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Transfer Case - Power Transfer Unit (Ptu): Component Locations Ford Taurus VI

Transfer Case 9 illustrations ~352 words

Special Tool(s)

SPECIAL TOOL(S) SPECIFICATION Handle, Driver (32 in) 205-907 Installer, Halfshaft Oil Seal 308-431 Installer, Shaft Bearing Cup 308-221 (T94P-7025-BH) Remover, Halfshaft 205-241 Slide Hammer 100-01 (T50T-100-A)

Scheme 33

Scheme 33: Special Tool(s)
Scheme 33: Special Tool(s)

Scheme 34

Scheme 34
Scheme 34

SPECIAL TOOL(S) SPECIFICATION Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) Installer, PTU Drive Gear Outer Oil Seal 308-430 Remover, Output Flange 307-523

Scheme 35

Scheme 35: Special Tool(s)
Scheme 35: Special Tool(s)

Scheme 36

Scheme 36
Scheme 36

Scheme 37

Scheme 37: Output Shaft Seal and Flange
Scheme 37: Output Shaft Seal and Flange
ItemDescription
1Collapsible spacer (part of 7275 kit)
2Output shaft seal (part of 7275 kit)
3Output shaft seal deflector (part of 7275 kit)
4Output pinion flange (part of 7275 kit)
5Pinion flange nut (part of 7275 kit)

ITEM DESCRIPTION CHART

Scheme 38

Scheme 38: Removal
Scheme 38: Removal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-355694) .
  2. Remove the exhaust flexible pipe. For additional information, refer to «EXHAUST SYSTEM»(ref-355701) .
  3. Remove the 4 driveshaft-to-Power Transfer Unit (PTU) output flange bolts. Disconnect the driveshaft from the PTU and position it aside. Using mechanic's wire, support the driveshaft.
  4. Using a suitable torque wrench, measure and record the rotational torque of the PTU output shaft.
  5. Using the Drive Pinion Flange Holding Fixture, hold the output pinion flange. Remove and discard the pinion nut.
  6. Using the Output Flange Remover, remove the output pinion flange.
  7. Remove and discard the output shaft seal deflector.
  8. Remove and discard the output shaft seal.
  9. Remove and discard the collapsible spacer.

Scheme 39

Scheme 39: Installation
Scheme 39: Installation
  1. Install the new collapsible spacer.
  2. Using the PTU Drive Gear Outer Oil Seal Installer, install the output shaft seal.
  3. Using the PTU Drive Gear Outer Oil Seal Installer, install the output shaft seal deflector.
  4. Install the output pinion flange.
  5. Using the Drive Pinion Flange Holding Fixture to hold the output pinion flange, install and tighten the new pinion flange nut.
  6. Using the index mark, position the driveshaft and install the 4 driveshaft-to- PTU output flange bolts. Tighten to 70 N.m (52 lb-ft).
  7. Install the exhaust flexible pipe. For additional information, refer to «EXHAUST SYSTEM»(ref-355701) .
  8. Fill the PTU as necessary. For additional information, refer to «POWER TRANSFER UNIT (PTU) DRAINING AND FILLING»(ref-355720-S22588413702010012800000) .

SPECIAL TOOL(S) SPECIFICATION Bearing Cup Remover 308-125 (T87P-7120-D) Handle, Driver (32 in) 205-907 Installer, PTU Linkshaft Seal 205-883 Installer, PTU Linkshaft Seal Dust Shield 205-882 Remover, Front Wheel Hub 205-D070 (D93P-1175-B) or equivalent Remover, Halfshaft 205-241

Scheme 40

Scheme 40: Special Tool(s)
Scheme 40: Special Tool(s)

Scheme 41

Scheme 41
Scheme 41

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