Both sides
- Clean and inspect the mating surfaces.
- Inspect the cylinder head and the cylinder block for flatness. For additional information, refer to «ENGINE SYSTEM - GENERAL INFORMATION»(ref-268738) article.
- Clean the cylinder head bolt holes in the cylinder block. Make sure all coolant, oil or other foreign material is removed.
- Position the cylinder head gasket on the block.
Scheme 420
Scheme 421
Scheme 422
- Install the cylinder head. Install 8 new 12-mm bolts and tighten in the sequence shown in 2 stages. Stage 1: Tighten to 12 Nm (9 lb-ft). Stage 2: Tighten to 25 Nm (18 lb-ft).
- Install 2 new 8-mm bolts. Tighten to 32 Nm (24 lb-ft).
- Tighten the eight 12-mm bolts in the sequence shown in 2 stages. Stage 1: Tighten 90 degrees. Stage 2: Tighten an additional 90 degrees.
- Remove the rubber band. Install the camshaft sprocket and bolt.
- Install the RH timing drive cassette upper bolt. Tighten to 10 Nm (89 lb-in).
- Position the wiring harness bracket and install the bolt. Tighten to 28 Nm (21 lb-ft).
- Install the RH exhaust manifold. For additional information, refer to «Exhaust Manifold - RH»(ref-268722-S10423124392007102600000) in this article.
- Install the RH inner fender splash shield.
- Install new wiring harness retainers and attach the wiring harness.
- Connect the CKP sensor electrical connector.
- Position the generator bracket and install the bolts. Tighten to 42 Nm (31 lb-ft).
- Position the accessory drive belt tensioner and install the bolt. Tighten to 47 Nm (35 lb-ft).
- Connect the generator electrical connectors and install the nut. Tighten to 8 Nm (71 lb-in).
Scheme 423
- Install the cylinder head. Install 8 new 12-mm bolts and tighten in the sequence shown in 2 stages. Stage 1: Tighten to 12 Nm (9 lb-ft). Stage 2: Tighten to 25 Nm (18 lb-ft).
- Install 2 new 8-mm bolts. Tighten to 32 Nm (24 lb-ft).
- Tighten the eight 12-mm bolts in the sequence shown in 2 stages. Stage 1: Tighten 90 degrees. Stage 2: Tighten an additional 90 degrees.
- Remove the rubber band. Install the camshaft sprocket and bolt.
- Install the LH timing drive cassette upper bolt. Tighten to 12 Nm (9 lb-ft).
- Position the ground strap and install the bolt. Tighten to 25 Nm (18 lb-ft).
- Install the LH exhaust manifold. For additional information, refer to «Exhaust Manifold - LH»(ref-268722-S25473229922007102600000) in this article.
- Position the ignition coil in the engine compartment and connect the spark plug wires to the LH spark plugs.
- Install the oil level indicator tube and bolt. Tighten to 10 Nm (89 lb-in).
- Attach the wiring harness to the LH cylinder head and install the bolt. Tighten to 10 Nm (89 lb-in).
- Position the power steering and A/C compressor bracket and install the bolts. Tighten to 42 Nm (31 lb-ft).
Scheme 424
- Rotate the accessory drive belt tensioner counterclockwise and install the accessory drive belt.
- Time the camshafts. For additional information, refer to «Camshaft Timing»(ref-268722-S41121489972007102600000) in this article.
- Position the thermostat housing, making sure the bypass hose is connected to the water pump, and install the bolts. Tighten to 11 Nm (8 lb-ft).
- Position the bypass hose clamp.
- Connect the ECT sensor electrical connector.
- Position the fuel rail and fuel injector assembly and install the bolts. Tighten to 23 Nm (17 lb-ft).
- Connect the spring lock coupling. For additional information, refer to «FUEL SYSTEM - GENERAL INFORMATION»(ref-268784) article.
- Install the roller followers. For additional information, refer to «Camshaft Roller Follower»(ref-268722-S07100374202007102600000) in this article.
- Install the cooling fan shroud. For additional information, refer to «ENGINE COOLING»(ref-268733) article.
- Install the intake manifold. For additional information, refer to «Intake Manifold»(ref-268722-S10681386672007102600000) in this article.
- Fill and bleed the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-268733) article.