Test Equipment
Following test equipment should be used in DI system tests.
- Spark Tester (D81P-6666-A Or D89P-6666-A)
- Digital Volt-Ohmmeter (DVOM)
- 12-Volt Test Light
- Remote Starter Switch
- EEC-IV Diagnostic Cable (007-00097)
- EEC-IV Breakout Box (T83L-50-EEC-IV)
- Inductive Timing Light
Diagnostic Aids
PINPOINT TESTS A, AA, AAA, B and C are intended to diagnose hard faults. Intermittent failures may be difficult to diagnose using these procedures. Following information should be noted during testing
- All voltage readings given in test procedures are based on values obtained using a standard DVOM such as Rotunda (007 -00001) or Fluke (20 or 70 Series). DO NOT use RMS type meter.
- When instructed to inspect a wiring harness, perform both a visual inspection and a continuity test.
- When making voltage checks, ground connections should be made at negative battery terminal or cast iron surface of engine.
- When making measurements on a wiring harness or connector, perform a wiggle test while measuring.
- When making voltage checks, ground readings are defined as a value of less than 1.0 volt. Battery voltage is defined as a value of more than 10 volts.
- Circuits are identified in all capitals, for example: PIP. Manufacturer's breakout box overlay test terminals are identified by a "J" prefix, for example: J15 (PIP). This indicates test terminal number and circuit identification. Probe models may not have a "J" designation in front of the test terminal number.
- Test procedures are intended to identify faulty components or wiring while fault is present. If complaint is an intermittent condition, see «TESTS W/O CODES - EEC-IV (2.0L)»(ref-22923) in the ENGINE PERFORMANCE section.
Note. Start all diagnostics with QUICK TEST. See TESTS W/CODES - EEC-IV (2.0L) article in the ENGINE PERFORMANCE section. These tests are dependent on results and diagnostic trouble codes received during QUICK TEST.
| Application | Pinpoint Test/Step | |
|---|---|---|
| No Start & No Codes Present | ||
| Distributor Mounted ICM | A/1 | |
| Remote Mounted ICM | AA/1 | |
| No Start & Code 211 Or 212 Present (PIP At PCM Fault) | ||
| Distributor Mounted ICM | A/1 | |
| Remote Mounted ICM | AA/1 | |
| Vehicle Runs Normal Until SPOUT In-Line Connector Disconnected | (1) AAA/1 | |
| Code 212 (Engine Runs, IDM Missing | B/1 | |
| Code 213 (Timing Incorrect, SPOUT Open, Poor Fuel Economy Or Poor Driveability) | C/1 | |
| (1) Vehicles with remote mounted ICM only. | ||
| (1) | Vehicles with remote mounted ICM only. |
DI PINPOINT TEST INDEX
PINPOINT TEST A: NO START DISTRIBUTOR MOUNTED ICM
Pinpoint Test A
A1
Check For Codes
A2
Check Battery
A3
Check For Spark While Cranking
A4
Check Power To ICM
- WARNING: DO NOT connect EEC-IV Diagnostic Cable and PCM to EEC-IV Breakout Box simultaneously.
- Turn ignition on. Put DVOM on DC voltage scale. Measure voltage between J5 (ICM PWR) and J7 (B -). If voltage is 10 volts or less, repair open in ICM PWR circuit to ICM. If voltage is more than 10 volts, put DVOM on AC voltage scale and go to next step.
- Fig. 5: EEC-IV Diagnostic Cable (007-00097)- Installation Arrangement ID (DI)
A5
Check PIP Signal
A6
Check SPOUT Signal
A7
Check COIL PWR At Coil
A8
Check COIL- Signal
A9
Check For Spark
A10
Check Spark Plugs
A11
Check PIP Signal From ICM
A12
Check For Short To Power In PIP Circuit
A13
Check For Short To Ground In PIP Circuit
A14
Check ICM Resistance
- ICM RESISTANCE Between Terminals Ohms PIP (In) & PIP (Out) Less Than 150 CMP PWR & ICM PWR Less Than 150 GND & PIP (In) More Than 500 GND & IGN GND Less Than 5 PIP (In) & CMP PWR 900-1500
- Fig. 6: Distributor Mounted ICM Terminal ID
A15
Check SPOUT Signal
A16
Check SPOUT Circuit Voltage
A17
Check For Short To Power In SPOUT Circuit
A18
Check SPOUT Circuit Resistance
A19
Check For Short To Ground In SPOUT Circuit
A20
Check For Open In PIP Circuit
A21
Check IGN GND At PCM
A22
Check For Open In IGN GND Circuit
A23
Check For Open In COIL- Circuit
A24
Check For Short To Power In COIL- Circuit
A25
Check For Short To Ground In COIL- Circuit
Remote Mounted ICM System Diagram (Probe). Scheme 217
PINPOINT TEST AA: NO START REMOTE MOUNTED ICM
Pinpoint Test A
A1
Check For Codes
A2
Check Battery
A3
Check For Spark
A4
Check For ICM Power
- WARNING: DO NOT connect EEC-IV Diagnostic Cable and PCM to EEC-IV Breakout Box simultaneously.
- Turn ignition on. Put DVOM on DC voltage scale. Measure voltage between J5 (ICM PWR) and J7 (B -). If voltage is 10 volts or less, repair open in ICM PWR circuit to ICM. See Fig.7 . If voltage is more than 10 volts, go to next step.
A5
Check PIP Signal
A6
Check SPOUT Signal
- Fig. 8: Remote Mounted ICM Terminal ID
A7
Check COIL PWR At Coil
A8
Check COIL- Signal
A9
Check For Spark
A10
Check Spark Plugs
A11
Check For CMP Power At CMP Sensor
A12
Check For PIP From CMP Sensor
A13
Check PIP With ICM Disconnected
A14
Check PIP With PCM Disconnected
A15
Check PIP A To PCM For Short To Power
A16
Check PIP B To ICM For Short To Power
A17
Check PIP For Short To Ground
- NOTE: If engine starts in step 18), continue testing.
A18
Check For SPOUT In Harness
A19
Check For SPOUT High
A20
Check For Short To Power In SPOUT
A21
Check For Short To Ground In SPOUT
A22
Check For Short To Ground In SPOUT Harness
A23
Check For Open PIP
A24
Check IGN GND At PCM
A25
Check IGN GND At CMP Sensor
A26
Check PIP A At CMP Sensor
A27
Check For COIL- Open In Harness
A28
Check COIL- For Short To Power
A29
Check COIL- For Short To Ground
A30
Check GND At ICM
A31
Check GND At CMP Sensor
PINPOINT TEST AAA: NO START WITH SPOUT CONNECTOR DISCONNECTED
(REMOTE MOUNTED ICM)
Pinpoint Test A
A1
Check For Codes
A2
Check Battery
A3
Check For PIP Signal
- WARNING: DO NOT connect EEC-IV Diagnostic Cable and PCM to EEC-IV Breakout Box simultaneously.
- Turn ignition on. Put DVOM on AC voltage scale. Crank engine while measuring voltage between J15 (PIP) and J7 (B -). If AC voltage is 3.0-8.5 volts, replace ICM. If AC voltage is not 3.0-8.5 volts, go to next step.
A4
Check PIP Signal From PIP Sensor
PINPOINT TEST B: CONTINUOUS MEMORY CODE 212
Pinpoint Test B
B1
Connect Test Equipment
B2
Check IDM Signal At PCM
B3
Check For Short To Power In IDM
B4
Check For Short To Ground In IDM
B5
Check For Open IDM
PINPOINT TEST C KOER CODE 213: TIMING INCORRECT, SPOUT OPEN
POOR FUEL ECONOMY OR POOR DRIVEABILITY
Pinpoint Test C
C1
Check Base Timing
C2
Check Spark Advance
C3
Check For Good SPOUT To ICM
C4
Check For SPOUT Open In Harness