Contents Wiring diagrams Section: Engine Mechanical - 3.5L Gtdi All sections

Engine Front — Part 1 Ford Taurus VI

Engine Mechanical - 3.5L Gtdi 88 illustrations ~396 words

Engine Front

Note. Early build shown in illustration, late build similar.

Scheme 1704

Scheme 1704: Engine Front
ItemPart NumberDescription
16A0003Engine mount bracket
2W701512Crankshaft pulley bolt
3N806165Crankshaft pulley washer
46316Crankshaft pulley
56700Crankshaft front seal
66C086Engine front cover
76268Timing chain
86306Crankshaft timing sprocket
96K254Primary timing chain tensioner
106K255Primary timing chain tensioner arm
116B274LH lower primary timing chain guide
126M256RH primary timing chain guide (early build vehicles)
136K297LH upper primary timing chain guide
148501Coolant pump
156010Cylinder block

ITEM DESCRIPTION

Scheme 1705

Scheme 1705: Lower Engine Block (View 1)
ItemPart NumberDescription
16675Oil pan
26622Oil pump screen and pickup tube
36625Oil pump screen and pickup tube O-ring seal
46621Oil pump
56010Cylinder block
66D327Crankshaft rear seal retainer
712A227Crankshaft sensor ring
86375Flexplate
96881Oil filter adapter
109278Engine Oil Pressure (EOP) switch

ITEM DESCRIPTION

Scheme 1706

Scheme 1706: Lower Engine Block (View 2)
ItemPart NumberDescription
16150Piston compression upper ring (6 required)
26152Piston compression lower ring (6 required)
36159Piston oil control upper segment ring (6 required)
46161Piston oil control spacer (6 required)
56159Piston oil control lower segment ring (6 required)
66140Piston pin retainer (12 required)
76135Piston pin (6 required)
86110Piston (6 required)
96200Connecting rod (6 required)
106211Connecting rod upper bearing (6 required)
116211Connecting rod lower bearing (6 required)
126210Connecting rod cap (6 required)
136010Cylinder block
146A341Crankshaft upper thrust washer (2 required)
156333Cylinder block crankshaft main bearing (4 required)
166303Crankshaft
176K302Crankshaft lower thrust washer
186333Lower crankshaft main bearings (4 required)
196325Lower crankshaft main bearing caps (4 required)
206C364Main bearing cap support brace

ITEM DESCRIPTION

Note. During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.

Note. Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

Note. On early build engines, the timing chain rides on the inner side of the RH timing chain guide. Late build engines are equipped with a different design RH timing chain guide that requires the timing chain to ride on the outer side of the RH timing chain guide. For service, all replacement RH timing chain guides will be the late build design.

Note. Assembly of the engine requires various inspections/measurements of the engine components (engine block, crankshaft, connecting rods, pistons and piston rings). These inspections/measurements will aid in determining if the engine components will require replacement. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION .

All vehicles

Scheme 1707

Scheme 1707

Scheme 1708

Scheme 1708

Scheme 1709

Scheme 1709

Scheme 1710

Scheme 1710

Scheme 1711

Scheme 1711

Scheme 1712

Scheme 1712

Scheme 1713

Scheme 1713

Scheme 1714

Scheme 1714

Scheme 1715

Scheme 1715

Scheme 1716

Scheme 1716

Scheme 1717

Scheme 1717

Scheme 1718

Scheme 1718

Scheme 1719

Scheme 1719

Scheme 1720

Scheme 1720

Scheme 1721

Scheme 1721

Scheme 1722

Scheme 1722

Scheme 1723

Scheme 1723

Scheme 1724

Scheme 1724

Scheme 1725

Scheme 1725

Scheme 1726

Scheme 1726

Scheme 1727

Scheme 1727

Scheme 1728

Scheme 1728

Scheme 1729

Scheme 1729

Scheme 1730

Scheme 1730

Scheme 1731

Scheme 1731

Scheme 1732

Scheme 1732

Scheme 1733

Scheme 1733

Scheme 1734

Scheme 1734

Scheme 1735

Scheme 1735

Scheme 1736

Scheme 1736

Scheme 1737

Scheme 1737

Scheme 1738

Scheme 1738

Scheme 1739

Scheme 1739

Scheme 1740

Scheme 1740

Scheme 1741

Scheme 1741

Scheme 1742

Scheme 1742

Scheme 1743

Scheme 1743

Scheme 1744

Scheme 1744

Scheme 1745

Scheme 1745

Scheme 1746

Scheme 1746

Scheme 1747

Scheme 1747

Scheme 1748

Scheme 1748

Scheme 1749

Scheme 1749

Scheme 1750

Scheme 1750

Scheme 1751

Scheme 1751

Scheme 1752

Scheme 1752

Scheme 1753

Scheme 1753

Scheme 1754

Scheme 1754

Scheme 1755

Scheme 1755

Scheme 1756

Scheme 1756

Scheme 1757

Scheme 1757

Scheme 1758

Scheme 1758

Scheme 1759

Scheme 1759

Scheme 1760

Scheme 1760

Scheme 1761

Scheme 1761

Scheme 1762

Scheme 1762

Scheme 1763

Scheme 1763

Scheme 1764

Scheme 1764

Scheme 1765

Scheme 1765

Scheme 1766

Scheme 1766

Scheme 1767

Scheme 1767

Scheme 1768

Scheme 1768

Scheme 1769

Scheme 1769

Scheme 1770

Scheme 1770

Scheme 1771

Scheme 1771

Scheme 1772

Scheme 1772

Scheme 1773

Scheme 1773

Scheme 1774

Scheme 1774

Scheme 1775

Scheme 1775

Scheme 1776

Scheme 1776

Scheme 1777

Scheme 1777

Scheme 1778

Scheme 1778

Scheme 1779

Scheme 1779

Scheme 1780

Scheme 1780

Scheme 1781

Scheme 1781

Scheme 1782

Scheme 1782

Scheme 1783

Scheme 1783

Scheme 1784

Scheme 1784

Scheme 1785

Scheme 1785

Scheme 1786

Scheme 1786

Scheme 1787

Scheme 1787

Scheme 1788

Scheme 1788

Scheme 1789

Scheme 1789

Scheme 1790

Scheme 1790

Scheme 1791

Scheme 1791