Charging System: Removal & Installation Ford Mustang V рестайлинг 2

Removal and Installation

1. Disconnect the battery. Refer to «BATTERY, MOUNTING AND CABLES»(ref-574143) .
2. Rotate the Front End Accessory Drive (FEAD) belt tensioner counterclockwise and position the FEAD belt aside.
3. Disconnect the generator electrical connector.
4. Position the generator B+ protective boot aside, remove the B+ nut and position the B+ terminal aside. To install, tighten to 17 Nm (150 lb-in).
5. Remove the generator stud nut. To install, tighten to 48 Nm (35 lb-ft).
6. Remove the generator bolt and the generator. To install, tighten to 48 Nm (35 lb-ft).
7. To install, reverse the removal procedure.

Scheme 20

1. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-574143) .
2. Remove the Air Cleaner (ACL) outlet pipe and ACL assembly. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-574156) .
3. Remove the ACL inlet pipe from the radiator support. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-574156) .
4. Remove the Front End Accessory Drive (FEAD) belt tensioner. For additional information, refer to «ACCESSORY DRIVE»(ref-574129) .
5. Position the generator B+ protective boot aside, remove the B+ nut and position the B+ terminal aside. To install, tighten to 17 Nm (150 lb-in).
6. Disconnect the generator electrical connector.
7. Remove the upper generator stud nut. To install, tighten to 48 Nm (35 lb-ft).
8. Remove the upper generator stud. To install, tighten to 8 Nm (71 lb-in).
9. Remove the lower generator bolt and the generator. To install, tighten to 48 Nm (35 lb-ft).
10. To install, reverse the removal procedure.

Scheme 21

Scheme 22

Scheme 23

1. With the vehicle in NEUTRAL, position it on a hoist. Refer to «JACKING & LIFTING»(ref-574118) .
2. Disconnect the battery. Refer to «BATTERY, MOUNTING AND CABLES»(ref-574143) .
3. Remove the Air Cleaner (ACL) assembly. Refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-574156) .
4. Rotate the FEAD belt tensioner clockwise and position the FEAD belt aside.
5. NOTE: The 2 upper generator bolts are removed with the generator. Completely loosen the 2 upper generator bolts. To install, tighten to 48 Nm (35 lb-ft).
6. Remove the 3 bolts and lower the underbody shield. To install, tighten to 9 Nm (80 lb-in).
7. Disconnect the generator electrical connectors and remove the lower generator bolt. To install, tighten to 48 Nm (35 lb-ft). To install, tighten to 17 Nm (150 lb-in).
8. To install, reverse the removal procedure.

Scheme 24

Removal

Note. This procedure only applies to the 3.7L manual transmission.

1. Remove the generator. For additional information, refer to «GENERATOR - 3.7L»(ref-574126-S24896884092013082300000) .
2. Using a small screwdriver or similar tool, insert the tool through the soft rubber area on the center of the pulley cap and pry off the cap. Discard the cap.
3. NOTE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator. NOTE: Use a 17 mm hex tool bit (such as a Snap-on® SAM17E2 or equivalent), to remove the clutch pulley. NOTE: The shaft and rotor will turn during removal. Insert a 17 mm hex tool into the clutch pulley. Install an impact gun onto the hex tool and use the impact gun to remove the clutch pulley. A couple of short bursts with the impact gun will remove the clutch pulley.

Installation

1. Hand start the clutch pulley onto the generator shaft.
2. NOTE: Use a 17 mm hex tool bit (such as a Snap-on® SAM17E2 or equivalent), to install the clutch pulley. NOTE: Use a 17 mm, 55 lb-ft green torque stick (such as a Snap-on® BTQS12H or equivalent), to install the clutch pulley. Insert a 17 mm hex tool into the clutch pulley and install a 17 mm, 55 lb-ft green torque stick on the hex tool.
3. NOTE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator. NOTE: The shaft and rotor will turn during installation. While holding the outer diameter of the clutch pulley, torque the clutch pulley using the impact gun and the 17 mm, 55 lb-ft green torque stick for 3-4 seconds. This makes sure the proper torque has been applied. To install, torque to 75 Nm (55 lb-ft).
4. Install a new cap onto the pulley with the rubber button facing inwards.
5. Install the generator. For additional information, refer to «GENERATOR - 3.7L»(ref-574126-S24896884092013082300000) .