Engine Cooling System: Removal & Installation Ford Mustang V рестайлинг

Removal and Installation

1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Remove the block heater cover.
3. Disconnect the block heater electrical connector.
4. Remove the block heater. To install, tighten to 40 Nm (30 lb-ft).
5. To install, reverse the removal procedure.
6. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

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1. Refer to the appropriate procedures and/or exploded views in this service information for any Warnings, Notices, Notes, Materials, Specifications, and Special Tools. Items in the exploded views may not be listed in order of removal.

1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
3. Completely cover the accessory drive belts with waterproof plastic.
4. If installing a new coolant inlet connector, release the clamp and disconnect the lower radiator hose.
5. Remove the bolts and the coolant inlet connector. To install, tighten the bolts to 10 Nm (89 lb-in).
6. Remove the thermostat and the thermostat O-ring seal. Discard the O-ring seal.
7. To install, reverse the removal procedure. Use a new O-ring seal and lubricate it with clean engine coolant.
8. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

Removal

1. Drain the cooling system For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
3. Completely cover the accessory drive belts with waterproof plastic.
4. Release the clamp and disconnect the thermostat housing-to-degas bottle from the thermostat housing.
5. Release the clamp and disconnect the lower radiator hose from the thermostat housing.
6. Release the clamp and disconnect the coolant return hose from the thermostat housing.
7. Release the clamp and disconnect the upper radiator hose from the thermostat housing.
8. Remove the 4 bolts and the thermostat housing. Remove and discard the 2 O-ring seals.

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1. Install 2 new O-ring seals and lubricate them with clean engine coolant.
2. Position the thermostat housing and install the bolts finger tight.
3. Tighten the 4 thermostat housing bolts in the sequence shown in 2 stages. Stage 1: Tighten to 8 Nm (71 lb-in). Stage 2: Tighten an additional 45 degrees.
4. Connect the upper radiator hose to the thermostat housing and position the clamp.
5. Connect the coolant return hose to the thermostat housing and position the clamp.
6. Connect the lower radiator hose to the thermostat housing and position the clamp.
7. Connect the thermostat housing-to-degas bottle to the thermostat housing and position the clamp.
8. Remove the plastic covering the accessory drive belts.
9. Install the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
10. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
3. Completely cover the accessory drive belts with waterproof plastic.
4. If installing a new coolant inlet connector, release the clamp and disconnect the lower radiator hose.
5. Remove the bolts and the coolant inlet connector. To install, tighten to 10 Nm (89 lb-in).
6. Remove the thermostat and the O-ring seal. Discard the O-ring seal.
7. To install, reverse the removal procedure. Use a new O-ring seal and lubricate it with clean engine coolant.
8. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Completely cover the accessory drive belts with waterproof plastic.
3. Release the clamp and disconnect the lower radiator hose from the coolant inlet connection.
4. Pull the upper radiator hose spring clip up until the end of the clip is in the detent on the quick connect coupling and disconnect the upper radiator hose from the upper radiator hose T-connector. To install, push the spring clip in place and connect the upper radiator hose quick connect coupling, making sure the coupling is secure.
5. Remove the thermostat housing bolts. To install, tighten to 10 Nm (89 lb-in).
6. Pull the upper radiator hose T-connector spring clip up until the end of the clip is in the detent on the quick connect coupling and remove the thermostat housing from the upper radiator hose T-connector. Remove and discard the thermostat housing gasket. To install, align the tab on the thermostat housing with the slot in the upper radiator hose T-connector. To install, push the spring clip in place and connect the thermostat housing to the upper radiator hose T-connector quick connect coupling, making sure the coupling is secure.
7. To install, reverse the removal procedure. Use a new thermostat housing gasket.
8. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

1. Drain the engine cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Remove the 2 bolts and position aside the thermostat housing cover and hose assembly. To install, tighten to 10 Nm (89 lb-in).
3. Remove the O-ring seal and the thermostat. Discard the O-ring seal.
4. To install, reverse the removal procedure. Lubricate the new O-ring seal with clean engine coolant.
5. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

1. Drain the engine cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Remove the degas bottle. For additional information, refer to «DEGAS BOTTLE»(ref-439830-S26137950112011120900000) in this service information.
3. Disconnect the Engine Coolant Temperature (ECT) sensor electrical connector.
4. Disconnect the 2 thermostat housing-to-intake manifold hoses and position them aside.
5. Disconnect the thermostat housing-to-lower radiator hose assembly and position it aside.
6. Disconnect the thermostat housing-to-oil filter adapter hose and position it aside.
7. Disconnect the thermostat housing-to-radiator hose and position it aside.
8. Remove the 2 nuts and the thermostat housing. To install, tighten to 25 Nm (18 lb-ft).
9. To install, reverse the removal procedure.
10. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

1. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
2. Loosen the 4 coolant pump pulley bolts.
3. Remove the accessory drive belt. For additional information, refer to «ENGINE ACCESSORY DRIVE BELTS»(ref-439789) article.
4. Completely cover the A/C compressor belt with waterproof plastic.
5. Remove the thermostat housing. For additional information, refer to «THERMOSTAT HOUSING - 3.7L»(ref-439830-S42418198242011120900000) in this service information.
6. Remove the 4 bolts and the coolant pump pulley.
7. Remove the 7 bolts and the coolant pump. Remove and discard the gasket and the O-ring seal in the coolant pump.

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1. Install a new O-ring seal in the coolant pump and lubricate it with clean engine coolant.
2. Position a new gasket, press the coolant pump over the channel cover plate snout protruding from the engine front cover and install the 7 bolts finger tight.
3. Tighten the coolant pump bolts in the sequence shown in 2 stages. Stage 1: Tighten to 10 Nm (89 lb-in). Stage 2: Tighten an additional 45 degrees.
4. Position the coolant pump pulley and install the 4 bolts finger tight.
5. Install the thermostat housing. For additional information, refer to «THERMOSTAT HOUSING - 3.7L»(ref-439830-S42418198242011120900000) in this service information.
6. Remove the plastic from the A/C compressor belt.
7. Install the accessory drive belt. For additional information, refer to «ENGINE ACCESSORY DRIVE BELTS»(ref-439789) article.
8. Tighten the 4 coolant pump pulley bolts to 24 Nm (18 lb-ft).
9. Install the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
10. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.
2. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
3. Loosen the 4 coolant pump pulley bolts.
4. Remove the accessory drive belt. For additional information, refer to «ENGINE ACCESSORY DRIVE BELTS»(ref-439789) article.
5. Completely cover the A/C compressor belt with waterproof plastic.
6. Remove the thermostat housing. For additional information, refer to «THERMOSTAT HOUSING - 5.0L»(ref-439830-S38689516472011120900000) in this service information.
7. Remove the bolts and the coolant pump pulley.
8. Disconnect the heater outlet hose from the heater outlet tube.
9. Release the clamp and disconnect the degas bottle-to-engine hose from the heater outlet tube.
10. Remove the 4 bolts and the coolant pump.
11. If a new coolant pump is being installed, remove the bolt and the heater outlet tube.

1. Remove and discard the O-ring seal.

Installation

1. If a new coolant pump is being installed, install a new O-ring seal on the heater outlet tube and lubricate it with clean engine coolant.
2. Install the heater outlet tube and the bolt. Tighten to 10 Nm (89 lb-in).
3. Inspect the sealing surfaces and clean with metal surface prep. Follow the instructions on the packaging.
4. Install the coolant pump and the bolts. Tighten the coolant pump bolts in 2 stages. Stage 1: Tighten to 20 Nm (177 lb-in). Stage 2: Tighten an additional 60 degrees.
5. Connect the degas bottle-to-engine hose to the heater outlet tube and position the clamp.
6. Connect the heater outlet hose to the heater outlet tube.
7. Position the coolant pump pulley and install the bolts finger tight.
8. Install the thermostat housing. For additional information, refer to «THERMOSTAT HOUSING - 5.0L»(ref-439830-S38689516472011120900000) in this service information.
9. Remove the plastic from the A/C compressor belt.
10. Install the accessory drive belt. For additional information, refer to «ENGINE ACCESSORY DRIVE BELTS»(ref-439789) article.
11. Tighten the coolant pump pulley bolts in a criss-cross pattern. Tighten to 25 Nm (18 lb-ft).
12. Install the air cleaner outlet tube. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
13. Fill and bleed the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-439830-S19987627532011120900000) in this service information.

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All vehicles

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1. For 3.5L GTDI, 3.7L and 5.0L engines, completely cover the accessory drive belts with waterproof plastic.
2. For radiator hose quick connect couplings, pull the radiator hose spring clip up until the end of the clip is in the detent on the quick connect coupling and disconnect the radiator hose.

1. To install, push the spring clip in place and connect the radiator hose quick connect coupling, making sure the coupling is secure.

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1. Remove the air cleaner and the air cleaner outlet tube. For additional information, refer to «INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM»(ref-439816) article.
2. Release the tabs and remove the air cleaner inlet pipe.
3. Remove the 2 bolts and position the degas bottle aside. To install, tighten to 8 Nm (71 lb-in).
4. Disconnect the cooling fan motor and shroud electrical connector.
5. If equipped, remove the transmission cooler tubes bracket bolt. To install, tighten to 8 Nm (71 lb-in).
6. Remove the bolt, the stud bolt and the cooling fan motor and shroud. To install, tighten to 8 Nm (71 lb-in).
7. To install, reverse the removal procedure.

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All Engines

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All engines