Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Other Ford Taurus VI

Cooling System (Mechanical) 13 illustrations ~794 words

MATERIAL CHART

ItemSpecificationFill Capacity
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A10.5L (2.77 gal)
Premium Cooling System Flush VC-1ESR-M14P7-A

MATERIAL CHART

Coolant Flow Diagram - 3.5L

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 21

Scheme 21: Coolant Flow Diagram - 3.5L
ItemPart NumberDescription
18W005Lower degas bottle hose
28005Radiator
38B273Lower radiator hose
48B274Upper radiator hose
56050Cylinder head
66083Cylinder head gasket
78A586Thermostat housing
89N271Coolant pump inlet pipe
99K461Lower intake manifold
108501Coolant pump
116010Engine block
128B541Upper degas bottle hose
1318663Heater hose assembly
1418B539Heater core
158A080Degas bottle

ITEM DESCRIPTION CHART

Coolant Flow Diagram - 3.5L Gasoline Turbocharged Direct Injection (GTDI)

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 22

Scheme 22: Coolant Flow Diagram - 3.5L Gasoline Turbocharged Direct Injection (GTDI)
ItemPart NumberDescription
18A080Degas bottle
28W005Lower degas bottle hose
38501Coolant pump
46010Engine block
58B273Lower radiator hose
66050Cylinder head
78005Radiator
88B273Lower radiator hose
99G438LH turbocharger
106K682RH turbocharger
118K579Turbocharger coolant outlet tubes
129V427Turbocharger coolant inlet tubes
139N271Coolant pump inlet pipe
149S455Intake manifold
1518C266Heater core outlet hose
1618C266Heater core inlet hose
178B274Upper radiator hose
1818B539Heater core

ITEM DESCRIPTION CHART

Material

ItemSpecification
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL CHART

Thermostat

A new thermostat should be installed only after the following tests and checks have been carried out

  1. Pinpoint Test A, B or C
  2. Thermostat Visual Inspection
ItemSpecification
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL CHART

Scheme 23

Scheme 23: Draining
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-355694) .
  2. Release the pressure in the cooling system by slowly turning the pressure relief cap one half to one turn counterclockwise to the first stop on the filler neck. When the pressure has been released, remove the pressure relief cap.
  3. Remove the 7 bolts, 3 pin-type retainers and the front splash shield.
  4. Place a suitable container below the radiator draincock. Open the radiator draincock and drain the coolant.
  5. Close the radiator draincock.
  6. Install the front splash shield, 3 pin-type retainers and the 7 bolts, when the cooling system or engine service is finished.

Scheme 24

Scheme 24: Filling and Bleeding with RADIATOR REFILLER
  1. Install the RADIATOR REFILLER and follow the manufacturer's instructions to fill and bleed the cooling system. Recommended coolant concentration is 50/50 ethylene glycol to distilled water. Maximum coolant concentration is 60/40 for cold weather areas. Minimum coolant concentration is 40/60 for warm weather areas.
ItemSpecification
Premium Cooling System Flush VC-1ESR-M14P7-A

MATERIAL CHART

WARNINGAlways allow the engine to cool before opening the cooling system. Do not unscrew the coolant pressure relief cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may result in serious personal injury.

Note. To remove rust, sludge and other foreign material from the cooling system, use cooling system flush that is safe for use with aluminum radiators. For additional information, refer to SPECIFICATIONS . This cleaning restores cooling system efficiency and helps prevent overheating. A pulsating or reversed direction of flushing water will loosen sediment more quickly than a steady flow in the normal coolant flow direction. In severe cases where cleaning solvents will not clean the cooling system efficiently, it will be necessary to use the pressure flushing method using cooling system flusher. Dispose of old coolant and flushing water contaminated with antifreeze and cleaning chemicals in accordance with local, state or federal laws.

  1. Add Premium Cooling System Flush to the cooling system and follow the directions on the package.
  2. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-355745-S42102587062010012800000) .
  3. Remove the radiator. For additional information, refer to «RADIATOR - 3.5L»(ref-355745-S20445151362010012800000) or «RADIATOR - 3.5L GTDI»(ref-355745-S24617089712010012800000) .
  4. Backflush the radiator with the radiator in an upside-down position with a high-pressure hose in the lower hose location and backflush.
  5. Remove the thermostat. For additional information, refer to «THERMOSTAT»(ref-355745-S31274572892010012800000) .
  6. Backflush the engine. Position the high-pressure water hose into the engine through the engine return and backflush the engine.
  7. Install the thermostat. For additional information, refer to «THERMOSTAT»(ref-355745-S31274572892010012800000) .
  8. Install the radiator. For additional information, refer to «RADIATOR - 3.5L»(ref-355745-S20445151362010012800000) or «RADIATOR - 3.5L GTDI»(ref-355745-S24617089712010012800000) .
  9. Fill the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-355745-S42102587062010012800000) .

Block Heater

Note. 3.5L shown in illustration, 3.5L Gasoline Turbocharged Direct Injection (GTDI) similar.

Scheme 25

Scheme 25: Block Heater
ItemPart NumberDescription
1030104Block heater cover
26B018Block heater electrical connector
36A051Block heater

ITEM DESCRIPTION CHART

ItemSpecification
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL CHART

Note. 3.5L shown in illustration, 3.5L Gasoline Turbocharged Direct Injection (GTDI) similar.

Scheme 26

Scheme 26
ItemPart NumberDescription
1W500014Thermostat housing bolt (2 required)
28594Thermostat housing
3O-ring seal
48575Thermostat

ITEM DESCRIPTION CHART

ItemSpecification
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL CHART

3.5L Engine

Scheme 27

Scheme 27
ItemPart NumberDescription
18B541Vent hose
28B273Lower radiator hose
38B274Upper radiator hose
418663Heater core outlet hose
518663Heater core inlet hose
6W503279Thermostat housing bolt (3 required)
78565O-ring seal
88A571O-ring seal
98A587Thermostat housing

ITEM DESCRIPTION CHART

3.5L Gasoline Turbocharged Direct Injection (GTDI) Engine

Scheme 28

Scheme 28
ItemPart NumberDescription
18B273Lower radiator hose
2W503276Thermostat housing bolt (2 required)
38594Thermostat housing
4W806807O-ring seal

ITEM DESCRIPTION CHART

ItemSpecification
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL CHART

Note. LH cylinder head, upper and lower intake manifold are removed for clarity.

Scheme 29

Scheme 29
ItemPart NumberDescription
19N271Coolant tube
28565O-ring seal

ITEM DESCRIPTION CHART

ItemSpecification
Motorcraft® Specialty Green Engine Coolant with Bittering Agent (US); Motorcraft® Specialty Green Engine Coolant (Canada) VC-10-A (US); CVC-10-A (Canada)WSS-M97B55-A

MATERIAL CHART

Scheme 30

Scheme 30: Coolant Inlet Pipe (View 1 of 2)
ItemPart NumberDescription
16N865LH turbocharger coolant tube banjo bolt (part of 8A521) (2 required)
2114002Coolant tube sealing washer (part of 8A521) (2 required)
3N807609LH turbocharger coolant tube bracket nut
4W500213Transaxle shift cable bracket bolt (3 required)
57B229Transaxle shift cable bracket
6W506412RH cylinder head ground wire bolt
714463RH cylinder head ground wire (part of 14B060)
813A506Transaxle shift cable bracket wiring harness retainer (part of 14B060)

ITEM DESCRIPTION CHART

Scheme 31

Scheme 31: Coolant Inlet Pipe (View 2 of 2)
ItemPart NumberDescription
18A521Turbocharger wastegate regulating valve hose
28A505LH turbocharger coolant inlet tube (part of 9V427)
39E498LH turbocharger coolant outlet tube (part of 8K579)
49N271Coolant inlet pipe
58565Coolant inlet pipe O-ring seal

ITEM DESCRIPTION CHART

Scheme 32

Scheme 32: Removal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-355694) .
  2. Remove the 4 retainers and the underbody shield.
  3. Drain the cooling system. For additional information, refer to «Cooling System Draining, Filling and Bleeding»(ref-355745-S42102587062010012800000) .
  4. Remove the 2 banjo bolts and the LH turbocharger coolant tubes. Discard the sealing washers.
  5. Remove the intake manifold. For additional information, refer to «ENGINE - 3.5L GTDI»(ref-355691) .
  6. Remove the battery tray. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-355735) .
  7. Remove the starter motor. For additional information, refer to «STARTING SYSTEM»(ref-355743) .
  8. Detach the wiring harness pin-type retainer from the transaxle shift cable bracket.
  9. Remove 3 bolts and the transaxle shift cable bracket.
  10. Remove the RH cylinder head bolt and the ground wire.
  11. Disconnect the wastegate control valve hose.
  12. Remove the LH coolant tube bracket-to-cylinder head nut and position the coolant tubes aside.
  13. Disconnect the 2 LH turbocharger coolant tubes.
  14. While pulling the coolant tube out, rotate the coolant tube counterclockwise one full turn and remove. Remove and discard the O-ring seal.
ItemSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

MATERIAL CHART

Degas Bottle

Note. 3.5L Gasoline Turbocharged Direct Injection (GTDI) vehicles are not equipped with power steering reservoirs.

Scheme 33

Scheme 33: Degas Bottle
ItemPart NumberDescription
18B541Upper degas bottle hose
28W005Lower degas bottle hose
3W706681Degas bottle bolt (2 required)
419B632Pin-type retainer
53E764Power steering reservoir (if equipped)
68A080Degas bottle
78101Pressure relief cap

ITEM DESCRIPTION CHART