Maintenance Information Ford Pickup F150

VIN LOCATION

The Vehicle Identification Number (VIN) is located on the left side of the dash panel at the base of the windshield. The VIN chart explains the code characters.

VIN CODE ID EXPLANATION

Numbers preceding the explanations in the legend below refer to the sequence of characters as listed on VIN identification label. See VIN example below.

VIN Code ID Explanation. Scheme 3

SEVERE & NORMAL SERVICE DEFINITIONS

Note. Use the Severe Service schedule if the vehicle to be serviced is operated under ANY (one or more) of these conditions

Service is recommended at mileage intervals based on vehicle operation. Service schedules are based on the following primary operating conditions

Severe Service

1. Short Trips (About 10 Miles) In Freezing Temperatures
2. Towing Or Heavily Loaded
3. Severe Dust Conditions
4. Hot Weather, Stop-And-Go Driving
5. Extensive Idling Conditions (Taxi Or Delivery Type Service)
6. Snow Plowing
7. High Speed Operation With Fully Loaded Vehicle

Normal Service

1. Driven More Than 10 Miles Daily
2. No Operating Conditions From Severe Service List

ADDITIONAL MAINTENANCE

Wheel lug nut torque, clutch fluid reservoir level, exhaust system shielding, automatic transmission fluid level, automatic shift linkage, front axle spindle pins, clutch release lever pivots, driveshaft U-joints and slip yoke, if equipped with fittings, should be serviced or inspected every 6 months or 7500 miles for light duty emission vehicles and every 6 months or 5000 miles for diesel and heavy duty emissions vehicles.

REAR AXLE LUBRICATION

Rear axle lube quantities must be replaced every 100,000 miles, or if the axle has been submerged in water. Otherwise lube should not be checked unless a leak is suspected or repair required.

OFF-HIGHWAY VEHICLES

If vehicle is operated off-highway, perform the following items every 1000 miles. If vehicle is operated in mud and/or water, perform the following items daily.

1. Lubricate Front Axle, Steering And Clutch Linkages, Axle And Driveshaft U-Joints, And Slip Yoke If Equipped With Fittings.
2. Lubricate Automatic Transmission External Controls (Cables).
3. Inspect Front Wheel Bearings And Lubrication.
4. Inspect Disc And Drum Brake Systems, Hoses And Lines, Lube Caliper Slide Rails.
5. Inspect Exhaust System For Leaks, Damage, Or Loose Parts And Remove Any Foreign Material Trapped By Shielding.
6. Lubricate Clutch Release Lever Pivot (7.3L And 7.5L).

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SERVICE LABOR TIMES

Note. For 1990 and newer vehicles, labor times are provided, where available, within appropriate SERVICE INTERVAL table in SCHEDULED SERVICES article.

TIRE INFLATION

Inflation pressure and recommended tire size can be found on the Safety Compliance Certification Label decal attached to the driver's door latch post pillar.

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS

Note. If wheels are equipped with locking type lug nuts, ALWAYS position the keyed nut opposite the valve stem.

BATTERY SPECIFICATIONS

SUPPLEMENTAL AIR BAG SYSTEM

When performing maintenance on air bag equipped vehicles always observe proper safety precautions.

CHECKING AUTOMATIC TRANSMISSION FLUID

When checking the ATF always have the 4WD gear selector in any position other than neutral.

ANTI-LOCK BRAKE SYSTEM

On models with anti-lock brake systems, ALWAYS observe the following cautions

1. DO NOT attempt to bleed or add hydraulic fluid to system without first referring to the appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES Section.
2. Use ONLY recommended brake fluids. DO NOT use silicone brake fluids in ABS-equipped vehicles.
3. DO NOT mix tire sizes. As long as tires remain close to the original diameter, increasing the width is acceptable. Rolling diameter must be identical on all 4 tires.

REPLACING BLOWN FUSES

Before replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the electrical system. Be sure to use fuse with the correct indicated amperage rating. The use of an incorrect amperage rating fuse may result in a dangerous electrical system overload.

BATTERY WARNING

BRAKE PAD WEAR INDICATOR

Indicator will cause a squealing or scraping noise, warning that brake pads need replacement.

BRAKE PAD REPLACEMENT

CATALYTIC CONVERTER

To prevent catalytic converter overheating, DO NOT allow engine to idle for more than 20 minutes.

COOLANT (PROPYLENE-GLYCOL FORMULATIONS)

To avoid possible damage to vehicle use only ethylene-glycol based coolants with a mixture ratio from 44-68% anti-freeze. DO NOT use 100% anti-freeze as it will cause the formation of cooling system deposits. This results in coolant temperatures of over 300° F (149°C) which can melt plastics. 100% anti-freeze has a freeze point of only -8° F (-22°C).

DIESEL FUEL ANTI-FUNGAL ADDITIVES

DIESEL FUEL CONTAMINATION

DIESEL FUEL REQUIREMENTS

Note. A Diesel Fuel #1 & #2 combination (Blended Fuel) may be used, and is recommended for mild winter driving.

ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS

FUEL CONDITIONER (DIESEL ENGINES)

Allowing water to remain in fuel conditioner could result in extensive damage to or failure of fuel injection system. Diesel fuel can damage asphalt and other surfaces. Always place a drain pan under fuel conditioner to collect fuel, and dispose of fuel properly.

FUEL PUMP SHUTOFF SWITCH

This switch stops the flow of fuel to the engine after a collision. The impact does not have to be great to trigger the switch. To reset, press the white reset button on the switch located on the floorboard, to the left and above where the steering column passes through the floorboard.

FUEL SYSTEM SERVICE

HALOGEN BULBS

JUMP STARTING (TURBO DIESEL)

STARTING FLUID USE (TURBO DIESEL)

RADIATOR FAN

TURBOCHARGED MODELS (TURBO-DIESEL)

WARRANTY INFORMATION

BASIC NEW CAR LIMITED WARRANTY

All parts of the vehicle, except tires, are covered against defects in factory-supplied materials and workmanship for 12 months or 12,000 miles, whichever occurs first.

POWERTRAIN WARRANTY

Note. Powertrain Warranty varies in coverage length (either 4 years/50,000 miles or 6 years/60,000 miles) depending on model year.

Under this warranty, certain parts of the engine, transmission, axle and driveline are warranted against defects in materials and workmanship. This coverage begins after 12 months or 12,000 miles. See copy of warranty for specific components covered and length of coverage.

BUMPER-TO-BUMPER COVERAGE

All 1992-93 vehicles have complete warranty coverage against defects in materials and workmanship for 3 years or 36,000 miles, whichever occurs first. There is no deductible with this warranty. Items not covered include tires and parts that are subject to normal wear and tear, such as windshield wiper blades, brake linings, brake pads, clutch linings and scheduled maintenance items. There is no extended powertrain coverage included in this warranty.

BATTERY COVERAGE

Begins at warranty start date and lasts up to 3 years or 36,000 miles, whichever occurs first. For the first 12 months in service (less than 36,000 miles), battery will be replaced at no charge. After that, battery will be replaced on a customer-participation basis: For the 13th-24th month in service, Ford will pay 50%; for the 25th-36th month, Ford will pay 25%. Labor is covered for 3 years or 36,000 miles, whichever occurs first.

SAFETY RESTRAINT SYSTEM COVERAGE

Begins at warranty start date and lasts for 5 years or 50,000 miles, whichever occurs first. Covers safety restraint problems not related to comfort or appearance. Coverage for model years earlier than 1990 is 3 years with unlimited miles.

CORROSION COVERAGE

Begins at warranty start date and lasts for 6 years or 60,000 miles, whichever occurs first. 1992-93 models are covered for 6 years or 100,000 miles, whichever occurs first. Covers any holes in body sheet metal caused by corrosion.

EMISSIONS DEFECT & PERFORMANCE WARRANTIES (EXCEPT CALIFORNIA)

Defect Warranty ensures that vehicle meets applicable EPA regulations and that vehicle's emission control system is free from defects in materials and workmanship for a period of 5 years or 50,000 miles, whichever occurs first.

The Performance Warranty covers all costs of repairing or adjusting any components or parts as needed for the vehicle to pass a Federally required state or local emissions test.

Other emission control parts related to these components are covered by the Performance Warranty, where applicable. If another part fails due to the failure of one of these components, both parts are covered. See customer's copy of warranty information for specific items covered. Performance Warranty coverage is limited to fewer components after 2 years or 24,000 miles.

EMISSIONS PERFORMANCE WARRANTY (CALIFORNIA)

If vehicle fails a Smog Check inspection, all necessary repairs and adjustments will be made by manufacturer to ensure that vehicle passes the inspection. Warranty begins at warranty start date and lasts for a period of 3 years or 50,000 miles, whichever occurs first.

EMISSIONS DEFECT WARRANTY (CALIFORNIA)

If any emission-related part on the vehicle is defective, the part will be repaired or replaced by manufacturer. Warranty begins at warranty start date and lasts for a period of 3 years or 50,000 miles, whichever occurs first.

Some emission-related parts are warranted for 7 years or 70,000 miles whichever occurs first, and will be repaired or replaced by manufacturer if found to be defective in material or workmanship. See customer's copy of warranty information for specific items covered.

GVWR Over 8500 Lbs.

If an emission-related part on a vehicle with a GVWR over 8500 lbs. is defective, the part will be repaired or replaced by Ford Motor Co. for a period of 5 years or 50,000 miles (gasoline engines), or 5 years or 100,000 miles (diesel engines), whichever occurs first.

FUSE PANEL LOCATION

The fuse panel is located on the instrument panel behind access door, to the left of the steering column.

Scheme 10

Fuse & Circuit Breaker Identification

1. 1 - 15 Amp Stoplights, Hazard Lights, Speed Control
2. 2 - 15 Amp Exterior Lights, Instrument Panel Illumination
3. 3 - 15 Amp Turn Signals, Back-Up Lights, Overdrive Transmission (1983-90), Roof Map Light (1991)
4. 4 - 15 Amp Speed Control, Accessories & 4WD
5. 5 - 15 Amp Courtesy Lights, Dome Lights, Cargo Light, Glove Box Light
6. 6 - 30 Amp Heater & A/C-Heater
7. 7 - 5 Amp Instrument Illumination, Clock Dimming, Radio Display Dimming
8. 7 - 20 Amp Rear Anti-Lock Brakes
9. 8 - 15 Amp Radio & Clock Illumination, Headlight Switch Illumination
10. 9 - 30 Amp (Circuit Breaker) Power Door Locks
11. 9 - 25 Amp Transfer Case Control (1991)
12. 10 - 30 Amp (Circuit Breaker) Power Windows
13. 10 - 25 Amp Tailgate Window
14. 11 - 10 Amp Auxiliary Fuel Tank, Switch (If Equipped)
15. 12 - 30 Amp Horn, Cigarette Lighter, Speed Control
16. 13 - 5 Amp Instrument Illumination, Clock & Radio Display Dimming
17. 13 - 20 Amp Rear Anti-Lock Brakes
18. 14 - 15 Amp Safety Belt Buzzer, Warning Indicators, Tachometer, Diesel Glow Plug Control, Diesel Indicators

Scheme 11

1. 1 - 15 Amp Stoplights, Hazard Lights
2. 2 - 7 Amp (Circuit Breaker) Windshield Wiper Motor
3. 3 - 15 Amp Marker Lights
4. 4 - 15 Amp Turn Signals, Back-Up Lights, Overdrive Transmission (1983-90)
5. 5 - 15 Amp Accessory Feed
6. 6 - 15 Amp Glove Box Light, Interior Dome Light
7. 7 - 30 Amp Heater Blower Motor
8. 8 - 10 Amp Radio
9. 9 - 5 Amp Instrument Panel Illumination
10. 10 - 10 Amp Horn
11. 11 - 15 Amp Gauges & Warning Lights

Scheme 12

1. 1 - 30 Amp Heater A/C Blower
2. 2 - 8.25 Amp Wiper/Washer
3. 3 - Not Used
4. 4 - 15 Amp Warning Buzzer/Chime Module, Exterior, Lights, Instrument Illumination, Trailer Exterior Light Relay
5. 5 - Not Used
6. 6 - 15 Amp A/C Clutch, Diesel, Auxiliary Fuel Selector
7. 7 - 15 Amp Turn Signal Lights, Rear Window Defrost (Diesel Or Bronco Only)
8. 8 - 15 Amp Courtesy, Dome & Cargo Lights, Electric Outside Mirrors, Radio/Clock Memory, Speedometer Memory, Warning Buzzer/Chime Module
9. 9 - 15 Amp Power Point
10. 10 - 4 Amp Instrument Panel Illumination
11. 11 - 15 Amp Radio, Radio Display Dimmer
12. 12 - 20 Amp Power Lumbar, Power Door Locks, Electronic Shift Motor 4WD, Key Switch & Tailgate Power, Window (Bronco Or Diesel)
13. 13 - 15 Amp Stoplights, Hazard Lights, Keep Alive Memory Power (F-Series Only), Electronic Engine Control, Speed Control, Anti-Lock Brakes, Stop Sense For: Anti-Lock Brakes & Electronic Engine Control
14. 14 - 20 Amp Power Windows, Tailgate Power Window, Instrument Panel Switch
15. 15 - 20 Amp Anti-Lock Brakes (F-Series Only)
16. 16 - 15 Amp Cigarette Lighter
17. 17 - 10 Amp Warning Buzzer/Chime Module, Warning Indicators, Gauges, Tachometer, Transmission, Control Switch & Indicator Light
18. 18 - 10 Amp Speed Control (F-Series), Electronic Shift Module 4WD, Speedometer

See also:
• COMPUTER RELEARN PROCEDURES