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Engine Controls - Electronic Engine Controls: Other Ford Ranger II facelift

Removal & Installation 12 illustrations ~377 words

Material

ItemSpecification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSSM2C930-A

MATERIAL SPECIFICATION

Scheme 17

Scheme 17
ItemPart NumberDescription
19E498Vacuum hose
214A464Camshaft Position (CMP) sensor electrical connector (part of 12B637)
3W701219CMP sensor bolt
412K073CMP sensor
5CMP sensor O-ring seal

PART NUMBER REFERENCE

ItemSpecification
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP (US); Motorcraft® SAE 5W-30 Super Premium Motor Oil CXO-5W30-LSP12 (Canada); or equivalentWSSM2C929-A

MATERIAL SPECIFICATION

Scheme 18

Scheme 18
ItemPart NumberDescription
1Camshaft Position (CMP) sensor electrical connector (part of 12B637)
2W500204CMP sensor bolt
36B288CMP sensor
4CMP sensor O-ring seal

PART NUMBER REFERENCE

General Equipment

6 mm x 18 mm bolt

GENERAL EQUIPMENT REFERENCE

Scheme 19

Scheme 19
ItemPart NumberDescription
1Engine plug bolt
214A464Crankshaft Position (CKP) sensor electrical connector (part of 12B637)
3W701219CKP sensor bolts (2 required)
46C315CKP sensor

PART NUMBER REFERENCE

Scheme 20

Scheme 20: Removal

Scheme 21

Scheme 21
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-365369) .
  2. Disconnect the Crankshaft Position (CKP) sensor electrical connector.
  3. Remove the engine plug bolt.
  4. Install the Crankshaft Timing Peg and turn the crankshaft pulley bolt to position the No. 1 cylinder at Top Dead Center (TDC).
  5. Remove the 2 bolts and the CKP sensor.
  6. Install the 6 mm x 18 mm bolt in the position shown in illustration.

Scheme 22

Scheme 22

Scheme 23

Scheme 23: Installation
  1. NOTE: Whenever the CKP sensor is removed, a new one must be installed using the Crankshaft Sensor Aligner. Position the CKP sensor and loosely install the 2 bolts.
  2. Adjust the CKP sensor with the Crankshaft Sensor Aligner and tighten the 2 bolts. Tighten to 7 Nm (62 lb-in).
  3. Connect the CKP sensor electrical connector.
  4. Remove the 6 mm x 18 mm bolt.
  5. Remove the Crankshaft Timing Peg.
  6. Install the engine plug bolt. Tighten to 20 Nm (177 lb-in).

Scheme 24

Scheme 24: Crankshaft Position (CKP) Sensor - 4.0L
ItemPart NumberDescription
114A464Crankshaft Position (CKP) sensor electrical connector (part of 12B637)
2W500213CKP sensor bolt (2 required)
36C315CKP sensor

PART NUMBER REFERENCE

ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATION

Scheme 25

Scheme 25: Removal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-365369) .
  2. Disconnect the Heated Oxygen Sensor (HO2S) electrical connector.
  3. NOTE: If necessary, lubricate the HO2S with lock lubricant to assist in removal. Using the Exhaust Gas Oxygen Sensor Socket, remove the HO2S .

Scheme 26

Scheme 26: Installation
  1. Apply a light coat of nickel anti-seize lubricant to the threads of the HO2S .
  2. Using the Exhaust Gas Oxygen Sensor Socket, install the HO2S . Calculate the correct torque wrench setting for the following torque. Using the Exhaust Gas Oxygen Sensor Socket, tighten to 48 Nm (35 lb-ft).
  3. Connect the HO2S electrical connector.
ItemSpecification
High Temperature Nickel Anti-Seize Lubricant XL-2ESE-M12A4-A
Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada)

MATERIAL SPECIFICATION

Scheme 27

Scheme 27: Removal
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-365369) .
  2. Disconnect the Catalyst Monitor Sensor (CMS) electrical connector.
  3. NOTE: If necessary, lubricate the CMS with lock lubricant to assist in removal. Using the Exhaust Gas Oxygen Sensor Socket, remove the CMS .

Throttle Body (TB) Cover

ItemPart NumberDescription
1W704704Throttle Body (TB) cover bolt (3 required)
29E766TB cover

PART NUMBER REFERENCE

Scheme 28

Scheme 28: Throttle Position (TP) Sensor
ItemPart NumberDescription
114A464Throttle Position (TP) sensor electrical connector (part of 12B637)
2N603257TP sensor screw (2 required)
39B989TP sensor

PART NUMBER REFERENCE