Engine Control Components - Exploded View, 3.7L
SPECIAL TOOLS Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A) Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
Scheme 2
| Item | Specification |
|---|---|
| High Temperature Nickel Anti-Seize Lubricant XL-2 | |
| Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada) | WSS-M2C945-A |
| Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada) |
MATERIAL SPECIFICATIONS
Camshaft Position (CMP) Sensor
Note. The battery tray must be removed to access the RH exhaust or intake CMP. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Note. Lubricate the Camshaft Position (CMP) sensor O-ring seal with clean engine oil. LH shown in illustration, RH similar.
Scheme 3
| Item | Part Number | Description |
|---|---|---|
| 1 | LH exhaust Camshaft Position (CMP) sensor electrical connector (part of 12A581) | |
| 2 | LH intake CMP sensor electrical connector (part of 12A581) | |
| 3 | W503275 | LH exhaust CMP sensor bolt |
| 4 | 6B288 | LH exhaust CMP sensor |
| 5 | W503275 | LH intake CMP sensor bolt |
| 6 | 6B288 | LH intake CMP sensor |
Crankshaft Position (CKP) Sensor
Note. After installing the Crankshaft Position (CKP) sensor, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.
Scheme 4
| Item | Part Number | Description |
|---|---|---|
| 1 | W520101 | Heat shield nut |
| 2 | W701669 | Heat shield bolt |
| 3 | 6K342 | Heat shield |
| 4 | 6C070 | Rubber grommet cover |
| 5 | Crankshaft Position (CKP) sensor electrical connector (part of 12A581) | |
| 6 | W712315 | CKP sensor bolt (part of 6C315) |
| 7 | 6C315 | CKP sensor |
Cylinder Head Temperature (CHT) Sensor
Note. The lower intake manifold must be removed to access the CHT sensor. For additional information, refer to ENGINE - 3.7L .
Scheme 5
| Item | Part Number | Description |
|---|---|---|
| 1 | Cylinder Head Temperature (CHT) sensor electrical connector (part of 12A581) | |
| 2 | 6G004 | CHT sensor |
Heated Oxygen Sensor (HO2S) and Catalyst Monitor Sensor (CMS)
Note. For Heated Oxygen Sensor (HO2S) removal and installation, refer to HEATED OXYGEN SENSOR (HO2S) .
Note. If necessary, lubricate the Catalyst Monitor Sensor (CMS) with penetrating and lock lubricant to assist in removal.
Note. Apply anti-seize to the threads of the CMS prior to installing.
Note. The correct torque wrench setting must be calculated when using the Exhaust Gas Oxygen Sensor Socket to install the CMS. Refer to the Wrench Adapter Formulas in the illustration .
Scheme 6
Scheme 7
| Item | Part Number | Description |
|---|---|---|
| 1 | RH Catalyst Monitor Sensor (CMS) electrical connector | |
| 2 | 9F472 | RH CMS |
| 3 | RH Heated Oxygen Sensor (HO2S) electrical connector | |
| 4 | 9G444 | RH HO2S |
| 5 | LH HO2S electrical connector | |
| 6 | 9G444 | LH HO2S |
| 7 | LH CMS electrical connector | |
| 8 | 9F472 | LH CMS |
Knock Sensor (KS)
Note. The lower intake manifold must be removed to access the KS. For additional information, refer to ENGINE - 3.7L .
Note. LH cylinder head removed in illustration for clarity.
Scheme 8
| Item | Part Number | Description |
|---|---|---|
| 1 | Knock Sensor (KS) electrical connector (part of 12A581) | |
| 2 | 12A699 | KS |
| 3 | W704749 | KS bolt (2 required) |
Variable Camshaft Timing (VCT) Oil Control Solenoid
Note. The valve cover must be removed to access the VCT oil control solenoid. For additional information, refer to ENGINE - 3.7L .
Note. LH shown in illustration, RH similar.
Note. To install, tighten bolt(s) to 8 Nm (71 lb-in) plus an additional 20 degrees.
Scheme 9
| Item | Part Number | Description |
|---|---|---|
| 1 | W500215 | LH intake Variable Camshaft Timing (VCT) oil control solenoid bolt |
| 2 | 6B297 | LH intake VCT oil control solenoid |
| 3 | 6B297 | LH exhaust VCT oil control solenoid |
| 4 | W500215 | LH exhaust VCT oil control solenoid bolt |
- Refer to the procedures and/or exploded views for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.
Engine Control Components - Exploded View, 5.0L (4V)
SPECIAL TOOLS Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A) Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
| Item | Specification |
|---|---|
| High Temperature Nickel Anti-Seize Lubricant XL-2 | |
| Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada) |
MATERIAL SPECIFICATIONS
Note. RH shown in illustation, LH similar.
Scheme 10
| Item | Part Number | Description |
|---|---|---|
| 1 | RH intake Camshaft Position (CMP) sensor electrical connector (part of 12A581) | |
| 2 | W503277 | RH intake CMP sensor bolt |
| 3 | 18801 | Radio ignition interference capacitor |
| 4 | 6B288 | RH intake CMP sensor |
| 5 | RH exhaust CMP sensor electrical connector (part of 12A581) | |
| 6 | W503277 | RH exhaust CMP sensor bolt |
| 7 | 6B288 | RH exhaust CMP sensor |
Note. After installing the Crankshaft Position (CKP) sensor, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.
Scheme 11
| Item | Part Number | Description |
|---|---|---|
| 1 | Crankshaft Position (CKP) sensor electrical connector (part of 12A581) | |
| 2 | CKP sensor bolt (part of 6C315) | |
| 3 | 6C315 | CKP sensor |
Scheme 12
| Item | Part Number | Description |
|---|---|---|
| 1 | Cylinder Head Temperature (CHT) sensor electrical connector (part of 12A581) | |
| 2 | 6G004 | CHT sensor |
Note. For Heated Oxygen Sensor (HO2S) removal and installation, refer to HEATED OXYGEN SENSOR (HO2S) .
Note. If necessary, lubricate the Catalyst Monitor Sensor (CMS) with penetrating and lock lubricant to assist in removal.
Note. Apply anti-seize to the threads of the CMS prior to installing.
Note. The correct torque wrench setting must be calculated when using the Exhaust Gas Oxygen Sensor Socket to install the CMS. Refer to the Torque Wrench Adapter Formulas in the illustration .
Scheme 13
| Item | Part Number | Description |
|---|---|---|
| 1 | LH Catalyst Monitor Sensor (CMS) electrical connector | |
| 2 | 9F472 | LH CMS |
| 3 | RH CMS electrical connector | |
| 4 | 9F472 | RH CMS |
| 5 | LH Heated Oxygen Sensor (HO2S) electrical connector | |
| 6 | 9G444 | LH HO2S |
| 7 | RH HO2S electrical connector | |
| 8 | 9G444 | RH HO2S |
Note. The intake manifold must be removed to access the KS. For additional information, refer to ENGINE - 5.0L (4V) .
Scheme 14
| Item | Part Number | Description |
|---|---|---|
| 1 | RH Knock Sensor (KS) electrical connector (part of 14B485) | |
| 2 | LH KS electrical connector (part of 14B485) | |
| 3 | W500110 | RH KS bolt |
| 4 | W500110 | LH KS bolt |
| 5 | 12A699 | RH KS |
| 6 | 12A699 | LH KS |
Variable Camshaft Timing (VCT) Variable Force Solenoid
Note. The Variable Camshaft Timing (VCT) variable force solenoid pins must be fully depressed to avoid interference with the VCT valve tips during installation. Failure to follow these instructions can result in damage to the engine.
Note. LH shown in illustration, RH similar.
Note. It is necessary to remove the valve cover to perform this procedure. For additional information, refer to ENGINE - 5.0L (4V) .
Note. To install, tighten bolts to 8 Nm (71 lb-in) plus an additional 30 degrees.
Scheme 15
| Item | Part Number | Description |
|---|---|---|
| 1 | W700005 | LH exhaust Variable Camshaft Timing (VCT) variable force solenoid bolt (part of 6M280) (2 required) |
| 2 | 6M280 | LH exhaust VCT variable force solenoid |
| 3 | W700005 | LH intake VCT variable force solenoid bolt (part of 6M280) (2 required) |
| 4 | 6M280 | LH intake VCT variable force solenoid |
| 5 | VCT variable force solenoid pin (part of 6M280) (depress prior to installing solenoid) |
- Refer to the procedures and/or exploded views for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.
Engine Control Components - 5.8L (4V)
SPECIAL TOOLS Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A) Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
| Item | Specification |
|---|---|
| High Temperature Nickel Anti-Seize Lubricant XL-2 | |
| Motorcraft® SAE 5W-50 Full Synthetic Motor Oil XO-5W50-QGT or equivalent | WSS-M2C931-B |
| Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada) |
MATERIAL SPECIFICATIONS
Scheme 16
| Item | Part Number | Description |
|---|---|---|
| 1 | CMP sensor electrical connector | |
| 2 | N806155 | CMP sensor bolt |
| 3 | 6B288 | CMP sensor |
CKP Sensor
Note. The SC belt must be removed to perform this procedure. For additional information, refer to ACCESSORY DRIVE .
Note. The A/C compressor must be positioned aside to access the CKP sensor, it is not necessary to remove the A/C compressor from the vehicle.
Note. After installing the CKP sensor, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure, following the on-screen instructions.
Scheme 17
| Item | Part Number | Description |
|---|---|---|
| 1 | Wiring harness retainer (part of 12B637) | |
| 2 | A/C compressor electrical connector | |
| 3 | W707821 | A/C compressor stud bolt (3 required) |
| 4 | 190629 | A/C compressor |
| 5 | Crankshaft Position (CKP) sensor electrical connector | |
| 6 | N806155 | CKP sensor bolt |
| 7 | 6C315 | CKP sensor |
CHT Sensor
Note. The battery tray must be removed to perform this procedure. Refer to BATTERY, MOUNTING AND CABLES .
Note. Do not reuse the CHT sensor, install a new sensor.
Scheme 18
| Item | Part Number | Description |
|---|---|---|
| 1 | CHT sensor electrical connector | |
| 2 | 6G004 | CHT sensor |
ECT Sensor
Note. Drain the cooling system prior to removing the ECT sensor. Refer to ENGINE COOLING .
Note. Fill and bleed the cooling system after installing the ECT sensor. Refer to ENGINE COOLING .
Scheme 19
| Item | Part Number | Description |
|---|---|---|
| 1 | ECT sensor electrical connector | |
| 2 | 12A648 | ECT sensor |
Fuel Rail Pressure and Temperature Sensor
| WARNING | Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury. |
| WARNING | Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury. |
Note. Release the fuel system pressure prior to removing the fuel rail pressure and temperature sensor. Refer to FUEL SYSTEM - GENERAL INFORMATION .
Note. Inspect the O-ring seal and install new as necessary. Lubricate the O-ring seal with clean engine oil.
Scheme 20
| Item | Part Number | Description |
|---|---|---|
| 1 | Fuel rail pressure and temperature sensor electrical connector | |
| 2 | 9C482/9E498 | Vacuum hose |
| 3 | W705870 | Fuel rail pressure and temperature sensor bolts (2 required) |
| 4 | 9G756 | Fuel rail pressure and temperature sensor |
| 5 | O-ring seal |
HO2S and CMS
Note. For HO2S removal and installation, refer to HEATED OXYGEN SENSOR (HO2S) .
Note. If necessary, lubricate the CMS with penetrating and lock lubricant to assist in removal.
Note. Apply anti-seize to the threads of the CMS prior to installing.
Note. The correct torque wrench setting must be calculated when using the Exhaust Gas Oxygen Sensor Socket to install the CMS. Refer to the Torque Wrench Adapter Formulas in the illustration .
Scheme 21
| Item | Part Number | Description |
|---|---|---|
| 1 | RH HO2S electrical connector | |
| 2 | 9G444 | RH HO2S |
| 3 | RH CMS electrical connector | |
| 4 | 9F472 | RH CMS |
| 5 | LH CMS electrical connector | |
| 6 | 9F472 | LH CMS |
| 7 | LH HO2S electrical connector | |
| 8 | 9G444 | LH HO2S |
IAT2 Sensor
Note. Tighten the IAT2 sensor in 2 stages. During stage 2, do not tighten the IAT2 sensor more than one full turn and do not rotate the IAT2 sensor counterclockwise after tightening.
Scheme 22
- Stage 1: Tighten the IAT2 sensor to 15 Nm (133 lb-in).
- Stage 2: Tighten the IAT2 sensor until it is aligned as shown in illustration.
| Item | Part Number | Description |
|---|---|---|
| 1 | IAT2 sensor electrical connector | |
| 2 | 12A697 | IAT2 sensor |
KS
Note. Note the position and orientation of each KS. The sensors must be installed in the same position as removed or damage to the sensors may occur.
Note. The intake manifold must be removed to perform this procedure. Refer to ENGINE - 5.8L (4V) .
Scheme 23
| Item | Part Number | Description |
|---|---|---|
| 1 | KS harness electrical connector (part of 14B485) | |
| 2 | Pin-type retainer (part of 14B485) | |
| 3 | Pin-type retainer (part of 14B485) | |
| 4 | KS electrical connector (part of 14B485) (2 required) | |
| 5 | W500225 | KS bolt (2 required) |
| 6 | 12A699 | KS (2 required) |
- Refer to the procedures and/or exploded views for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.
Supercharger Bypass Vacuum Actuator
General Equipment
Actuator Adjustment Tool
Scheme 24
- Remove the SC. Refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-574156) .
Scheme 25
- NOTE: The actuator adjustment tool included with the new actuator kit must be used when installing the Supercharger (SC) bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the SC assembly. General Equipment: Actuator Adjustment Tool.
- Tighten to 20 Nm (177 lb-in).
- Remove General Equipment: Actuator Adjustment Tool.
- Install the SC. Refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-574156) .
Scheme 26
Scheme 27
- Remove the ACL outlet pipe. Refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-574156) .
- Disconnect the TP sensor electrical connector.
- NOTE: Do not put direct heat on the TP sensor or any other plastic parts because heat damage may occur. Damage may also occur if ETB temperature exceeds 120°C (248°F). NOTE: Do not use power tools. Remove the TP sensor. Using a heat gun, apply heat to the top of the ETB until the top TP sensor bolt ear reaches approximately 55°C (130°F). This should take no more than 3 minutes using an 1, 100-watt heat gun. The heat gun should be about 25.4 mm (1 in) away from the ETB. Monitor the temperature of the top TP sensor bolt ear on the ETB with a digital laser or infrared thermometer, while heating the ETB. Hand tools only. Discard the specified component. Follow local disposal regulations. Hand tools only. Discard the specified component. Follow local disposal regulations. Discard the specified component. Follow local disposal regulations.
Scheme 28
- NOTE: When installing the new TP sensor, make sure that the radial locator tab on the TP sensor is aligned with the radial locator hole on the ETB. NOTE: Do not use power tools. Hand tools only. Tighten to 3 Nm (27 lb-in).
- Install the ACL outlet pipe. Refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-574156) .
Scheme 29
| Item | Part Number | Description |
|---|---|---|
| 1 | 11A152 | Clutch Pedal Position (CPP) switch electrical connector (part of 12638) |
| 2 | 14489 | CPP switch |
Heated Oxygen Sensor (HO2S)
| Item | Specification |
|---|---|
| High Temperature Nickel Anti-Seize Lubricant XL-2 | |
| Penetrating and Lock Lubricant (US); Penetrating Fluid (Canada) XL-1 (US); CXC-51-A (Canada) |
MATERIAL SPECIFICATIONS
Powertrain Control Module (PCM)
SPECIAL TOOLS Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool
Scheme 30
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | PCM electrical connector (3 required) |
| 2 | W505423 | PCM bolt (2 required) |
| 3 | 12A650 | PCM |
Scheme 31
- Retrieve the module configuration. Carry out the module configuration retrieval steps of the Programmable Module Installation (PMI) procedure. For additional information, refer to «MODULE CONFIGURATION»(ref-574112) .
- Remove the 8 retainers and the radiator sight shield.
- Disconnect the 3 PCM electrical connectors.
- Remove the 2 bolts and the PCM.