Repair manual
Wiring diagrams
GMC Savana Special G3500 Repair Manual
Step-by-step repair and maintenance instructions for the GMC Savana Special G3500 (1996–2011): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
70sections
583articles
ENManual language
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information 2
- Waveforms - Injector Pattern Tutorial - General Information 2
- Electrostatic Discharge Warning - General Information
- Emission Control Description & Operation - Diesel 2
- State Emission Standards - Diesel
- Fastener Tightening Specifications
- Engine Mechanical Specifications (LR4 VIN V)
- Engine Mechanical Specifications (LM7 VIN T)
- Engine Mechanical Specifications (LQ4 VIN U)
- Diagnostic Starting Point - Engine Mechanical
- Strategy Based Diagnostics
- Visual/physical Inspection
- Intermittent
- Symptom List
- Engine Compression Test
- Cylinder Leakage Test
- Oil Pressure Diagnosis and Testing
- Diagnostic Aids
- Test Description
- Inspection Procedure
- Engine Mount Inspection
- Removal Procedure
- Installation Procedure
- Valve Stem Oil Seal and Valve Spring Replacement
- Cylinder Head Replacement - Left
- Cylinder Head Replacement - Right
- Valve Lifter Replacement
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Engine Front Cover Replacement
- Crankshaft Rear Oil Seal Replacement
- Engine Rear Cover Replacement
- Engine Oil Pressure Sensor And/or Switch Replacement
- Timing Chain and Sprockets Replacement
- Engine Replacement
- Draining Fluids and Oil Filter Removal
- Crankshaft Balancer Removal
- Engine Flywheel Removal
- Exhaust Manifold Removal - Right
- Throttle Body Removal
- Fuel Rail and Injectors Removal
- Intake Manifold Removal
- Valve Rocker Arm Cover Removal - Left
- Valve Rocker Arm Cover Removal - Right
- Valve Rocker Arm and Push Rod Removal
- Valve Lifter Removal
- Oil Pan Removal
- Timing Chain and Sprockets Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearings Removal
- Engine Block Plug Removal
- Engine Block Cleaning and Inspection
- Boring Procedure
- Deglazing Procedure
- Crankshaft and Bearings Cleaning and Inspection
- Cleaning Procedure
- Measuring Main Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
- Piston and Connecting Rod Disassemble
- Piston and Pin
- Connecting Rod and Bearings
- Measuring Piston Ring End Gap
- Piston and Connecting Rod Assemble
- Camshaft Bearing Removal
- Camshaft and Bearings Cleaning and Inspection
- Measuring Camshaft Lobe Lift
- Camshaft Bearing Installation
- Valve Rocker Arm and Push Rods Cleaning and Inspection
- Valve Lifters and Guides Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Valve Guide Reaming/valve and Seat Grinding
- Valve Guide Reaming
- Valve and Seat Grinding
- Cylinder Head Assemble
- Oil Pump Disassemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Engine Front Cover Cleaning and Inspection
- Engine Rear Cover Cleaning and Inspection
- Engine Valley Cover Cleaning and Inspection
- Valve Rocker Arm Cover Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Exhaust Manifold Cleaning and Inspection
- Coolant Air Bleed Pipe Cleaning and Inspection
- Thread Repair
- General Thread Repair
- Service Prior to Assembly
- Engine Prelubing
- Engine Block Plug Installation
- Crankshaft and Bearings Installation
- Piston, Connecting Rod, and Bearing Installation
- Piston Selection
- Camshaft Installation
- Timing Chain and Sprockets Installation
- Oil Pump, Pump Screen and Deflector Installation
- Engine Rear Cover Installation
- Crankshaft Rear Oil Seal Installation
- Engine Front Cover Installation
- Crankshaft Front Oil Seal Installation
- Oil Pan Installation
- Oil Filter, Adapter, Pan Cover Installation
- Valve Lifter Installation
- Cylinder Head Installation - Left
- Cylinder Head Installation - Right
- Valve Rocker Arm and Push Rod Installation
- Valve Rocker Arm Cover Installation - Left
- Valve Rocker Arm Cover Installation - Right
- Engine Valley Cover Installation
- Coolant Air Bleed Pipe Installation
- Intake Manifold Installation
- Fuel Rail and Injectors Installation
- Throttle Body Installation
- Water Pump Installation
- Exhaust Manifold Installation - Left
- Exhaust Manifold Installation - Right
- Engine Flywheel Installation
- Crankshaft Balancer Installation
- Drive Belt System Description
- Camshaft and Drive System
- Crankshaft
- Cylinder Heads
- Engine Block
- Exhaust Manifolds
- Intake Manifold
- Oil Pan
- Piston and Connecting Rod Assembly
- Valve Rocker Arm Cover Assemblies
- Valve Train
- New Product Information
- Torque Values And/or Fastener Tightening Strategies
- New Sealants And/or Adhesives
- Changed Engine Specifications
- Disassembly and Assembly Procedure Revisions
- Engine Mechanical Diagnostic Procedure Revisions
- New Special Tools Required
- A Component Comparison from the Previous Year
- Cleanliness and Care
- Separating Parts
- Replacing Engine Gaskets
- Gasket Use and Applying Sealants
- Separating Components
- Cleaning Gasket Surfaces
- Assembling Components
- Pipe Joint Compound
- Rtv Sealer
- Anaerobic Sealer
- Tools and Equipment
- Rpo Code Definitions (Rpo 001-19F)
- Rpo Code Definitions (Rpo 19H-2EL).
- Rpo Code Definitions (Rpo 2F1-44I).
- Rpo Code Definitions (Rpo 44L-5J9).
- Rpo Code Definitions (Rpo 5K0-6FF).
- Rpo Code Definitions (Rpo 6FG-76A).
- Rpo Code Definitions (Rpo 76D-7XD).
- Rpo Code Definitions (Rpo 7XF-8M0).
- Rpo Code Definitions (Rpo 8M1-9C0).
- Rpo Code Definitions (Rpo 9C1-A0F).
- Rpo Code Definitions (Rpo A0G-AR4).
- Rpo Code Definitions (Rpo AR5-BCP).
- Rpo Code Definitions (Rpo BCQ-C12).
- Rpo Code Definitions (Rpo C13-CUR).
- Rpo Code Definitions (Rpo Cut-Dir).
- Rpo Code Definitions (Rpo DR7-EHE).
- Rpo Code Definitions (Rpo EHF-F5P).
- Rpo Code Definitions (Rpo F5Q-G1V).
- Rpo Code Definitions (Rpo G1W-HFN).
- Rpo Code Definitions (Rpo Hfo-Jrg).
- Rpo Code Definitions (Rpo Jrh-Kly).
- Rpo Code Definitions (Rpo Klz-Lqx).
- Rpo Code Definitions (Rpo LQY-MW9).
- Rpo Code Definitions (Rpo Mwe-Odk).
- Rpo Code Definitions (Rpo Odl-Ora).
- Rpo Code Definitions (Rpo Orb-Pde).
- Rpo Code Definitions (Rpo PDF-QH6).
- Rpo Code Definitions (Rpo QH7-R8D).
- Rpo Code Definitions (Rpo R8E-T07).
- Rpo Code Definitions (Rpo T08-TJ0).
- Rpo Code Definitions (Rpo TJ1-U10).
- Rpo Code Definitions (Rpo U11-US9).
- Rpo Code Definitions (Rpo USB-VG9).
- Rpo Code Definitions (Rpo VGA-W5Y).
- Rpo Code Definitions (Rpo W5Z-XE3).
- Rpo Code Definitions (Rpo XE4-Y9Z).
- Rpo Code Definitions (Rpo YA2-ZD9).
- Rpo Code Definitions (Rpo Zde-Zzz).