Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Air Cleaner Outlet Duct Clamp | 7 N.m | 62 lb in |
| Air Conditioning Belt Tensioner Bolt | 50 N.m | 37 lb ft |
| Battery Cable Channel Bolt | 12 N.m | 106 lb in |
| Camshaft Retainer Bolts | 25 N.m | 18 lb ft |
| Camshaft Sensor Bolt | 25 N.m | 18 lb ft |
| Camshaft Sprocket Bolts | 35 N.m | 26 lb ft |
| Connecting Rod Bolts - First Pass | 20 N.m | 15 lb ft |
| Connecting Rod Bolts - Final Pass | 75 degrees | |
| Coolant Temperature Gage Sensor | 20 N.m | 15 lb ft |
| Crankshaft Balancer Bolt - Installation Pass - to Ensure the Balancer is Completely Installed | 330 N.m | 240 lb ft |
| Crankshaft Balancer Bolt - First Pass - Install a NEW Bolt After the Installation Pass and Tighten as Described in the First and Final Passes | 50 N.m | 37 lb ft |
| Crankshaft Balancer Bolt - Final Pass | 140 degrees | |
| Crankshaft Bearing Cap Bolts - Inner Bolts - First Pass in Sequence | 20 N.m | 15 lb ft |
| Crankshaft Bearing Cap Bolts - Inner Bolts - Final Pass in Sequence | 80 degrees | |
| Crankshaft Bearing Cap Bolts - Outer Bolts - First Pass in Sequence | 20 N.m | 15 lb ft |
| Crankshaft Bearing Cap Bolts - Outer Bolts - Final Pass in Sequence | 51 degrees | |
| Crankshaft Bearing Cap Side Bolts | 25 N.m | 18 lb ft |
| Crankshaft Oil Deflector Nuts | 25 N.m | 18 lb ft |
| Crankshaft Position Sensor Bolt | 25 N.m | 18 lb ft |
| Crossbar Bolt | 100 N.m | 74 lb ft |
| Cylinder Head Bolts - First Pass all M11 Bolts in Sequence | 30 N.m | 22 lb ft |
| Cylinder Head Bolts - Second Pass all M11 Bolts in Sequence | 90 degrees | |
| Cylinder Head Bolts - Final Pass all M11 Bolts in Sequence -Excluding the Medium Length Bolts at the Front and Rear of Each Cylinder Head | 90 degrees | |
| Cylinder Head Bolts - Final Pass M11 Medium Length Bolts at the Front and Rear of Each Cylinder Head in Sequence | 50 degrees | |
| Cylinder Head Bolts - M8 Inner Bolts in Sequence | 30 N.m | 22 lb ft |
| Cylinder Head Coolant Plug | 20 N.m | 15 lb ft |
| Differential Carrier Lower Mounting Bolt/Nut | 100 N.m | 74 lb ft |
| Drive Belt Idler Pulley Bolt | 50 N.m | 37 lb ft |
| Drive Belt Tensioner Bolt | 50 N.m | 37 lb ft |
| Engine Block Coolant Drain Plugs | 60 N.m | 44 lb ft |
| Engine Block Heater | 40 N.m | 30 lb ft |
| Engine Block Oil Gallery Plugs | 60 N.m | 44 lb ft |
| Engine Coolant Air Bleed Pipe and Cover Bolts | 12 N.m | 106 lb in |
| Engine Flywheel Bolts - First Pass | 20 N.m | 15 lb ft |
| Engine Flywheel Bolts - Second Pass | 50 N.m | 37 lb ft |
| Engine Flywheel Bolts - Final Pass | 100 N.m | 74 lb ft |
| Engine Front Cover Bolts | 25 N.m | 18 lb ft |
| Engine Harness Ground Bolt - Right Rear | 16 N.m | 12 lb ft |
| Engine Harness Ground Bolt-to-Block | 25 N.m | 18 lb ft |
| Engine Mount Bolt-to-Engine Bracket | 50 N.m | 37 lb ft |
| Engine Mount Frame Bracket Through Bolt | 75 N.m | 55 lb ft |
| Engine Mount Frame Side Mount Bolt | 65 N.m | 50 lb ft |
| Engine Mount-to-Engine Bracket Bolt | 50 N.m | 37 lb ft |
| Engine Rear Cover Bolts | 25 N.m | 18 lb ft |
| Engine Service Lift Bracket M10 Bolts | 50 N.m | 37 lb ft |
| Engine Service Lift Bracket M8 Bolt | 25 N.m | 18 lb ft |
| Engine Shield Bolt | 20 N.m | 15 lb ft |
| Engine Valley Cover Bolts | 25 N.m | 18 lb ft |
| Engine Wiring Harness Bracket Nut | 5 N.m | 44 lb in |
| Evaporative Emission (EVAP) Purge Solenoid Bolt | 10 N.m | 89 lb in |
| Exhaust Manifold Bolts - First Pass | 15 N.m | 11 lb ft |
| Exhaust Manifold Bolts - Final Pass | 25 N.m | 18 lb ft |
| Exhaust Manifold Heat Shield Bolts | 9 N.m | 80 lb in |
| Fuel Rail Bolts | 10 N.m | 89 lb in |
| Fuel Rail Cover Bolt | 9 N.m | 80 lb in |
| Fuel Rail Crossover Tube Bolts | 3.8 N.m | 34 lb in |
| Fuel Rail Stop Bracket Bolt | 50 N.m | 37 lb ft |
| Generator Bracket Bolt | 50 N.m | 37 lb ft |
| Generator Cable Nut | 9 N.m | 80 lb in |
| Heater Hose Bracket Nut | 9 N.m | 80 lb in |
| Hood Hinge Bolt | 25 N.m | 18 lb ft |
| Ignition Coil-to-Bracket Bolts | 8 N.m | 71 lb in |
| Ignition Coil Bracket-to-Valve Rocker Arm Cover Bolts | 12 N.m | 106 lb in |
| Inner Axle Housing Nut | 100 N.m | 74 lb ft |
| Intake Manifold Bolts - First Pass in Sequence | 5 N.m | 44 lb in |
| Intake Manifold Bolts - Final Pass in Sequence | 10 N.m | 89 lb in |
| Intake Manifold Sight Shield Bolts | 10 N.m | 89 lb in |
| Intake Manifold Sight Shield Bracket Bolts | 5 N.m | 45 lb in |
| Intake Manifold Sight Shield Retainer Bolt | 5 N.m | 44 lb in |
| Intake Manifold Wiring Harness Stud | 10 N.m | 89 lb in |
| Knock Sensors | 20 N.m | 15 lb ft |
| Oil Filter | 30 N.m | 22 lb ft |
| Oil Filter Fitting | 55 N.m | 40 lb ft |
| Oil Level Indicator Tube Bolt | 25 N.m | 18 lb ft |
| Oil Level Sensor | 13 N.m | 115 lb in |
| Oil Pan Baffle Bolts | 12 N.m | 106 lb in |
| Oil Pan Closeout Cover Bolt - Left Side | 9 N.m | 80 lb in |
| Oil Pan Closeout Cover Bolt - Right Side | 9 N.m | 80 lb in |
| Oil Pan Cover Bolts | 12 N.m | 106 lb in |
| Oil Pan Drain Plug | 25 N.m | 18 lb ft |
| Oil Pan M8 Bolts - Oil Pan-to-Engine Block and Oil Pan-to-Front Cover | 25 N.m | 18 lb ft |
| Oil Pan M6 Bolts - Oil Pan-to-Rear Cover | 12 N.m | 106 lb in |
| Oil Pan Skid Plate Bolt | 20 N.m | 15 lb ft |
| Oil Pressure Sensor | 20 N.m | 15 lb ft |
| Oil Pump-to-Engine Block Bolts | 25 N.m | 18 lb ft |
| Oil Pump Cover Bolts | 12 N.m | 106 lb in |
| Oil Pump Relief Valve Plug | 12 N.m | 106 lb in |
| Oil Pump Screen Nuts | 25 N.m | 18 lb ft |
| Oil Pump Screen-to-Oil Pump Bolt | 12 N.m | 106 lb in |
| Positive Battery Cable Clip Bolt | 9 N.m | 80 lb in |
| Power Steering Pump Rear Bolt | 50 N.m | 37 lb ft |
| Spark Plugs - New Cylinder Heads | 20 N.m | 15 lb ft |
| Spark Plugs - All Subsequent Installations | 15 N.m | 11 lb ft |
| Throttle Body Nuts | 10 N.m | 89 lb in |
| Throttle Body Studs | 6 N.m | 53 lb in |
| Torque Converter Bolt - 4L60-E/4L65-E Transmissions | 63 N.m | 47 lb ft |
| Torque Converter Bolt - 4L80-E/4L85-E Transmissions | 60 N.m | 44 lb ft |
| Transmission Bolt/Stud | 50 N.m | 37 lb ft |
| Transmission Cover Bolt | 12 N.m | 106 lb in |
| Transmission Oil Level Indicator Tube Nut | 18 N.m | 13 lb ft |
| Valve Lifter Guide Bolts | 12 N.m | 106 lb in |
| Valve Rocker Arm Bolts | 30 N.m | 22 lb ft |
| Valve Rocker Arm Cover Bolts | 12 N.m | 106 lb in |
| Water Inlet Housing Bolts | 15 N.m | 11 lb ft |
| Water Pump Bolts - First Pass | 15 N.m | 11 lb ft |
| Water Pump Bolts - Final Pass | 30 N.m | 22 lb ft |
| Water Pump Cover Bolts | 15 N.m | 11 lb ft |
FASTENER TIGHTENING SPECIFICATIONS
Engine Mechanical Specifications (LR4 VIN V)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V 8 | ||
| Displacement | 4.8L | 293 CID | |
| RPO | LR4 | ||
| VIN | V | ||
| Bore | 96.0-96.018 mm | 3.779-3.78 in | |
| Stroke | 83.0 mm | 3.268 in | |
| Compression Ratio | 9.47:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 96.0-96.018 mm | 3.779-3.78 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 6.96 mm | 0.274 in | |
| Camshaft Lobe Lift - Intake | 6.82 mm | 0.268 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in | |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | ||
| Oil Pressure - Minimum - Hot | 124 kPa at 2,000 engine RPM | 18 psig at 2,000 engine RPM | |
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.23-0.44 mm | 0.009-0.017 in | |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.23-0.5 mm | 0.009-0.0196 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.44-0.7 mm | 0.017-0.027 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.44-0.76 mm | 0.0173-0.03 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.18-0.75 mm | 0.007-0.029 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Servive | 0.18-0.81 mm | 0.007-0.032 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Production | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Skirt Coating | 96.002-96.036 mm | 3.779-3.78 in | |
| Piston - Piston to Bore Clearance - Production | 0.036 to 0.016 mm | 0.0014 to 0.0006 in | |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore | 0.02-0.043 mm - interference | 0.00078-0.00169 in - interference | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in | |
| Pin - Piston Pin Clearance to piston Pin Bore - Service | 0.007-0.021 mm | 0.00027-0.00082 in | |
| Pin - Piston Pin Diameter | 23.997-24.0 mm | 0.9447-0.9448 in | |
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.6 mm | 0.457 in | |
| Valves - Valve Lift - Exhaust | 11.85 mm | 0.466 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in | |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in | |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (LR4 VIN V)
Engine Mechanical Specifications (LM7 VIN T)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V8 | ||
| Displacement | 5.3L | 325 CID | |
| RPO | LM7 | ||
| VIN | T | ||
| Bore | 96.0-96.018 mm | 3.779-3.78 in | |
| Stroke | 92.0 mm | 3.622 in | |
| Compression Ratio | 9.49:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 96.0-96.018 mm | 3.779-3.78 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 6.96 mm | 0.274 in | |
| Camshaft Lobe Lift - Intake | 6.82 mm | 0.268 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in | |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seal Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | ||
| Oil Pressure - Minimum - Hot | 124 kPa at 2,000 engine RPM | 18 psig at 2,000 engine RPM | |
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.23-0.44 mm | 0.009-0.017 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.44-0.7 mm | 0.017-0.027 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.44-0.76 mm | 0.0173-0.03 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.18-0.75 mm | 0.007-0.029 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.18-0.81 mm | 0.007-0.032 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Production | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Skirt Coating | 96.002-96.036 mm | 3.779-3.78 in | |
| Piston - Piston to Bore Clearance - Production | 0.036 to 0.016 mm | 0.0014 to 0.0006 in | |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore | 0.02-0.043 mm - interference | 0.00078-0.00169 in - interference | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Service | 0.007-0.021 mm | 0.00027-0.00082 in | |
| Pin - Piston Pin Diameter | 23.997-24.0 mm | 0.9447-0.9448 in | |
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.6 mm | 0.457 in | |
| Valves - Valve Lift - Exhaust | 11.85 mm | 0.466 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in | |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in | |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (LM7 VIN T)
Engine Mechanical Specifications (L59 VIN Z)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V 8 | ||
| Displacement | 5.3L | 325 CID | |
| RPO | L59 | ||
| VIN | Z | ||
| Bore | 96.0-96.018 mm | 3.779-3.78 in | |
| Stroke | 92.0 mm | 3.622 in | |
| Compression Ratio | 9.49:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 96.0-96.018 mm | 3.779-3.78 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 6.96 mm | 0.274 in | |
| Camshaft Lobe Lift - Intake | 6.82 mm | 0.268 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in | |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | ||
| Oil Pressure - Minimum - Hot | 124 kPa at 2,000 engine RPM | 18 psig at 2,000 engine RPM | |
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.23-0.44 mm | 0.009-0.017 in | |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.23-0.5 mm | 0.009-0.0196 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.44-0.7 mm | 0.017-0.027 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.44-0.76 mm | 0.0173-0.03 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.18-0.75 mm | 0.007-0.029 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.18-0.81 mm | 0.007-0.032 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.04-0.085 mm | 0.00157-0.00335 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Production | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.04-0.078 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.0005-0.0078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Skirt Coating | 96.002-96.036 mm | 3.779-3.78 in | |
| Piston - Piston to Bore Clearance - Production | 0.036 to 0.016 mm | 0.0014 to 0.0006 in | |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore | 0.02-0.043 mm - interference | 0.00078-0.00169 in - interference | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Service | 0.007-0.021 mm | 0.00027-0.00082 in | |
| Pin - Piston Pin Diameter | 23.997-24.0 mm | 0.9447-0.9448 in | |
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.6 mm | 0.457 in | |
| Valves - Valve Lift - Exhaust | 11.85 mm | 0.466 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in | |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in | |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (L59 VIN Z)
Engine Mechanical Specifications (LQ4 VIN U)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V8 | ||
| Displacement | 6.0L | 364 CID | |
| RPO | LQ4 | ||
| VIN | U | ||
| Bore | 101.618-101.636 mm | 4.0007-4.0014 in | |
| Stroke | 92.0 mm | 3.622 in | |
| Compression Ratio | 9.41:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 101.618-101.636 mm | 4.0007-4.0017 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 7.13 mm | 0.281 in | |
| Camshaft Lobe Lift - Intake | 6.96 mm | 0.274 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.006 mm | 0.0002 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.006 mm | 0.0002 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in | |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | ||
| Oil Pressure - Minimum - Hot | 124 kPa at 2,000 engine RPM | 18 psig at 2,000 engine RPM | |
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.31-0.52 mm | 0.012-0.02 in | |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.31-0.59 mm | 0.0122-0.023 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.51-0.77 mm | 0.02-0.03 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.51-0.84 mm | 0.02-0.033 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.31-0.87 mm | 0.0122-0.034 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.31-0.94 mm | 0.0122-0.037 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.04-0.08 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.04-0.08 mm | 0.00157-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Production | 0.039-0.079 mm | 0.0015-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.039-0.079 mm | 0.0015-0.0031 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production | 0.015-0.199 mm | 0.0006-0.0078 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.015-0.199 mm | 0.0006-0.0078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Skirt Coating | 101.606-101.640 mm | 4.0002-4.0016 in | |
| Piston - Piston to Bore Clearance - Production | 0.022-0.03 mm - interference | 0.0009-0.0012 in - interference | |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.07 mm | 0.0028 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore | 0.02-0.043 mm - interference | 0.00078-0.00169 in - interference | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.011-0.018 mm | 0.0004-0.0007 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Service | 0.011-0.02 mm | 0.0004-0.0008 in | |
| Pin - Piston Pin Diameter | 23.997-24.0 mm | 0.9447-0.9448 in | |
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.79 mm | 0.464 in | |
| Valves - Valve Lift - Exhaust | 12.16 mm | 0.479 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Valve Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in | |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in | |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (LQ4 VIN U)
Engine Mechanical Specifications (LQ9 VIN N)
| Application | Specification | ||
|---|---|---|---|
| Metric | English | ||
| General | |||
| Engine Type | V8 | ||
| Displacement | 6.0L | 364 CID | |
| RPO | LQ9 | ||
| VIN | N | ||
| Bore | 101.618-101.636 mm | 4.0007-4.0014 in | |
| Stroke | 92.0 mm | 3.622 in | |
| Compression Ratio | 10.08:1 | ||
| Firing Order | 1-8-7-2-6-5-4-3 | ||
| Spark Plug Gap | 1.524 mm | 0.06 in | |
| Block | |||
| Camshaft Bearing Bore Diameter | 55.063-55.088 mm | 2.168-2.169 in | |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in | |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in | |
| Cylinder Bore Diameter | 101.618-101.636 mm | 4.0007-4.0017 in | |
| Cylinder Bore Taper - Thrust Side | 0.018 mm | 0.0007 in | |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in | |
| Cylinder Head Deck Surface Flatness - Measured within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in | |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in | |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in | |
| Camshaft | |||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in | |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in | |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in | |
| Camshaft Lobe Lift - Exhaust | 7.13 mm | 0.281 in | |
| Camshaft Lobe Lift - Intake | 6.96 mm | 0.274 in | |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in | |
| Connecting Rod | |||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in | |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in | |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.006 mm | 0.00023 in | |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in | |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in | |
| Crankshaft | |||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in | |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in | |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in | |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in | |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in | |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in | |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in | |
| Crankshaft Main Journal Diameter - Production | 64.993-65.007 mm | 2.558-2.559 in | |
| Crankshaft Main Journal Diameter - Service | 64.993 mm | 2.558 in | |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in | |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in | |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in | |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in | |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in | |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in | |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in | |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in | |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in | |
| Cylinder Head | |||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in | |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in | |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in | |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in | |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in | |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in | |
| Intake Manifold | |||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes Two Runner Port Openings | 0.3 mm | 0.118 in | |
| Lubrication System | |||
| Oil Capacity - with Filter | 5.68 Liters | 6.0 Quarts | |
| Oil Capacity - without Filter | 4.73 Liters | 5.0 Quarts | |
| 41 kPa at 1,000 engine RPM | 6 psig at 1,000 engine RPM | ||
| Oil Pressure - Minimum - Hot | 124 kPa at 2,000 engine RPM | 18 psig at 2,000 engine RPM | |
| 165 kPa at 4,000 engine RPM | 24 psig at 4,000 engine RPM | ||
| Oil Pan | |||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Rear Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in | |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.25 mm | 0.0-0.01 in | |
| Piston Rings | |||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.31-0.52 mm | 0.012-0.02 in | |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.31-0.59 mm | 0.0122-0.023 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.51-0.77 mm | 0.02-0.03 in | |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.51-0.84 mm | 0.02-0.033 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.31-0.87 mm | 0.0122-0.034 in | |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.31-0.94 mm | 0.0122-0.037 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Production | 0.035-0.08 mm | 0.0014-0.0031 in | |
| Piston Ring to Groove Clearance - First Compression Ring - Service | 0.035-0.08 mm | 0.0014-0.0031 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Production | 0.034-0.079 mm | 0.0013-0.003 in | |
| Piston Ring to Groove Clearance - Second Compression Ring - Service | 0.034-0.079 mm | 0.0013-0.003 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Production | 0.012-0.2 mm | 0.00047-0.00078 in | |
| Piston Ring to Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.00047-0.00078 in | |
| Pistons and Pins | |||
| Piston - Piston Diameter - Measured Over Coating - at Size Point | 101.611-101.642 mm | 4.0-4.001 in | |
| Piston - Piston to Bore Clearance - Production | 0.022 to 0.030 mm | 0.0009 to 0.0012 in | |
| Piston - Piston to Bore Clearance - With Skirt Coating Worn Off - Service | 0.024-0.08 mm | 0.00094-0.0031 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in | |
| Pin - Piston Pin Fit in Connecting Rod Bore - Service | 0.007-0.022 mm | 0.00027-0.00086 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Production | 0.002-0.01 mm | 0.00008-0.0004 in | |
| Pin - Piston Pin Clearance to Piston Pin Bore - Service | 0.002-0.015 mm | 0.0008-0.0006 in | |
| Pin - Piston Pin Diameter | 23.952-23.955 mm | 0.943-0.943 in | |
| Valve System | |||
| Valves - Valve Face Angle | 45 degrees | ||
| Valves - Valve Face Width | 1.25 mm | 0.05 in | |
| Valves - Valve Lash | Net Lash - No Adjustment | ||
| Valves - Valve Lift - Intake | 11.79 mm | 0.464 in | |
| Valves - Valve Lift - Exhaust | 12.16 mm | 0.479 in | |
| Valves - Valve Seat Angle | 46 degrees | ||
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in | |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in | |
| Valves - Valve Seat Width - Intake | 1.02 mm | 0.04 in | |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in | |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in | |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in | |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in | |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | ||
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in | |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in | |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in | |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in | |
ENGINE MECHANICAL SPECIFICATIONS (LQ9 VIN N)
Scheme 862
Scheme 863
Scheme 864
Scheme 865
Scheme 866
Scheme 867
Scheme 868
Scheme 869
Scheme 870
Scheme 871
Scheme 872
Scheme 873
Scheme 874
Scheme 875
Scheme 876
Scheme 877
Scheme 878
Scheme 879
Scheme 880
Scheme 881
Scheme 882
Scheme 883
Scheme 884
Scheme 885
Scheme 886
Scheme 887
Scheme 888
Scheme 889
Scheme 890
Scheme 891
Scheme 892
The vehicle identification number (VIN) is located on the left side rear of the engine block (1) and is typically a nine digit number stamped or laser-etched onto the engine at the vehicle assembly plant.
- The first digit identifies the division.
- The second digit identifies the model year.
- The third digit identifies the assembly plant.
- The fourth through ninth digits are the last six digits of the VIN.
Torque Values and/or Fastener Tightening Strategies
- All fasteners and threaded holes on the 4.8/5.3/6.0 liter engines utilize metric threads.
- Cylinder head, connecting rod, crankshaft balancer, and main bearing cap bolts now apply a torque angle strategy.
- Certain fasteners should not be reused. Bolts, studs, or other fasteners that must be replaced will be called out in the specific service procedure.
- Refer to «Fastener Tightening Specifications»(ref-188991-S26589401632005091300000) and «Thread Repair Specifications»(ref-188991-S41839584782005091300000) .
Changed Engine Specifications
Engine specification tables content and format have been commonized.
See also:
• STRATEGY BASED DIAGNOSIS
• JACKING AND LIFTING