Contents Wiring diagrams Section: Manual & Power Steering All sections

Power Steering: Specifications Ford Thunderbird XI

Manual & Power Steering 39 illustrations ~625 words

TORQUE SPECIFICATIONS

DescriptionN.m
Power Steering Pump Bolts25
Power Steering Reservoir Top Bolt6
Power Steering Reservoir Side Bolt12
Power Steering Pressure Hose-To-Pump Fitting31
Power Steering Pressure Hose-To-Gear Fitting31
Power Steering Return Hose-To-Gear Fitting31
Power Steering Pressure Hose Bracket-To-Frame Bolt10
Power Steering Hose Bracket-To-Steering Gear Housing Bolt10
Steering Gear Nuts103
Power Steering Pressure Hose Bracket-To-Pump Bolt10
Cooler-To-Radiator Bolts10
Intermediate Shaft Bolt25
Intermediate Shaft-To-Gear Pinch Bolt35
Steering Column Shaft-To-Intermediate Shaft Pinch Bolt35
Steering Column Lock Nuts40
A/C Compressor Bolts25
Radiator Tube-To-Engine Bolts10
Wheel Nuts135
Tie-Rod-To-Rack120
Tie-Rod End-To-Knuckle Nut100
Control Valve Actuator30
Steering Column Opening Reinforcement Bolts20
I-Brace Bolts (Front)55
I-Brace Bolts (Rear)30
Inner Tie Rod100

TORQUE SPECIFICATIONS

Scheme 1

Scheme 1: System View

The power steering system consists of the following components

  1. power steering pump (3A674)
  2. power steering fluid reservoir (3E764)
  3. power rack and pinion gear (3504)
  4. power steering fluid cooler (3D746) incorporated into an automatic transmission fluid cooler and hydraulic cooling fan fluid cooler
  5. hoses connecting the various components

Refer to STEERING SYSTEM-GENERAL INFORMATION .

Scheme 2

Scheme 2: Removal

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Scheme 3

Scheme 4

Scheme 4
  1. Remove the air cleaner. .
  2. Unclamp and disconnect the power steering reservoir-to-pump hose (3691) and drain the reservoir into a suitable container. Plug the pump inlet fitting.
  3. Loosen the bolts and detach the reservoir from the insulators.
  4. Unclamp and disconnect the hoses.
  5. Remove the reservoir.
  6. To install, reverse the removal procedure.
  7. Fill, purge and leak check the system. For additional information, refer to «STEERING SYSTEM-GENERAL INFORMATION»(ref-204554) .

Scheme 5

Scheme 5: Special Tool(s)

Scheme 6

Scheme 6: Removal

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Scheme 19

Scheme 19
  1. Remove four pushpins and the engine cover.
  2. Remove the air cleaner and the air cleaner outlet tube. .
  3. Remove the nuts and bracket.
  4. Remove the stud bolts and position the hose aside.
  5. Remove the accessory drive belt. For additional information, refer to «SPECIFICATIONS & DRIVE BELT ROUTING»(ref-139103) .
  6. Unclamp and disconnect the power steering reservoir-to-pump hose and drain the reservoir into a suitable container.
  7. Position the power steering reservoir out of the way. Loosen the bolts. Rotate the reservoir from the insulator. Pull the reservoir down from the insulator and position the reservoir out of the way.
  8. Remove the wheel and tire assembly.
  9. Remove two bolts, one pushpin and the shield.
  10. Remove two pushpins and the shield.
  11. Remove the bolt.
  12. Disconnect the electrical connector and the wire retainer.
  13. Remove the bolt and position the pressure hose bracket aside.
  14. Remove four bolts and position the A/C compressor out of the way.
  15. Disconnect the power steering pressure hose.
  16. Remove the two lower pump bolts.
  17. Lower the vehicle.
  18. Remove the bolts and the pump.

Scheme 20

Scheme 20: Installation

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Scheme 33
  1. Using the appropriate special tool, install a new O-ring on the power steering pressure hose fitting.
  2. Position the pump and install the bolts.
  3. Raise the vehicle.
  4. Install the bolts.
  5. Connect the power steering pressure hose.
  6. Position the A/C compressor and install four bolts.
  7. Position the pressure hose bracket and install the bolt.
  8. Connect the wire retainer and the electrical connector.
  9. Install the bolt.
  10. Install the shield and two pushpins.
  11. Install the shield, one pushpin and two bolts.
  12. Install the wheel and tire assembly.
  13. Tighten the bolts.
  14. Install the reservoir. Push the reservoir up on the insulator. Rotate the reservoir on the insulator. Tighten the bolts.
  15. Connect and clamp the power steering reservoir-to-pump hose.
  16. Install the accessory drive belt. For additional information, refer to «SPECIFICATIONS & DRIVE BELT ROUTING»(ref-139103) .
  17. Position the hose and install the stud bolts.
  18. Position the bracket and install the nuts.
  19. Install the air cleaner outlet tube and the air cleaner.
  20. Install the engine cover and four pushpins.
  21. Fill and leak check the system. For additional information, refer to «STEERING SYSTEM-GENERAL INFORMATION»(ref-204554) .

Scheme 34

Scheme 34: Special Tool(s)

Scheme 35

Scheme 35: Removal

Scheme 36

Scheme 36
  1. Remove the air cleaner and the air cleaner outlet tube.
  2. Remove the bolts.
  3. Remove the accessory drive belt. For additional information, refer to «SPECIFICATIONS & DRIVE BELT ROUTING»(ref-139103) .
  4. Using the special tool, remove the pulley (3A733).

Scheme 37

Scheme 37: Installation

Scheme 38

Scheme 38
  1. Using the special tool, install the pulley.
  2. Install the accessory drive belt. For additional information, refer to «SPECIFICATIONS & DRIVE BELT ROUTING»(ref-139103) .
  3. Install the bolts.
  4. Install the air cleaner outlet tube and the air cleaner.

Scheme 39

Scheme 39: Special Tool(s)