers (Qty: 2)
2Lower Right Engine Splash Shield

Engine Splash Shield Replacement - Right Side

Scheme 18

Scheme 18: Assist Step Replacement
CalloutComponent Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
1Assist Step Assembly
2Assist Step Bolt (Qty: 4) CAUTION: Refer to Fastener Caution . TIP: Secure the forward and rearward bolts first after the assist step has been installed. Tighten 18 N.m (13 lb ft)
3Assist Step Bracket Nut (Qty: 2) Tighten 18 N.m (13 lb ft)
4Rocker Panel Bolt (Qty: 2) Tighten 18 N.m (13 lb ft)
5Front Fender Extension Screw (Qty: 2) TIP: Do not exceed the recommended torque specification as noted. Tighten 6 N.m (53 lb in)
6Front Fender Extension
CAUTION
Refer to Fastener Caution .

Assist Step Replacement

  1. Disconnect the trailer wiring harness connector (3) from the trailer wiring receptacle (4).
  2. Remove the retainers (1) securing the trailer wiring harness (2) to the hitch platform.
  3. Remove the hitch platform bolts (5) from the bumper weld nuts (4).
  4. Remove the nuts (7) and bolts (1) securing the hitch platform to the frame rails.
  5. Remove the hitch platform bolts (6) from the frame weld nuts (2).
  6. Remove the hitch platform from the vehicle.
  1. Position the hitch platform to the vehicle.
  2. Install the hitch platform bolts (6) to the frame weld nuts (2). Tighten the bolts to 100 N.m (74 lb ft).
  3. Install the bolts (1) and nuts (7) securing the hitch platform to the frame rails. Tighten the nuts to 113 N.m (83 lb ft).
  4. Install the hitch platform bolts (5) to the bumper weld nuts (4). Tighten the bolts to 140 N.m (103 lb ft).
  5. Install the retainers (1) securing the trailer wiring harness (2) to the hitch platform.
  6. Connect the trailer wiring harness connector (3) to the trailer wiring receptacle (4).
  1. Remove the hitch platform bolts (5) from the bumper weld nuts (4).
  2. Remove the nuts (7) and bolts (1) securing the hitch platform to the frame rails.
  3. Remove the hitch platform bolts (6) from the frame weld nuts (2).
  4. Remove the hitch platform from the vehicle.
  1. Position the hitch platform to the vehicle.
  2. Install the hitch platform bolts (6) to the frame weld nuts (2). Tighten the bolts to 100 N.m (74 lb ft).
  3. Install the bolts (1) and nuts (7) securing the hitch platform to the frame rails. Tighten the nuts to 113 N.m (83 lb ft).
  4. Install the hitch platform bolts (5) to the bumper weld nuts (4). Tighten the bolts to 140 N.m (103 lb ft).