Removal Procedure
- Turn the steering wheel so that the front wheels are pointing straight ahead.
- Turn the ignition switch to the lock position and remove the key.
- Lock the steering column through the access hole in the lower steering column trim cover using the J 42640 .
- Remove the air outlet duct. Refer to «Air Outlet Duct Replacement - Floor, LH»(ref-200405-S25340188492005102000000) in Heating, Ventilation, and Air Conditioning.
- Disconnect the upper intermediate shaft boot from the lower intermediate shaft boot to gain access to the upper intermediate shaft to lower intermediate pinch bolt.
- Remove the upper intermediate shaft to lower intermediate shaft pinch bolt.
- Disconnect the upper intermediate shaft from the lower intermediate shaft.
- Remove the upper intermediate shaft to steering column pinch bolt.
- Disconnect the upper intermediate shaft from the steering column.
- Remove the upper intermediate shaft from the vehicle.
Installation Procedure
- Install the upper intermediate shaft to the vehicle.
- Connect the upper intermediate shaft to the steering column.
- Install the upper intermediate shaft to the steering column pinch bolt and nut. Tighten: Tighten the upper intermediate shaft to the steering column pinch bolt nut to 50 N.m (37 lb ft).
- Connect the upper intermediate shaft to the lower intermediate shaft.
- Install the upper intermediate shaft to the lower intermediate shaft pinch bolt. Tighten: Tighten the upper intermediate shaft to the lower intermediate shaft pinch bolt to 50 N.m (37 lb ft).
- Connect the upper intermediate shaft boot to the lower intermediate shaft boot.
- Install the air outlet duct. Refer to «Air Outlet Duct Replacement - Floor, LH»(ref-200405-S25340188492005102000000) in Heating, Ventilation, and Air Conditioning.
- Unlock the steering column by removing J 42640 from the steering column lower trim cover access hole.
- Turn the steering wheel so that the front wheels are pointing straight ahead.
- Turn the ignition switch to the lock position and remove the key.
- Lock the steering column through the access hole in the lower steering column trim cover using J 42640 .
- Disconnect the upper intermediate shaft boot from the lower intermediate shaft boot to gain access to the upper intermediate shaft to lower intermediate pinch bolt.
- Remove the lower intermediate shaft to upper intermediate shaft pinch bolt.
- Disconnect the lower intermediate shaft from the upper intermediate shaft.
- Disconnect the lower intermediate shaft boot from the power steering gear and remove intermediate shaft boot from the vehicle.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-200385-S41061932852005102000000) in General Information.
- Remove the lower intermediate shaft to the power steering gear input shaft pinch bolt.
- Disconnect the lower intermediate shaft from the power steering gear.
- Remove the lower intermediate shaft from the vehicle.
- Install the lower intermediate shaft to the vehicle.
- Connect the lower intermediate shaft to the power steering gear.
- Install the lower intermediate shaft to the power steering gear input shaft pinch bolt. Tighten: Tighten the lower intermediate shaft to the power steering gear input shaft pinch bolt to 40 N.m (29 lb ft).
- Lower the vehicle.
- Install the lower intermediate shaft boot and connect the lower intermediate shaft boot to the power steering gear.
- Connect the lower intermediate shaft to the upper intermediate shaft.
- Install the lower intermediate shaft to the upper intermediate shaft pinch bolt. Tighten: Tighten the lower intermediate shaft to the upper intermediate shaft pinch bolt to 50 N.m (37 lb ft).
- Connect the upper intermediate shaft boot to the lower intermediate shaft boot.
- Unlock the steering column by removing J 42640 from the steering column lower trim cover access hole.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the steering wheel. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
- Remove the tilt lever. Refer to «Tilt Lever Replacement»(ref-200360-S09840205332005102000000) .
- Disengage the closeout trim cover (2) from the upper trim cover (1) in the following order: Stand in front of the column from the drivers point of view. On the left side, gently pull downwards on the left side of the closeout trim cover to loosen 1 snap. Do NOT fully remove the closeout trim cover. On the right side, gently pull downwards on the right side of the closeout trim cover to loosen 1 snap. Do NOT fully remove the closeout trim cover. Starting from the left side of the trim covers, gently roll the closeout trim cover to the right to disengage the remaining 4 snaps.
- If necessary, remove the 2 pan head tapping screws (2) from the lower trim cover (1). Remove the lower trim cover (1).
- If no screws are present in the lower trim cover, proceed to the next step.
- Gently unsnap the lower trim cover from the upper trim cover.
- If necessary, remove 1 TORX® head screw (3) from the upper trim cover (1) and the closeout trim cover (2) for removal.
- If no screw is present, remove the upper trim cover (1) with the closeout trim cover (2).
- Install the upper trim cover (1) with the closeout trim cover (2) and secure by using 1 TORX® head screw (3). Tighten: Tighten the screw to 1 N.m (9 lb in).
- Install the lower trim cover (1).
- Connect the lower trim cover (1) to the closeout trim cover.
- Install 2 pan head tapping screws (2). Tighten: Tighten the screws to 3.5 N.m (31 lb in).
- Install the upper and lower trim covers onto the steering column.
- Gently snap the upper and lower trim covers together.
- Install the closeout trim cover (2) onto the upper trim cover (1).
- Install the tilt lever. Refer to «Tilt Lever Replacement»(ref-200360-S09840205332005102000000) .
- Install the steering wheel. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnect/Connect Procedure»(ref-200375-S07741338702005102000000) in Engine Electrical.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the hush and knee bolster. Refer to «Knee Bolster Replacement»(ref-200362-S09507907382005102000000) in Instrument Panel, Gages, and Console.
- Remove the steering column trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- With the key installed, turn the key to the RUN position.
- Install an Allen wrench into the hole on top of the lock cylinder housing. Push down on the Allen wrench to release the tab on the lock cylinder inside the lock cylinder housing.
- Slide the lock cylinder out of the lock cylinder housing.
- Disconnect the passlock and key buzzer from the lock cylinder housing.
- Insert J 42759 into the lock cylinder housing to release the tabs on the ignition switch. See «Special Tools»(ref-200360-S26902144332005102000000) .
- Pull the ignition switch out of the lock cylinder housing.
- Disconnect the connector from the ignition switch.
- Verify the alignment of the gear (1) in the ignition switch (2). If gear (1) is not in position shown, turn gear in ignition switch (2) until you reach the correct position.
- Use a screwdriver to rotate the lock cylinder housing gear counterclockwise until it hits a stop.
- Connect the connector to the ignition switch.
- Insert the ignition switch into the lock cylinder housing. The tabs (2) on the ignition switch MUST be seated inside the lock cylinder housing (1) for proper installation.
- Use a screwdriver to rotate the lock cylinder housing gear clockwise to the START position - allowing it to spring return into the RUN position.
- Align the lock cylinder and install the lock cylinder into the lock cylinder housing.
- Connect the passlock and key buzzer into the lock housing.
- Install the steering column trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Install the hush and knee bolster. Refer to «Knee Bolster Replacement»(ref-200362-S09507907382005102000000) in Instrument Panel, Gages, and Console.
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnect/Connect Procedure»(ref-200375-S07741338702005102000000) in Engine Electrical.
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnect/Connect Procedure»(ref-200375-S07741338702005102000000) in Engine Electrical.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Lower the hush and knee bolster. Refer to «Knee Bolster Replacement»(ref-200362-S09507907382005102000000) in Instrument Panel, Gauges, and Console.
- Remove the steering column trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- With the key installed, turn the key to the RUN position.
- Install an Allen wrench into the hole on top of the lock cylinder housing. Push down on the Allen wrench to release the tab on the lock cylinder inside the lock cylinder housing.
- Slide the lock cylinder out of the lock cylinder housing.
- Install the key into the lock cylinder.
- Use a screwdriver to rotate the lock cylinder housing gear clockwise to the start position - allowing it to spring return into the RUN position.
- Align the lock cylinder and install into the lock cylinder housing.
- Install the steering column trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Install the hush and knee bolster. Refer to «Knee Bolster Replacement»(ref-200362-S09507907382005102000000) in Instrument Panel, Gauges, and Console.
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnect/Connect Procedure»(ref-200375-S07741338702005102000000) in Engine Electrical.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the ignition switch. Refer to «Ignition Switch Replacement»(ref-200360-S41175545632005102000000) .
- Remove the turn signal cancel cam. Refer to «Steering Column Tilt Head Housing Replacement»(ref-200360-S27737210362005102000000) .
- Remove the park lock cable from the lock cylinder housing.
- Remove 3 TORX® screws.
- Remove the lock cylinder housing from the steering column.
- Install 3 TORX® screws into the lock cylinder housing. Tighten: Tighten the TORX® screws to 7 N.m (62 lb in).
- Install the turn signal cancel cam. Refer to «Steering Column Tilt Head Housing Replacement»(ref-200360-S27737210362005102000000) .
- Install the park lock cable into the lock cylinder housing.
- Install the ignition switch. Refer to «Ignition Switch Replacement»(ref-200360-S41175545632005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the steering wheel from the column. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
- Remove the ignition lock cylinder case assembly. Refer to «Ignition Lock Cylinder Case Replacement»(ref-200360-S33809292582005102000000) .
- Remove the turn signal and multifunction switch assembly. Refer to «Multifunction, Turn Signal Switch Replacement»(ref-200360-S25137209032005102000000) .
- Slide the turn signal switch housing off of the steering column shaft assembly.
- Slide the turn signal switch housing onto the steering column shaft assembly.
- Install the turn signal and multifunction switch assembly. Refer to «Multifunction, Turn Signal Switch Replacement»(ref-200360-S25137209032005102000000) .
- Install the ignition lock cylinder case. Refer to «Ignition Lock Cylinder Case Replacement»(ref-200360-S33809292582005102000000) .
- Install the steering wheel onto the column. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
Turn Signal Cancel Cam and Steering Shaft Upper Bearing Spring Replacement
Tools Required
- J 23653-SIR Steering Column Lock Plate Compressor
- J 42137 Steering Column Lock Plate Compressor Adapter. See «Special Tools»(ref-200360-S26902144332005102000000) .
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the SIR coil. Refer to «Inflatable Restraint Steering Wheel Module Coil Replacement»(ref-200374-S34967777622005102000000) in SIR.
- Remove and discard the bearing retainer using J 23653-SIR and J 42137 . See «Special Tools»(ref-200360-S26902144332005102000000) .
- Remove J 23653-SIR and J 42137 from the steering shaft. See «Special Tools»(ref-200360-S26902144332005102000000) .
- Remove the shaft lock (2) or the cam orientation plate (1).
- Remove the turn signal cancel cam assembly (3).
- Remove the upper bearing spring (4).
- Remove the upper bearing inner race seat (5).
- Remove the inner race (6).
- Install the inner race (6).
- Install the upper bearing inner race seat (5).
- Install the upper bearing spring (4).
- If replacing the turn signal cancel cam (3), lubricate the new turn signal cancel cam with GM P/N 12377900 (Canadian P/N 10953529). Install the turn signal cancel cam assembly (3).
- Install the shaft lock (2) or the cam orientation plate (1).
- Install the new bearing retainer using J 23653-SIR and J 42137 . See «Special Tools»(ref-200360-S26902144332005102000000) .
- Remove J 23653-SIR and J 42137 from the steering shaft. See «Special Tools»(ref-200360-S26902144332005102000000) .
- Install the SIR coil. Refer to «Inflatable Restraint Steering Wheel Module Coil Replacement»(ref-200374-S34967777622005102000000) in SIR.
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Tilt the column to the CENTER position.
- Disconnect the connectors from the turn signal and multifunction switch assembly.
- Remove the turn signal and multifunction switch assembly.
- Remove 2 pan head tapping screws from the turn signal and multifunction switch assembly.
- Install the turn signal and multifunction switch assembly.
- Secure by using 2 pan head tapping screws. Tighten: Tighten the screw on the top of the column to 3 N.m (27 lb in). Tighten the screw on the side to 7 N.m (62 lb in).
- Connect the connectors to the turn signal and multifunction switch assembly.
- Install the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
Scheme 4
Pull the tilt steering column lever (1) out from the steering column (2).
Align the tilt steering column lever (1) and push the lever into the steering column (2).
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the Inflatable Restraint Steering Wheel module. Refer to «Inflatable Restraint Steering Wheel Module Replacement»(ref-200374-S20126756292005102000000) in SIR.
- Remove the horn plunger from the steering column by pressing inward to the stop and by rotating the plunger 90 degrees.
- Disconnect the screws (1,4) from the steering wheel (3).
- Remove the horn switch (2) from the steering wheel (3).
- Install the horn switch (2) to the steering wheel (3).
- Connect the screws (1,4) that secure the contact plate to the steering wheel (3). Tighten: Tighten the screws to 5.5 N.m (49 lb in).
- Install the horn plunger to the steering column.
- Install the inflator module. Refer to «Inflatable Restraint Steering Wheel Module Replacement»(ref-200374-S20126756292005102000000) in SIR.
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the steering wheel. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
- Remove the shroud retaining screws from the back of the steering wheel.
- Remove the shroud from the steering wheel.
- Position a blunt ended tool into the wire harness cavity (1) and apply moderate pressure in order to partially remove the steering wheel control switch from the steering wheel.
- Disconnect the steering wheel control switch electrical connector.
- Remove the steering wheel control switch from the steering wheel.
- Position the steering wheel control switch to the steering wheel.
- Connect the electrical connector to the steering wheel control switch.
- Install the steering wheel control switch into the steering wheel, ensuring the retaining tabs are fully seated.
- Install the shroud to the steering wheel.
- Install the shroud retaining screws to the steering wheel. Tighten: Tighten the screws to 2 N.m (18 lb in).
- Install the steering wheel. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
Steering Wheel Replacement
Tools Required
- J 1859-A Steering Wheel Puller. See «Special Tools»(ref-200360-S26902144332005102000000) .
- J-36541-A Steering Wheel Puller Adapter. See «Special Tools»(ref-200360-S26902144332005102000000) .
- J 42578 Steering Wheel Puller Legs. See «Special Tools»(ref-200360-S26902144332005102000000) .
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the inflator module. Refer to «Inflatable Restraint Steering Wheel Module Replacement»(ref-200374-S20126756292005102000000) in SIR.
- Remove the horn plunger from the steering column by pressing inward to the stop and rotating horn plunger 90 degrees.
- Disconnect the steering wheel electrical connector.
- Remove the retaining nut which secures the steering wheel to the steering wheel shaft.
- Install J 1859-A with J-36541-A or J 42578 to the steering wheel. See «Special Tools»(ref-200360-S26902144332005102000000) .
- Remove the steering wheel using J 1859-A with J-36541-A or J 42578 . See «Special Tools»(ref-200360-S26902144332005102000000) .
- Install the steering wheel to the steering wheel shaft.
- Install the retaining nut that secures the steering wheel to the steering wheel shaft. Tighten: Tighten the retaining nut to 41 N.m (30 lb ft).
- Connect the steering wheel electrical connector.
- Install the horn plunger to the steering column.
- Install the inflator module. Refer to «Inflatable Restraint Steering Wheel Module Replacement»(ref-200374-S20126756292005102000000) in SIR.
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Remove the connector (2) from the lock (1).
- Pry the electric park lock (2) off of the ignition lock cylinder case assembly (1).
- Snap the electric park lock (2) onto the ignition lock cylinder case assembly (1).
- Reconnect the connector (2) to the electric park lock (1).
- Install the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Install the tilt lever onto the steering column tilt head assembly.
- Use the tilt lever to tilt the column to the UP position.
- Remove the tilt spring (1) from the steering column support assembly (2) and from the steering column tilt head assembly (3) by using the following procedure: Pry up the tilt spring (1) until a bulge occurs and most of the tilt spring tension is removed. Secure the tilt spring (1) with locking pliers. Continue prying up the tilt spring (1) until the tilt spring disengages from the post on the steering column support assembly (2) and from the steering column tilt head assembly (3).
- Remove the spring guide (1) from the tilt spring (2).
- Use the tilt lever to tilt the column to the UP position.
- Install the spring guide into the tilt spring.
- Install the tilt spring (1) onto the steering column support assembly (2) and onto the steering column tilt head assembly by using the following procedure: Install the tilt spring (1) onto the steering column tilt head assembly. Install the tilt spring (1) onto the post on the steering column support assembly (2).
- Install the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the steering column from the vehicle. Refer to «Steering Column Replacement»(ref-200360-S32780745292005102000000) .
- Remove the ignition lock cylinder case assembly. Refer to «Ignition Lock Cylinder Case Replacement»(ref-200360-S33809292582005102000000) .
- Remove the turn signal and multifunction switch assembly. Refer to «Multifunction, Turn Signal Switch Replacement»(ref-200360-S25137209032005102000000) .
- Remove the turn signal switch housing. Refer to «Multifunction Turn Signal Switch Housing Replacement»(ref-200360-S11424734312005102000000) .
- Remove the tilt spring. Refer to «Tilt Spring Replacement»(ref-200360-S09894349852005102000000) .
- Remove the 2 pivot pins (3) from the steering column tilt head assembly (1) using J 21854-01 .
- Install the tilt lever into the steering column tilt head assembly (1).
- Pull back on the tilt lever and at the same time pull the steering column tilt head assembly (1) down and away from the steering column.
- Remove the steering column tilt head assembly (1) with the steering shaft assembly (3) from the steering column jacket assembly (2).
- Remove the tilt lever.
- Remove the steering shaft (1) from the steering column tilt head assembly.
- Install the steering shaft (1) into the steering column tilt head assembly.
- Install the steering shaft (3) into the steering column tilt head assembly (1).
- Install the tilt head assembly (1) and the steering shaft (3) into the steering column jacket assembly (2).
- Align the steering column tilt head assembly with the pivot pin holes on the steering column jacket assembly.
- Lubricate the pivot pins with GM P/N 12346293 (Canadian P/N 992723). Install the 2 pivot pins into the steering column support assembly.
- Stake the pins in 3 places.
- Install the tilt spring assembly only. Refer to «Tilt Spring Replacement»(ref-200360-S09894349852005102000000) .
- Install the turn signal switch housing only. Refer to «Multifunction Turn Signal Switch Housing Replacement»(ref-200360-S11424734312005102000000) .
- Install the turn signal and multifunction switch assembly only. Refer to «Multifunction, Turn Signal Switch Replacement»(ref-200360-S25137209032005102000000) .
- Install the ignition lock cylinder case assembly. Refer to «Ignition Lock Cylinder Case Replacement»(ref-200360-S33809292582005102000000) .
- Install the steering column to the vehicle. Refer to «Steering Column Replacement»(ref-200360-S32780745292005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Lock the steering column through the access hole in the lower steering column trim cover using J 42640 .
- Remove the steering wheel. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
- Remove the knee bolster. Refer to «Knee Bolster Replacement»(ref-200362-S09507907382005102000000) in Instrument Panel, Gages and Console.
- Disconnect the steering column electrical connector.
- Disconnect the body wiring harness connector from the steering column lower bracket.
- Remove the retaining screw (2) from the left HVAC floor duct (1).
- Disconnect the left HVAC floor duct temperature sensor and remove the left HVAC floor duct.
- Remove the intermediate shaft bolt from the steering column.
- Remove the steering column mounting nuts.
- Remove the steering column from the vehicle.
- Install the steering column to the vehicle and connect the column to the intermediate shaft.
- Install the steering column mounting nuts. Tighten: Tighten the nuts to 27 N.m (20 lb ft).
- Install the intermediate shaft bolt to the steering column. Tighten: Tighten the bolt to 50 N.m (37 lb ft).
- Connect the left HVAC floor duct temperature sensor and install the left HVAC floor duct (1).
- Install the mounting screw (2) to the left HVAC floor duct. Tighten: Tighten the screw to 1.9 N.m (17 lb in).
- Connect the body wiring harness connector to the steering column lower bracket.
- Connect the steering column electrical connector to the vehicle wiring harness. Tighten: Tighten the screw to 6 N.m (53 lb ft).
- Install the knee bolster. Refer to «Knee Bolster Replacement»(ref-200362-S09507907382005102000000) in Instrument Panel, Gages and Console.
- Install the steering wheel. Refer to «Steering Wheel Replacement»(ref-200360-S03425410112005102000000) .
- Unlock the steering column by removing J 42640 from the lower trim cover access hole.
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Turn the steering wheel so that the front wheels are pointing straight ahead.
- Turn the ignition switch to the lock position and remove the key.
- Lock the steering column through the access hole in the lower steering column trim cover using J 42640 .
- Disconnect the upper intermediate shaft boot from the lower intermediate shaft boot to gain access to the upper intermediate shaft to lower intermediate pinch bolt.
- Remove the lower intermediate shaft to upper intermediate shaft pinch bolt.
- Disconnect the lower intermediate shaft from the upper intermediate shaft.
- Remove the steering column seal by rolling lip of seal from inside vehicle pushing it down the upper intermediate shaft.
- Install steering column seal by rolling seal lip to inside vehicle.
- Connect the lower intermediate shaft to the upper intermediate shaft.
- Install the lower intermediate shaft to the upper intermediate shaft pinch bolt. Tighten: Tighten the lower intermediate shaft to the upper intermediate shaft pinch bolt to 50 N.m (37 lb ft).
- Connect the upper intermediate shaft boot to the lower intermediate shaft boot.
- Unlock the steering column by removing J 42640 from the steering column lower trim cover access hole.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the steering column from the vehicle. Refer to «Steering Column Replacement»(ref-200360-S32780745292005102000000) .
- Inspect the steering column for accident damage. Refer to «Steering Column Accident Damage Inspection»(ref-200360-S35444811482005102000000) .
- Remove the steering column tilt head. Refer to «Steering Column Tilt Head Housing Replacement»(ref-200360-S27737210362005102000000) .
- Remove the jacket (2).
- Install the jacket (2).
- Install the steering column tilt head (1). Refer to «Steering Column Tilt Head Housing Replacement»(ref-200360-S27737210362005102000000) .
- Install the steering column to the vehicle. Refer to «Steering Column Replacement»(ref-200360-S32780745292005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the steering column tilt head. Refer to «Steering Column Tilt Head Housing Replacement»(ref-200360-S27737210362005102000000) .
- Remove the steering shaft (1) from the steering column tilt head assembly.
- Inspect the steering column for accident damage. Refer to «Steering Column Accident Damage Inspection»(ref-200360-S35444811482005102000000) .
- Install the steering shaft (1) into the steering column tilt head assembly.
- Install the steering column tilt head. Refer to «Steering Column Tilt Head Housing Replacement»(ref-200360-S27737210362005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Disable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.
- Remove the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Remove the wire harness strap.
- Remove the steering wheel theft deterrent lock. Refer to «Steering Wheel Theft Deterrent Lock Replacement»(ref-200360-S28163446642005102000000) .
- Rotate the key alarm connector (1) 90 degrees.
- Gently pull the key alarm connector (1) out of the ignition lock cylinder case assembly (2).
- Disconnect the connector from the ignition switch assembly.
- Remove the wires encased in the ignition switch clip, which is located on the side of the ignition switch.
- Disconnect all connectors attached to the wire harness assembly.
- If the steering wheel has steering wheel controls, install the SIR coil. Refer to «Inflatable Restraint Steering Wheel Module Coil Replacement»(ref-200374-S34967777622005102000000) in SIR.
- Connect all of the connectors from the new wire harness assembly.
- Push the key alarm connector (1) into the ignition lock cylinder case assembly (2).
- Rotate the key alarm connector (1) 90 degrees so that the key alarm connector (1) locks into place.
- Install the steering wheel theft deterrent lock. Refer to «Steering Wheel Theft Deterrent Lock Replacement»(ref-200360-S28163446642005102000000) .
- Install the wires back into the ignition switch clip, located on the side of the ignition switch.
- Install the wire harness strap.
- Install the upper and lower trim covers. Refer to «Steering Column Trim Covers Replacement»(ref-200360-S34824685382005102000000) .
- Enable the SIR system. Refer to «SIR Disabling and Enabling Zone 3»(ref-200374-S09414435732005102000000) in SIR.