GENERAL SPECIFICATIONS - SEALANT & LUBRICANTS
| Item | Specification |
|---|---|
| Sealant and Lubricants | |
| Silicone Gasket and Sealant TA-30 or equivalent | WSE-M4G323-A4 |
| Motorcraft Premium Gold Engine Coolant VC-7-A (in California and Oregon VC-7-B, in Canada VC-7-C) or equivalent (yellow in color) | WSS-M97B51-A1 |
| SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent | WSS-M2C930-A |
| Metal Surface Prep ZC-31 | |
| Silicone Gasket Remover ZC-30 | |
| Instant Gel Adhesive TA-19 or equivalent | WSK-M2G402-A4 |
GENERAL SPECIFICATIONS - SEALANT & LUBRICANTS
GENERAL SPECIFICATIONS - 6.8L ENGINE
| Item | Specification |
|---|---|
| Displacement (CID) | 6.8L (415) |
| No. of Cylinders | 10 |
| Bore/Stroke | 90.215/105.8 mm |
| Fire order | 1 - 6-5 - 10-2 - 7-3 - 8-4 - 9 |
| Oil pressure 93.33°C (200°F) @ 2,000 rpm | 276 - 517 kPa (40 - 75 psi) |
| Oil capacity | 6.5L (6.9 qts) with filter |
| Compression ratio | 9.0:1 |
| Cylinder Head/Valve Train | |
| Combustion chamber volume | 52.6 - 51.6 cc |
| Valve seat width - intake | 1.5-1.3 mm |
| Valve seat width - exhaust | 1.5-1.3 mm |
| Valve seat angle | 45.00-44.50 degrees |
| Valve seat runout (T.I.R.) | 0.04 mm |
| Valve arrangement (front to rear) - LH | E-I-E-I-E-I-E-I-E-I |
| Valve arrangement (front to rear) - RH | I-E-I-E-I-E-I-E-I-E |
| Valve stem guide clearance | |
| Intake | 0.069-0.020 mm |
| Exhaust | 0.094-0.045 mm |
| Valve head diameter | |
| Intake | 44.63-44.37 mm |
| Exhaust | 36.14-35.44 mm |
| Valve face runout (limit) | 0.05 mm |
| Valve face angle | 45.75-45.25 degrees |
| Valve stem diameter | |
| Intake | 6.995-6.975 mm |
| Exhaust | 6.970-6.949 mm |
| Valve spring compression pressure | |
| Intake (N @ Spec. Length) | 760 N @ 28.8 mm |
| Exhaust (N @ Spec. Length) | 760 N @ 28.8 mm |
| Valve spring free length | |
| Intake | 53.37 mm |
| Exhaust | 53.37 mm |
| Valve spring installed pressure (N @ Spec. Length) | |
| Intake | 302 N @ 42.56 mm |
| Exhaust | 302 N @ 42.56 mm |
| Valve springs installed pressure (N @ Spec. Length - Service Limit) | |
| Intake | 283 N @ 42.56 mm |
| Exhaust | 283 N @ 42.56 mm |
| Valve springs - out of square limit | |
| Intake | 2.5 degrees |
| Exhaust | 2.5 degrees |
| Valve guide inside diameter | 7.044-7.015 mm |
| Camshaft | |
| Lobe lift | |
| Intake | 7.10983 mm |
| Exhaust | 7.49724 mm |
| Lobe lift - allowable lift loss | 0 |
| Valve lift @ zero lash | |
| Intake | 12.00 mm |
| Exhaust | 12.00 mm |
| Camshaft end play | 0.190-0.027 mm |
| End play service limit | 0.190-0.027 mm |
| Journal-to-bearing clearance | 0.076-0.025 mm |
| Journal diameters | 26.962-26.936 mm |
| Journal inside diameter (cap assembled) | 27.012-26.987 mm |
| Camshaft runout: full indicator measurement on all journals when supported on front and rear journals | 0.09 mm (5 places) |
| Cylinder Bore Diameter | |
| Grade 1 | 1 90.200-90.210 mm |
| Grade 2 | 90.210-90.220 mm |
| Grade 3 | 90.220-90.230 mm |
| Piston | |
| Piston diameter (Grade 2) at right angle-to-pin bore | 90.180 +/- 0.005 mm |
| Piston-to-bore clearance | (-0.005) to +0.025 mm |
| Pin bore diameter (piston) | 22.008-22.014 mm |
| Pin diameter | 22.0010-22.0030 mm |
| Clearance (neg. or pos.) | 0.0139-0.005 mm |
| Pin bore diameter (rod) | 22.012-22.024 mm |
| Clearance | 0.009-0.023 mm |
| Ring groove width Top | 1.503-1.505 mm |
| Intermediate | 1.502-1.504 mm |
| Oil control | 3.030-3.050 mm |
| Piston ring gap | |
| Top | 0.15-0.30 mm |
| Intermediate | 0.25-0.50 mm |
| Oil control | 0.15-0.65 mm |
| Crankshaft | |
| Main bearing journal diameter | 67.481-67.505 mm |
| Maximum out-of-round | 0.0075 mm between cross sections |
| Maximum taper (Straightness) | 0.004 mm |
| Runout: FIM of center journals when located on front and rear journal | 0.05 mm 3 Places |
| Clearance - crankshaft journal-to-main bearing clearance | 0.048-0.024 mm |
| Connecting rod journal diameter | 53.003-52.983 mm |
| Maximum out-of-round | 0.0075 mm between cross sections |
| Maximum taper | 0.004 mm |
| Crankshaft end play | 0.075-0.377 mm |
| Connecting Rod | |
| Big end journal inside diameter with assembled liners | 53.049-53.027 mm |
| Rod bearing-to-journal clearance | 0.064-0.026 mm |
| Pin bore diameter (rod) | 22.024-22.012 mm |
| Balance Shaft System | |
| Balance shaft journal diameter | 26.962 - 26.936 mm |
| Clearance - balance shaft journal-to-cylinder head | 0.076 - 0.025 mm |
| Cylinder head balance shaft journal diameter | 27.012 - 26.987 mm |
| Gear backlash | 0.0076 - 0.1295 mm |
| Balance shaft end play | 0.04-0.23 mm |
| Rod length (centerline bore-to-bore) | 169.1 mm |
| Alignment | |
| Bore-to-bore max. twist | +/- 0.05 mm |
| Bore-to-bore max. bend | +/- 0.038 mm |
| Side play (as assembled to crank) | |
| Standard play | 0.410 +/- 0.26 mm |
| Maximum play | 0.670 mm |
GENERAL SPECIFICATIONS - 6.8L ENGINE
TORQUE SPECIFICATIONS
| Description | Nm | Lb-ft | Lb-in |
|---|---|---|---|
| Balancer shaft bearing cap bolts and studs | 10 | 89 | |
| Valve cover bolts | 10 | 89 | |
| Camshaft bearing cap bolts | 10 | 89 | |
| Camshaft sprocket bolts (1) | |||
| Cylinder head temperature (CHT) sensor | 26 | 19 | |
| Camshaft position (CMP) sensor bolt | 10 | 89 | |
| Crankshaft position (CKP) sensor bolt | 10 | 89 | |
| Connecting rod bolts (1) | |||
| Crankshaft damper pulley bolt (1) | |||
| Crankshaft main bearing bolts (cross mounted) (1) | |||
| Crankshaft main bearing bolts (vertical) (1) | |||
| Cylinder heads bolts (1) | |||
| Exhaust manifold nuts | 25 | 18 | |
| Exhaust manifold studs | 12 | 9 | |
| Accessory drive belt idler pulley bolt | 25 | 18 | |
| Flexplate bolts | 80 | 59 | |
| Engine front cover bolts (1 - 5) | 25 | 18 | |
| Engine front cover bolts (6 - 15) | 48 | 35 | |
| Fuel injection supply manifold bracket bolts | 10 | 89 | |
| Heater return tube studs | 40 | 30 | |
| Ignition coil | 6 | 53 | |
| Knock sensor (KS) bolt | 20 | 15 | |
| Intake manifold-to-cylinder head bolts (1) | |||
| Oil bypass filter | 16 | 12 | |
| Oil filter adapter bolt | 25 | 18 | |
| Oil filter adapter nut | 47 | 35 | |
| Wiring harness bracket nut | 25 | 18 | |
| Oil filter adapter stud | 12 | 9 | |
| Oil level indicator bolt | 10 | 89 | |
| Oil pan bolts (1) | |||
| Oil pan drain plug | 23 | 17 | |
| Oil pressure sender | 14 | 10 | |
| Oil pump bolts | 10 | 89 | |
| Oil pump screen cover and tube bolts | 10 | 89 | |
| Oil pump screen and pickup tube spacer | 25 | 18 | |
| Power steering pump bolts | 25 | 18 | |
| Crankshaft rear seal retainer plate bolts | 10 | 89 | |
| Spark plugs | 18 | 13 | |
| Coolant outlet bolts | 25 | 18 | |
| Throttle body spacer to intake manifold bolts (1) | |||
| Throttle body-to-throttle body spacer bolts (1) | |||
| Timing chain guide bolts | 10 | 89 | |
| Timing chain hydraulic tensioner bolts | 25 | 18 | |
| Coolant pump bolts | 25 | 18 | |
| Coolant pump pulley bolts | 25 | 18 | |
| Transmission cooler tube nut | 25 | 18 | |
| Oil cooler threaded insert | 58 | 43 | |
| Engine mount nuts | 90 | 66 | |
| Engine mount bolts | 80 | 59 | |
| Dual converter Y-pipe nuts | 40 | 30 | |
| Torque converter nuts | 40 | 30 | |
| Transmission-to-engine bolts | 47 | 35 | |
| Fan shroud bolts | 6 | 53 | |
| Oil level indicator-to-front cover nut | 25 | 18 | |
| Engine cooling fan clutch | 133 | 98 | |
| Transmission cooler tubes bracket nut | 12 | 9 | |
| A/C compressor mounting bolts | 25 | 18 | |
| Generator mounting bolts | 25 | 18 | |
| Generator mounting bracket bolts | 10 | 89 | |
| Accessory drive belt tensioner bolts | 25 | 18 | |
| Flywheel inspection plate bolts | 34 | 25 | |
| Radiator bracket mounting bolts | 20 | 15 | |
| A/C condenser tube (small) | 18 | 13 | |
| A/C condenser tube (large) | 39 | 29 | |
| A/C suction tube nut | 47 | 35 | |
| A/C condenser bracket bolts | 12 | 9 | |
| Starter mounting bolts/stud bolt | 25 | 18 | |
| Starter ground cable nut | 20 | 15 | |
| Starter positive cable nut | 12 | 9 | |
| Starter control wire nut | 6 | 53 | |
| Oil fill tube bolt | 10 | 89 | |
| Cylinder block drain plug | 24 | 18 | |
| Radio frequency interference capacitor | 25 | 18 | |
| Hood latch bolts | 12 | 9 | |
| Power steering reservoir bolts | 20 | 15 | |
| Upper and lower radiator support bracket bolts | 20 | 15 | |
| Fuel charging wiring harness nuts/bolts | 10 | 89 | |
| Clean air tube clamps | 4 | 35 | |
| Air cleaner assembly bolts | 7 | 62 | |
| (1) Refer to the appropriate procedure in this article. | |||
| (1) | Refer to the appropriate procedure in this article. |
TORQUE SPECIFICATIONS