Contents Section: Automatic HVAC System All sections

Heating, Ventilation and Air Conditioning: Other GMC Acadia I рестайлинг

Automatic HVAC System ~2512 words

Fluorescent Leak Detector

Fluorescent dye will assist in locating any leaks in the A/C system.

  1. Condensation on the evaporator core or the refrigerant lines may wash the PAG oil and fluorescent dye away from the actual leak. Condensation may also carry dye through the HVAC module drain. NOTE: PAG oil is water soluble.
  2. Leaks in the A/C system will be indicated in a light green or yellow color when using the leak detection lamp. Use the leak detection lamp in the following areas: All fittings or connections that use seal washers or O-rings All of the A/C components The A/C compressor shaft seal The A/C hoses and pressure switches The HVAC module drain tube, if the evaporator core is suspected of leaking The service port sealing caps The sealing cap is the primary seal for the service ports.
  3. Follow the instructions supplied with the J 42220 universal 12V leak detection lamp.
  4. To prevent false diagnosis in the future, thoroughly clean the residual dye from any area where leaks were found. Use a rag and the approved J 43872 fluorescent dye cleaner.

Fluorescent Dye Injection

  1. Not all of the fluorescent dyes are compatible with PAG oil. Some types of dye decrease the oil viscosity or may chemically react with the oil. NOTE: Use only fluorescent dye approved by General Motors. J 41447 R-134A A/C tracer dye-box of 24 can be poured directly into a removed A/C component. J 46297-12 replacement dye cartridges is injected into the low side port using J 46297 A/C dye injector kit.
  2. R-134A leak detection dye requires time to work. Depending upon the leak rate, a leak may not become visible for between 15 minutes and 7 days.
  3. To prevent false diagnosis, thoroughly clean any residual dye from the service port with a rag and the approved J 43872 fluorescent dye cleaner. NOTE: Do NOT overcharge the A/C system with dye. Use only one 7.39 ml (0.25 oz) charge.

Halogen Leak Detector

WARNINGDo not operate the detector in a combustible atmosphere since its sensor operates at high temperatures or personal injury and/or damage to the equipment may result.

Ensure that the vehicle has at least 0.45 kg (1 lb) of refrigerant in the A/C refrigeration system in order to perform a leak test. Refer to Refrigerant Recovery and Recharging for recharging the A/C system.

Note. Halogen leak detectors are sensitive to the following items: Windshield washing solutions Many solvents and cleaners Some adhesives used in the vehicle

Clean and dry all surfaces in order to prevent a false warning. Liquids will damage the detector.

Note. Follow a continuous path in order to ensure that you will not miss any possible leaks. Test all areas of the system for leaks.

Follow the instructions supplied with the J 39400-A halogen leak detector.

Defrosting Insufficient

StepActionYesNo
DEFINITION: Time required to defrost the windshield is longer than normal.
1Were you sent here from Symptoms or another diagnostic table?Go to Step 2Go to Symptoms - HVAC Systems - Manual or Go to Symptoms - HVAC Systems - Automatic
2Start the engine. Select the DEFROST mode. Select the maximum blower speed. Does sufficient air flow from the defroster outlets?Go to Step 3Go to Step 10
3Measure the engine operating temperature. Does engine reach a normal operating temperature?Go to Step 4Go to Step 8
4Select the minimum blower speed. Select the maximum temperature setting. Feel the temperature of the inlet and outlet hoses at the heater core. WARNING: Refer to Moving Parts and Hot Surfaces Warning . Does the inlet hose feel warmer than the outlet hose?Go to Step 11Go to Step 5
5Test the operation of the A/C compressor clutch. Does the A/C compressor clutch engage?Go to Step 7Go to Step 6
6Repair the A/C compressor clutch. Refer to Air Conditioning Compressor Malfunction . Is the repair complete?Go to Step 14
7Perform the A/C system performance test. Refer to Air Conditioning (A/C) System Performance Test . Is the A/C system operating within the specifications?Go to Step 9Go to Step 12
8Repair the low engine temperature concern. Refer to Engine Fails To Reach Normal Operating Temperature . Is the repair complete?Go to Step 14
9Inspect for correct operation of the recirculation door. Is the recirculation door operating correctly?Go to Step 14Go to Step 13
10Repair the air delivery concern. Check for obstructions in the ducts. Is the repair complete?Go to Step 14
11Repair the heating concern. Refer to Heating Performance Diagnostic . Is the repair complete?Go to Step 14
12Repair the A/C performance concern. Refer to Symptoms - HVAC Systems - Manual , for the manual systems or Symptoms - HVAC Systems - Automatic for the automatic systems. Is the repair complete?Go to Step 14
13Repair the recirculation door concern. Check the cabin air filter and duct for an obstruction. Is the repair complete?Go to Step 14
14Operate the system in order to verify the repair. Did you find and correct the problem?System OKGo to Step 2
WARNING
Refer to Moving Parts and Hot Surfaces Warning .

Defrosting Insufficient

Eliminating Air Conditioning Odor

Odors may be emitted from the air conditioning system primarily at start up in hot, humid climates. The following conditions may cause the odor

  1. Debris is present in the HVAC module.
  2. Microbial growth on the evaporator core

When the blower motor fan is turned on, the microbial growth may release an unpleasant musty odor into the passenger compartment. To remove odors of this type, the microbial growth must be eliminated. Perform the following procedure

Deodorize the evaporator core using Deodorizing Aerosol Kit.

Perform the following steps in order to deodorize the A/C system

  1. Ensure that the plenum that draws outside air into the HVAC module is clear of debris.
  2. Disable the A/C compressor clutch operation by disconnecting the clutch coil electrical connector.
  3. Dry the evaporator core by performing the following steps: Start the engine. Select the maximum temperature setting. Select the recirculation mode. Run the blower motor on high for 10 minutes.
  4. Locate an area in the air conditioning duct between the blower motor and the evaporator core downstream of the blower motor.
  5. Drill a 3.175 mm (0.125 in) hole where the hole will not interfere with or damage the following components: The blower motor The evaporator core Any other operating part the of system
  6. Wear safety goggles and latex gloves in order to perform the following actions: Select the maximum blower speed. Insert the deodorizer extension tube into the hole to the mark on the extension tube. Use short spray bursts and vary the direction of spray for a 2-3 minute period of time.
  7. Shut the engine OFF. Allow the vehicle to sit for 3-5 minutes.
  8. Seal the 3.175 mm (0.125 in) hole with body sealer or RTV gasket compound.
  9. Start the engine.
  10. Operate the blower motor on high for 15-20 minutes to dry.
  11. Reconnect the A/C compressor clutch coil electrical connector.
  12. Verify proper clutch operation.

Refrigerant Recovery and Recharging

Special Tools

  1. J 43600 ACR 2000 Air Conditioning Service Center
  2. J 45037 A/C Oil Injector

For equivalent regional tools, refer to Special Tools .

WARNINGTo prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A/C System, use service equipment designed for recovery that is certified to meet the requirements of the appropriate SAE Standards. If an accidental system discharge occurs, ventilate the work area before continuing service. Additional health and safety information may be obtained from the refrigerant, refrigerant recovery and lubricant manufacturers.
WARNINGFor personal protection, goggles and lint-free gloves should be worn and a clean cloth wrapped around fittings, valves and connections when doing work that includes opening the refrigerant system. If refrigerant comes in contact with any part of the body severe frostbite and personal injury can result. The exposed area should be flushed immediately with cold water and prompt medical help should be obtained.
CAUTIONYou must replace the desiccant if the A/C refrigerant system has been open to atmosphere for more than four hours or if the A/C refrigerant oil has been contaminated. Failure to replace the desiccant will result in damage to the A/C refrigerant system.
CAUTIONR-134a is the only approved refrigerant for use in this vehicle. The use of any other refrigerant may result in poor system performance or component failure.
CAUTIONTo avoid system damage use only R-134a dedicated tools when servicing the A/C system.
CAUTIONUse only Polyalkylene Glycol Synthetic Refrigerant Oil (PAG) for internal circulation through the R-134a A/C system and only 525 viscosity mineral oil on fitting threads and O-rings. If lubricants other than those specified are used, compressor failure and/or fitting seizure may result.
CAUTIONR-12 refrigerant and R-134a refrigerant must never be mixed, even in the smallest of amounts, as they are incompatible with each other. If the refrigerants are mixed, compressor failure is likely to occur. Refer to the manufacturer instructions included with the service equipment before servicing.

The J 43600 ACR 2000 air conditioning service center is a complete air conditioning service center for R-134a. The ACR 2000 recovers, recycles, evacuates and recharges A/C refrigerant quickly, accurately and automatically. The unit has a display screen that contains the function controls and displays prompts that will lead the technician through the recover, recycle, evacuate and recharge operations. R-134a is recovered into and charged out of an internal storage vessel. The ACR 2000 automatically replenishes this vessel from an external source tank in order to maintain a constant 5.45-6.82 kg (12-15 lbs) of A/C refrigerant.

The ACR 2000 has a built in A/C refrigerant identifier that will test for contamination, prior to recovery and will notify the technician if there are foreign gases present in the A/C system. If foreign gases are present, the ACR 2000 will not recover the refrigerant from the A/C system.

The ACR 2000 also features automatic air purge, single pass recycling and an automatic oil drain.

Refer to the J 43600 ACR 2000 air conditioning service center ACR 2000 manual for operation and setup instruction. Always recharge the A/C System with the proper amount of R-134a. Refer to Refrigerant System Specifications for the correct amount.

A/C Refrigerant System Oil Charge Replenishing

If oil was removed from the A/C system during the recovery process or due to component replacement, the oil must be replenished. Oil can be injected into a charged system using J 45037 A/C oil injector. For the proper quantities of oil to add to the A/C refrigerant system, refer to Refrigerant System Specifications .

Minimum Tube Length Required Table

IMPORTANTWhen you section the rear A/C or heater lines, ensure that the correct minimum length remains in the straight part of the line on both sides of the splice.

Follow the Straight Line Repair procedure in order to repair line damage in a straight section of line.

Follow the Line Sectioning Repair procedure in order to repair any damage in a bend area. Do not repair the rear A/C or heater lines in a bend area, replace the lines. Maintaining the original line shape will prevent vibrations and rub-through.

Tube SizeDim A Standard InstallationDim A Jaw Reversed Installation
8 mm (5/16 in)29 mm (1 1/8 in) MIN19-29 mm (3/4-1 1/8 in)
10 mm (3/8 in)29 mm (1 1/8 in) MIN19-29 mm (3/4-1 1/8 in)
13 mm (1/2 in)29 mm (1 1/8 in) MIN19-29 mm (3/4-1 1/8 in)
16 mm (5/8 in)32 mm (1 1/4 in) MIN23-32 mm (7/8-1 1/4 in)
19 mm (3/4 in)34 mm (1 5/16 in) MIN23-34 mm (7/8-1 5/16 in)

Straight Line Repair

  1. Recover the refrigerant, if repairing the A/C lines. Refer to «Refrigerant Recovery and Recharging»(ref-610057-S29818155892014042100000) .
  2. Drain the coolant, if repairing the heater lines. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-610069-S38071288072014042100000) , «Cooling System Draining and Filling (Vac N Fill)»(ref-610069-S10278530552014042100000) .
  3. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-610031-S32962375812014042100000) .
  4. Locate the area that requires repair.
  5. Obtain a length of replacement line to make the repair.
  6. Use a tubing cutter in order to cut and remove the section of damaged line.
  7. Use a tubing cutter in order to cut the replacement line to length. IMPORTANT: The length of the replacement line must be the same as the section being replaced.
  8. Use the cleaning pad from the J 41425 A/C line repair kit in order to clean any burrs or grease from the line ends. Be sure to clean at least 19 mm (0.75 in) from the line ends.
  9. Use the LOK prep sealant in order to prep the line ends.
  10. Apply one drop of the J 41425-3 sealing compound to the outside of each end of the line.
  11. Insert the line ends into the LOK fitting.
  12. Rotate the LOK fitting one complete turn in order to evenly distribute the sealing compound around the lines.
  13. Install the correct LOK fitting jaws into the J 41425-1 tool.
  14. Install the J 41425-1 tool over the LOK connectors. Verify that the LOK connector ends are positioned in the counter bores of the jaws.
  15. Tighten the forcing screw of the J 41425-1 tool. IMPORTANT: Hold the J 41425-1 tool body with a 3/8-inch breaker bar. When fully seated, the LOK connector collars will bottom out on the center shoulder of the LOK fitting.
  16. Loosen the forcing screw and remove the J 41425-1 tool from the repaired line.
  17. Repeat Steps 8 - 16 to repair the other end of the line.
  18. Verify that the LOK fittings are correctly installed.
  19. Lower the vehicle.
  20. Refill the coolant, if drained. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-610069-S38071288072014042100000) , «Cooling System Draining and Filling (Vac N Fill)»(ref-610069-S10278530552014042100000) .
  21. Evacuate and recharge the refrigerant, if repairing the A/C lines. Refer to «Refrigerant Recovery and Recharging»(ref-610057-S29818155892014042100000) .

Line Sectioning Repair

  1. Recover the refrigerant, if repairing the A/C lines. Refer to «Refrigerant Recovery and Recharging»(ref-610057-S29818155892014042100000) .
  2. Drain the coolant, if repairing the heater lines. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-610069-S38071288072014042100000) , «Cooling System Draining and Filling (Vac N Fill)»(ref-610069-S10278530552014042100000) .
  3. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-610031-S32962375812014042100000) .
  4. Obtain a new A/C or heater line for sectioning.
  5. Scribe a mark on the line that will be sectioned. IMPORTANT: Stagger the splices if repairing more than one line.
  6. Use a tubing cutter in order to cut the line or lines being replaced.
  7. Remove the section of line being replaced from the vehicle.
  8. Install the replacement line to the vehicle. IMPORTANT: The length of the replacement line must be the same as the line being replaced.
  9. Use a tubing cutter in order to cut the replacement line to length.
  10. Use the cleaning pad from the J 41425 A/C line repair kit in order to clean any burrs or grease. Be sure to clean at least 19 mm (0.75 in) from the A/C line.
  11. Use the LOK prep sealant in order to prep the A/C or heater line.
  12. Apply one drop of the J 41425-3 sealing compound to the outside of each line end.
  13. Insert the line ends into the LOK fitting.
  14. Rotate the LOK fitting one complete turn in order to evenly distribute the sealing compound around the lines.
  15. Install the correct LOK fitting jaws into the J 41425-1 tool.
  16. Install the J 41425-1 tool over the LOK connectors. Verify that the LOK connector ends are positioned in the counter bores of the jaws.
  17. Hold the tool body with a 3/8-inch breaker bar. Turn the forcing screw until both of the connector collars bottom on the center shoulder of the LOK fitting.
  18. Loosen the forcing screw. Remove the tool from the repaired line.
  19. Verify that the LOK fitting is correctly installed.
  20. Lower the vehicle.
  21. Refill the coolant, if drained. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-610069-S38071288072014042100000) , «Cooling System Draining and Filling (Vac N Fill)»(ref-610069-S10278530552014042100000) .
  22. Evacuate and recharge the refrigerant, if repairing the A/C lines. Refer to «Refrigerant Recovery and Recharging»(ref-610057-S29818155892014042100000) .

Engine Coolant

Engine coolant is the key element of the heating system. The engine thermostat controls the normal engine operating coolant temperature. The thermostat also creates a restriction for the cooling system that promotes a positive coolant flow and helps prevent cavitation. Coolant enters the heater core through the inlet heater hose, in a pressurized state. The heater core is located inside the HVAC module. The ambient air drawn through the HVAC module absorbs the heat of the coolant flowing through the heater core. The HVAC module distributes heated air to the passenger compartment for consistent passenger comfort. Opening or closing the HVAC module temperature door controls the amount of heat delivered to the passenger compartment. The coolant exits the heater core through the return heater hose and is recirculated back through the engine cooling system.

A/C Cycle

The auxiliary A/C system operates from the vehicles primary A/C system. The front or primary A/C system must be ON to allow the rear A/C system to function.

Refrigerant is the key element in an air conditioning system. R-134a is presently the only EPA approved refrigerant for automotive use. R-134a is an very low temperature gas that can transfer the undesirable heat and moisture from the passenger compartment to the outside air.

The A/C compressor is belt driven and operates when the magnetic clutch is engaged. The compressor builds pressure on the vapor refrigerant. Compressing the refrigerant also adds heat to the refrigerant. The refrigerant is discharged from the compressor, through the discharge hose and forced to flow to the condenser and then through the balance of the A/C system. The A/C system is mechanically protected with the use of a high pressure relief valve. If the high pressure switch were to fail or if the refrigerant system becomes restricted and refrigerant pressure continued to rise, the high pressure relief will pop open and release refrigerant from the system.

Compressed refrigerant enters the condenser in a high temperature, high pressure vapor state. As the refrigerant flows through the condenser, the heat of the refrigerant is transferred to the ambient air passing through the condenser. Cooling the refrigerant causes the refrigerant to condense and change from a vapor to a liquid state.

The condenser is located in front of the radiator for maximum heat transfer. The condenser is made of aluminum and aluminum cooling fins, which allows rapid heat transfer for the refrigerant. The semi-cooled liquid refrigerant exits the condenser and flows through the liquid line. The liquid line is split and the liquid refrigerant flows to both the front and rear thermal expansion valves.

There is a front and rear thermal expansion valve that is attached to the front and rear evaporators. The thermal expansion valve is the dividing point for the high and the low pressure sides of the A/C system. As the refrigerant passes through the thermal expansion valve, the pressure of the refrigerant is lowered. Due to the pressure differential of the liquid refrigerant, the refrigerant will begin to vaporize at the thermal expansion valve. The thermal expansion valve also meters the amount of liquid refrigerant that can flow into the evaporator.

Refrigerant exiting the thermal expansion valve flows into the evaporator core in a low pressure, liquid state. Ambient air is drawn through the HVAC module and passes through the evaporator core. Warm and moist air will cause the liquid refrigerant boil inside of the evaporator core. The boiling refrigerant absorbs heat from the ambient air and draws moisture onto the evaporator. The refrigerant exits the evaporator back through the thermal expansion valve and into the suction line and back to the compressor, in a vapor state completing the A/C cycle of heat removal. At the compressor, the refrigerant is compressed again and the cycle of heat removal is repeated.

The conditioned air is distributed through the HVAC module for passenger comfort. The heat and moisture removed from the passenger compartment will also change form or condense and is discharged from the HVAC module as water under the vehicle.