A/c Compressor Oil Checking: Other Geo Tracker I

REFRIGERANT OIL

Only NEW, moisture-free refrigerant oil should be used in the air conditioning system. This oil is highly refined and dehydrated so moisture content is less than 10 parts per million. The oil container must be tightly closed at all times when not in use, or moisture from the air will be absorbed into the refrigerant oil.

DISCHARGING SYSTEM

Discharge A/C system using approved refrigerant recovery/recycling equipment. Always follow recovery/recycling equipment manufacturer's instructions. After refrigerant recovery process is completed, the amount of compressor oil removed must be measured and the same amount added to A/C system.

DISCONNECTING LINES & FITTINGS

After system is discharged, carefully clean area around all fittings to be opened. Always use 2 wrenches when tightening or loosening fittings. Some refrigerant lines are connected with a coupling. Special tools may be required to disconnect lines. Cap or plug all openings as soon as lines are removed. DO NOT remove caps until connections of lines and fittings are completed.

CONNECTING LINES & FITTINGS

Note. All R-134a based systems use 1/2-16 ACME threaded fittings. Ensure all replacement parts match the connections of the system being worked on.

Always use a new gasket or "O" ring when connecting lines or fittings. Coat "O" ring with refrigerant oil and ensure it is not twisted during installation. Always use 2 wrenches to prevent damage to lines and fittings.

ROTARY VANE

1. Before checking and adjusting oil level, operate engine at 1200 RPM. Set controls at maximum cooling and high blower motor speed for 10 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Drain compressor oil through compressor discharge port and measure oil amount.
3. If amount drained is less than 3 ounces, conduct leak tests at system connections. Repair or replace faulty parts as necessary. Check purity of oil and adjust oil level as follows.
4. If amount drained is 3 ounces or more, oil level is okay. Fill with same amount drained, using new oil. If amount drained is less than 3 ounces, pour in 3 ounces of new refrigerant oil.

COMPONENT REFRIGERANT OIL CAPACITIES (ATSUGI ROTARY VANE)

6-CYLINDER

1. Before checking and adjusting oil level, operate compressor at engine idle speed, and set controls at maximum cooling and high blower motor speed for 20-30 minutes to return oil to compressor.
2. Stop engine and discharge refrigerant. See SERVICING PRECAUTIONS. Remove refrigerant oil level inspection plug on side of compressor. Oil should be at lower lip of threaded hole. If oil level is low, add new refrigerant oil as necessary. Replace inspection plug and tighten to 10-12 ft. lbs. (14-16 N.m).

Infiniti & Nissan

1. Before checking and adjusting oil level, operate engine at 1200 RPM. Set controls at maximum cooling and high blower motor speed for 10 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant. See SERVICING PRECAUTIONS. Measure the amount of oil drained/discharged into refrigerant recovery/recycling equipment.
3. Remove compressor from vehicle. Drain compressor oil from compressor drain plug and measure oil amount. Add this amount to amount drained in step 2), to obtain total amount drained.
4. Fill compressor with total amount drained, using new oil. If any major components of the system were also replaced, determine the amount of additional oil needed. See appropriate COMPONENT REFRIGERANT OIL CAPACITIES table for specified amount.

COMPONENT REFRIGERANT OIL CAPACITIES (CALSONIC V5)

COMPONENT REFRIGERANT OIL CAPACITIES (CALSONIC V6)

Subaru

1. Before checking and adjusting oil level, operate engine at 1000-1500 RPM. Set controls at maximum cooling and high blower motor speed for 20 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Drain compressor oil from compressor drain plug and measure oil amount.
3. Fill compressor with total amount drained, using new oil. If any major components of the system were also replaced, determine the amount of additional oil needed. See appropriate SUBARU COMPONENT REFRIGERANT OIL CAPACITIES table for specified amount.

SUBARU COMPONENT REFRIGERANT OIL CAPACITIES (LEGACY)

SUBARU COMPONENT REFRIGERANT OIL CAPACITIES (SVX)

1. Before checking and adjusting oil level, operate engine at 800-1000 RPM. Set controls at maximum cooling and high blower motor speed for 20 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Remove oil drain plug and measure amount of oil drained.
3. If amount drained is less than 3 ounces (1.7 ounces on Geo Storm), conduct leak tests at system connections. Repair or replace faulty parts as necessary.
4. If amount drained is more 3 ounces (1.7 ounces on Geo Storm), oil level is okay. Fill compressor with same amount drained, using new oil. If amount drained is less than 3 ounces (1.7 ounces on Geo Storm), pour in 3 (1.7) ounces of new refrigerant oil.
5. When replacing other A/C system components, add the following amount(s) of refrigerant oil. See COMPONENT REFRIGERANT OIL CAPACITIES (DIESEL KIKI ROTARY VANE) table.

COMPONENT REFRIGERANT OIL CAPACITIES (DIESEL KIKI ROTARY VANE)

5 & 6-CYLINDER

1. Before checking and adjusting oil level, operate engine at 800-1000 RPM. Set controls at maximum cooling and high blower motor speed for 20 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Remove oil drain plug and measure amount of oil drained.
3. If amount drained is less than 3 ounces, conduct leak tests at system connections. Repair or replace faulty parts as necessary.
4. If amount drained is more 3 ounces, oil level is okay. Fill compressor with same amount drained, using new oil.
5. When replacing other A/C system components, add the following amount(s) of refrigerant oil. See COMPONENT REFRIGERANT OIL CAPACITIES (DIESEL KIKI 5 & 6-CYLINDER) table.

COMPONENT REFRIGERANT OIL CAPACITIES (DIESEL KIKI 5 & 6-CYLINDER)

FX-15 10-CYLINDER

1. Slowly discharge system. See SERVICING PRECAUTIONS. Remove A/C compressor. Drain compressor oil from suction and discharge ports. Measure amount drained and discard oil.
2. If amount drained from removed (old) compressor is between 3 and 5 ounces, add drained amount of new refrigerant oil into the NEW compressor through suction port.
3. If amount drained is less than 3 ounces, add 3 ounces to the NEW compressor. If amount drained is more than 5 ounces, add 5 ounces. Use new "O" rings on refrigerant lines. Install A/C compressor. Evacuate and recharge system. Perform leak test.
4. When replacing other A/C system components, add the following amount(s) of refrigerant oil. See COMPONENT REFRIGERANT OIL CAPACITIES (FX-15 10-CYLINDER) table.

COMPONENT REFRIGERANT OIL CAPACITIES (FX-15 10-CYLINDER)

Honda (Accord)

1. Discharge system. See SERVICING PRECAUTIONS. Remove compressor from vehicle. Drain all oil from NEW compressor and fill compressor with 4 ounces of clean refrigerant oil.
2. Add one ounce of refrigerant oil when replacing evaporator. Add1/2 ounce when replacing condenser. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.

R4 4-CYLINDER

1. Before checking and adjusting oil level, operate engine at 800-1000 RPM. Set controls at maximum cooling and high blower motor speed for 20 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Remove oil drain plug and measure amount of oil drained.
3. If amount drained is less than one ounce, conduct leak tests at system connections. Repair or replace faulty parts as necessary. Fill compressor with 2 ounces, using new refrigerant oil.
4. If amount drained is more one ounce, oil level is okay. Fill compressor with same amount drained, using new oil.
5. When replacing other A/C system components, add the following amount(s) of refrigerant oil. See COMPONENT REFRIGERANT OIL CAPACITIES (HARRISON R4 4-CYLINDER) table.

COMPONENT REFRIGERANT OIL CAPACITIES (HARRISON R4 4-CYLINDER)

V5 5-CYLINDER

1. If system is operable, run A/C system for several minutes to stabilize system. Turn off engine. Discharge system and remove compressor. See SERVICING PRECAUTIONS. Remove drain plug and measure oil.
2. If one ounce or more is drained, add same amount. If less than one ounce is drained, add 2 ounces of new refrigerant oil to compressor.
3. If condenser is replaced, add one ounce. Add 3.5 ounces if accumulator is replaced. If evaporator is replaced or if a large refrigerant leak occurred, add 3 ounces of new refrigerant oil.

1. Before checking and adjusting oil level, operate compressor at 1000-1500 engine RPM, and set controls at maximum cooling and high blower motor speed for about 10 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Drain oil from compressor through suction port. Measure amount of oil drained.
3. If amount drained is 2.4 ounces or more, fill with same amount using new oil. If amount drained is less than 2.4 ounces, fill with 2.4 ounces. Install compressor and recharge.
4. If A/C components are replaced, add refrigerant oil to system. Add 1.7 ounces if condenser is replaced. Add 2.4 ounces if evaporator is replaced. Oil does not need to be added if receiver-drier is replaced. Add 1.7 ounces of refrigerant oil only if a refrigerant oil leak is indicated.

Geo (Prizm)

1. If system is operable, run A/C system for several minutes to stabilize system. Turn off engine. Discharge system and remove compressor. See SERVICING PRECAUTIONS. Remove drain plug and measure oil.
2. If one ounce or more is drained, add same amount. If less than one ounce is drained, add 2 ounces of new refrigerant oil to compressor.
3. If condenser is replaced, add one ounce. Add 3.5 ounces if receiver-drier is replaced. If evaporator is replaced or if a large refrigerant leak occurred, add 3 ounces of new refrigerant oil.

Toyota

Discharge system. See SERVICING PRECAUTIONS. Remove compressor from vehicle. Drain oil from compressor through inlet and outlet ports. Fill compressor with 3.4-4.1 ounces of oil through suction port. Add 0.7 ounces if receiver-drier was replaced. When replacing condenser or evaporator, add 1.4-1.7 ounces of refrigerant oil.

1. Before checking and adjusting oil level, operate compressor at engine idle speed, and set controls at maximum cooling and high blower motor speed for 20-30 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Drain compressor oil through compressor intake and discharge ports. Measure amount drained.
3. Fill compressor with same amount as drained, plus one ounce. When replacing condenser, add one ounce. When replacing evaporator, add 1 1/2 ounces. When replacing receiver-drier, add 1/3 ounce of new refrigerant oil.

6 & 10-CYLINDER

Note. Porsche and Suzuki compressor oil checking procedures are not available from manufacturer.

Acura & Honda

1. Discharge system. See SERVICING PRECAUTIONS. Remove compressor from vehicle. Drain all oil from NEW compressor and fill compressor with 3-4 ounces of clean refrigerant oil.
2. On Accord, add 5/6 ounce of refrigerant oil when replacing evaporator. Add 1/3 ounce when replacing condenser. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.
3. On Legend, add 2 ounces of refrigerant oil when replacing evaporator. Add one ounce when replacing condenser. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.
4. On Integra, add one ounce of refrigerant oil when replacing evaporator. When replacing condenser, receiver-drier or hoses, add 1/3 ounce per component replaced.
5. On Vigor, add 1/2 ounce of refrigerant oil when replacing evaporator. Add 2/3 ounce when replacing condenser. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.

Chrysler Corp. (Colt Vista/Summit Wagon)

Add 2 ounces of refrigerant oil when replacing evaporator. Add one ounce when replacing condenser. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.

Ford Motor Co.

On Capri, add 2-3 ounces when replacing compressor. Add one ounce of refrigerant oil when replacing condenser or evaporator. When replacing receiver-drier, add 1/2 ounce. On Festiva, drain and measure oil from receiver-drier. Add the amount drained plus one ounce. Add one ounce when replacing condenser. Add 3 ounces of refrigerant oil when replacing evaporator.

Geo, Hyundai & Mazda

Add one ounce of refrigerant oil when replacing condenser. Add 1-1 1/2 ounce when replacing evaporator. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.

Lexus & Toyota

The use of refrigerant recovery/recycling is recommended by manufacturer. After refrigerant recovery process is completed, the amount of compressor oil removed must be measured and the same amount added to A/C system. Add 1 1/2 ounces of refrigerant oil when replacing condenser. Add 1 1/2 ounces when replacing evaporator. When replacing receiver-drier or hoses, add1/2 ounce per component replaced.

Mercedes-Benz

Add 2/3 ounce of refrigerant oil when replacing condenser. Add 1 1/3 ounces when replacing evaporator. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced. If A/C system line has broken (sudden discharge), add1 1/3 ounces of refrigerant oil.

Note. On Mercedes-Benz vehicles with rear A/C, add 2/3 ounce of refrigerant oil when replacing rear condenser. When replacing rear A/C lines, add 1/3 ounce per line replaced.

Mitsubishi

1. On Eclipse, add 2/3 ounce of refrigerant oil when replacing condenser. Add one ounce when replacing evaporator. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.
2. On Expo/Expo LRV and Montero, add one ounce of refrigerant oil when replacing condenser. Add 2 ounces when replacing evaporator. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.

Volkswagen (Fox)

1. The use of refrigerant recovery/recycling is recommended by manufacturer. After refrigerant recovery process is completed, the amount of compressor oil removed must be measured and the same amount added to A/C system.
2. Add 1 1/2 ounce of refrigerant oil when replacing evaporator. When replacing condenser, add 1 1/3 ounce of refrigerant oil. Add one ounce of refrigerant oil when replacing receiver-drier (1 1/2 ounces if relief valve on receiver-drier has burst).

Mazda

Add 1 1/3 ounce of refrigerant oil when replacing condenser (1/2 ounce on MX-6 and 626). Add 2 ounces when replacing evaporator. When replacing receiver-drier or hoses, add 1/3 ounce of refrigerant oil.

Chrysler/Mitsubishi

1. On Colt, Galant, Mirage, Pickup, Ram-50 and Summit, add 1/2 ounce of refrigerant oil when replacing condenser. Add 1 1/2 ounces when replacing evaporator. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.
2. On Stealth and 3000GT, add 1/2 ounce of refrigerant oil when replacing condenser. Add 2 ounces when replacing evaporator. When replacing receiver-drier or low-pressure hose, add 1/3 ounce per component replaced.

Honda

1. Discharge system. See SERVICING PRECAUTIONS. Remove compressor from vehicle. Drain all oil from NEW compressor and fill compressor with 4 ounces of clean refrigerant oil.
2. On Civic and Civic Del Sol, add 1 1/2 ounce of refrigerant oil when replacing evaporator. Add 2/3 ounce when replacing condenser. When replacing receiver-drier or hoses, add 1/3 ounce per component replaced.
3. On Prelude, add one ounce of refrigerant oil when replacing evaporator. When replacing other A/C components, add 1/3 ounce per component replaced (including hoses).

Hyundai

Add 1 1/2 ounces of refrigerant oil when replacing evaporator. Add one ounce when replacing condenser. When replacing receiver-drier, add 1/3 ounce of refrigerant oil.

Add one ounce of refrigerant oil when replacing condenser. Add 1 2/3 ounce when replacing evaporator. When replacing receiver-drier, add 1/2 ounce of refrigerant oil.

Note. Saab and Volvo (Sanden 5 or 7-cylinder) compressor oil checking procedures are not available from manufacturer.

Hyundai & Mitsubishi (Excel & Precis)

1. Before checking and adjusting oil level, operate compressor at engine idle speed, and set controls at maximum cooling and high blower motor speed for 20-30 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant and remove compressor from vehicle. See SERVICING PRECAUTIONS. Remove oil drain plug and drain oil. Measure amount of oil drained. Install drain plug with new "O" ring.
3. If amount drained is 2.3 ounces or more, fill compressor with same amount using new oil. If amount drained is less than 2.3 ounces, fill with 2.3 ounces. Install filler plug. Install compressor and recharge system.

COMPONENT REFRIGERANT OIL CAPACITIES (SANDEN 7-CYLINDER)

Jaguar (XJS)

1. Operate engine at idle speed for 10 minutes, to return refrigerant oil to compressor. Stop engine. Discharge refrigerant. See SERVICING PRECAUTIONS. Clean area around compressor filler plug and remove plug slowly.
2. Determine angle at which compressor is mounted. Insert compressor dipstick diagonally until stop on dipstick contacts filler plug surface. (Scheme 22) Remove dipstick and note oil fill level. Each increment on dipstick represents one ounce of oil.
3. Determine amount of oil needed according to mounting angle. See COMPRESSOR OIL CAPACITIES (JAGUAR XJS) table for specified amount.
4. If necessary, correct compressor oil level. Install compressor oil plug, and tighten it to 72-108 INCH lbs. (8-12 N.m). Evacuate and recharge A/C system. Perform leak test.

Scheme 22

COMPRESSOR OIL CAPACITIES (JAGUAR XJS)

Volkswagen

1. The use of refrigerant recovery/recycling is recommended by manufacturer. After refrigerant recovery process is completed, the amount of compressor oil removed must be measured and the same amount added to A/C system.
2. On Cabriolet, add 2/3 ounce of refrigerant oil when replacing evaporator. When replacing condenser or receiver-drier, add 1/3 ounce of refrigerant oil per component replaced.
3. On Corrado SLC, Golf, GTI, Jetta and Passat, add 2/3 ounce of refrigerant oil when replacing evaporator. When replacing condenser or receiver-drier, add 1/3 ounce of refrigerant oil per component replaced.
4. On EuroVan, add one ounce of refrigerant oil when replacing evaporator. Add 1/2 ounce when replacing condenser (2/3 ounce on vehicles with rear A/C). When replacing receiver-drier, add 1/3 ounce (2/3 ounce on vehicles with rear A/C).

Saab (9000)

The A/C system is filled with 6.6 ounces of compressor oil. The compressor must be topped off with the specified amount. See COMPONENT REFRIGERANT OIL CAPACITIES (SEIKO-SEIKI ROTARY VANE) table. Topping off should be carried out on the high pressure side of the compressor.

COMPONENT REFRIGERANT OIL CAPACITIES (SEIKO-SEIKI ROTARY VANE)

ZEXEL

Note. Isuzu and Subaru compressor oil checking procedures are not available from manufacturer.

Nissan

1. Before checking and adjusting oil level, operate engine at 1200 RPM. Set controls at maximum cooling and high blower motor speed for 10 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant. See SERVICING PRECAUTIONS. Measure the amount of oil drained/discharged into refrigerant recovery/recycling equipment.
3. Remove compressor from vehicle. Drain compressor oil from compressor drain plug and measure oil amount. Add this amount to amount drained in step 2), to obtain total amount drained.
4. Fill compressor with total amount drained, using new oil. If any major components of the system were also replaced, determine the amount of additional oil needed. See COMPONENT REFRIGERANT OIL CAPACITIES (ZEXEL ROTARY VANE & 6-CYLINDER) table for specified amount.

COMPONENT REFRIGERANT OIL CAPACITIES (ZEXEL ROTARY VANE & 6-CYLINDER)

Audi

1. The use of refrigerant recovery/recycling is recommended by manufacturer. After refrigerant recovery process is completed, the amount of compressor oil removed must be measured and the same amount added to A/C system.
2. Add one ounce of refrigerant oil when replacing accumulator. When replacing condenser, add amount drained from condenser plus 1/3 ounce of refrigerant oil. When replacing evaporator, add amount drained from evaporator plus 2/3 ounce of refrigerant oil.

1. Before checking and adjusting oil level, operate engine at 1200 RPM. Set controls at maximum cooling and high blower motor speed for 10 minutes to return oil to compressor.
2. Stop engine. Discharge refrigerant. See SERVICING PRECAUTIONS. Measure the amount of oil drained/discharged into refrigerant recovery/recycling equipment.
3. Remove compressor from vehicle. Drain compressor oil from compressor drain plug and measure oil amount. Add this amount to amount drained in step 2), to obtain total amount drained.
4. Fill compressor with total amount drained, using new oil. If any major components of the system were also replaced, determine the amount of additional oil needed. See COMPONENT REFRIGERANT OIL CAPACITIES (ZEXEL ROTARY VANE & 6-CYLINDER) table for specified amount.

Volvo (850)

1. Discharge refrigerant. See SERVICING PRECAUTIONS. Remove compressor from vehicle. Drain compressor oil from compressor drain plug and measure oil amount. Add the same amount of oil as was drained from the old compressor.
2. Add 1 2/3 ounce of refrigerant oil when replacing evaporator. When replacing condenser or hoses, add 2/3 ounce of refrigerant oil per component replaced. Add 3 ounce of refrigerant oil when replacing receiver-drier.