Electronic Engine Controls
The electronic engine controls consist of the following
- Powertrain control module (PCM)
- Throttle position (TP) sensor
- Idle air control (IAC) valve
- Engine coolant temperature (ECT) sensor (3.0L and 4.0L)
- Camshaft position (CMP) sensor
- Crankshaft position (CKP) sensor
- Mass air flow (MAF) sensor
- Manifold absolute pressure (MAP) sensor (2.3L)
- Intake air temperature (IAT) sensor
- Heated oxygen sensor (HO2S)
- Catalyst monitor sensor
- Wheel speed sensor
- Cylinder head temperature (CHT) sensor (2.3L)
The PCM
- accepts input from various engine sensors to compute the fuel flow rate necessary to maintain a prescribed air/fuel ratio throughout the entire engine operating range.
- outputs a command to the fuel injectors to meter the appropriate quantity of fuel.
The TP sensor
- sends the PCM a signal indicating the throttle plate angle.
- is the main input to the PCM from the driver.
The IAC valve
- controls bypass air around the throttle plate at low speeds.
- is controlled by the PCM.
The ECT sensor (3.0L and 4.0L)
- sends the PCM a signal indicating engine coolant temperature.
- resistance decreases as coolant temperature increases.
The CHT sensor (2.3L)
- sends the PCM a signal indicating cylinder head temperature.
The CMP sensor
- provides camshaft position information which is used by the PCM for fuel synchronization.
The CKP sensor
- sends the PCM a signal indicating crankshaft position.
- is essential for calculating spark timing.
The MAF sensor
- uses a hot wire sensing element to measure the amount of air entering the engine.
- sends the PCM a signal to determine the intake air mass. The PCM will then calculate the required fuel injector pulse width in order to provide the desired air/fuel ratio.
The MAP sensor
- measures manifold vacuum and converts it to an electrical signal. This provides the PCM information on engine load.
The IAT sensor (3.0L and 4.0L)
- sends the PCM a signal indicating the temperature of the air entering the engine.
- resistance decreases as temperature increases.
The HO2S
- has the ability to create a voltage signal dependent on exhaust oxygen content.
- provides feedback information to the PCM used to calculate fuel delivery.
The catalyst monitor sensor
- has the ability to create a voltage signal dependent on exhaust oxygen content.
- provides feedback information to the PCM used to calculate fuel delivery.
The wheel speed sensor
- sends a signal to the PCM indicating wheel speed.
Refer to the INTRODUCTION - GASOLINE ENGINES article.
Camshaft Position (CMP) Sensor - 2.3L
| Item | Specification |
|---|---|
| Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent | WSS-M2C930-A |
Material
Scheme 27
| Item | Part Number | Description |
|---|---|---|
| 1 | Camshaft position (CMP) sensor electrical connector (part of 12B637) | |
| 2 | W701219 | CMP sensor bolt |
| 3 | 12K073 | CMP sensor |
| 4 | CMP sensor O-ring seal |
Scheme 28
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-268774) article.
- Disconnect the vacuum hose from the intake manifold.
- Disconnect the camshaft position (CMP) sensor electrical connector.
- Remove the bolt, the CMP sensor and discard the O-ring seal. To install, tighten to 7 Nm (62 lb-in).
- To install, reverse the removal procedure. Install a new O-ring seal.
Scheme 29
| Item | Part Number | Description |
|---|---|---|
| 1 | Camshaft position (CMP) sensor electrical connector (part of 12B637) | |
| 2 | W701219 | CMP sensor bolt (2 required) |
| 3 | 6B288 | CMP sensor |
| 4 | Camshaft synchronizer bolt | |
| 5 | 12A362 | Camshaft synchronizer |
- For additional information, refer to the procedures in this article.
Camshaft Synchronizer - 3.0L (2V)
Special Tools Illustration Tool Name Tool Number Synchronizer Alignment Gauge 303-589
Camshaft Position (CMP) Sensor - 4.0L
| Item | Specification |
|---|---|
| Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP (US); Motorcraft SAE 5W-30 Super Premium Motor Oil CXO-5W30-LSP12 (Canada); or equivalent | WSS-M2C929-A |
Material
Scheme 30
| Item | Part Number | Description |
|---|---|---|
| 1 | Camshaft position (CMP) sensor electrical connector (part of 12B637) | |
| 2 | W500204 | CMP sensor bolt |
| 3 | 6B288 | CMP sensor |
| 4 | CMP sensor O-ring seal |
Crankshaft Position (CKP) Sensor - 2.3L
Special Tools Illustration Tool Name Tool Number Timing Peg, Crankshaft 303-507
Scheme 31
Scheme 32
| Item | Part Number | Description |
|---|---|---|
| 1 | Crankshaft position (CKP) sensor electrical connector (part of 12B637) | |
| 2 | W701219 | CKP sensor bolt (2 required) |
| 3 | 6C315 | CKP sensor |
Scheme 33
Scheme 34
Scheme 35
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-268709) article.
- Disconnect the battery ground cable. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-268774) article.
- Disconnect the crankshaft position (CKP) sensor electrical connector.
- Remove the engine plug bolt.
- Install the special tool and turn the crankshaft pulley bolt to position the No. 1 cylinder at top dead center (TDC).
- Remove the 2 bolts and the CKP sensor.
- Install an M6 bolt in the position shown.
Heated Oxygen Sensor (HO2S)
Special Tools Illustration Tool Name Tool Number Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)
| Item | Specification |
|---|---|
| Penetrating and Lock Lubricant XL-1 (US); CXC-51-A (Canada) | |
| High Temperature Nickel Anti-Seize Lubricant XL-2 (US); CXG-2-B (Canada) | ESE-M12A4-A |
Material
Catalyst Monitor Sensor
Special Tools Illustration Tool Name Tool Number Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A)
| Item | Specification |
|---|---|
| High Temperature Nickel Anti-Seize Lubricant XL-2 (US); CXG-2-B (Canada) | ESE-M12A4-A |
| Penetrating and Lock Lubricant XL-1 (US); CXC-51-A (Canada) |
Material