Front Structure
Note. LH fender apron and frame rail view shown in illustration, RH similar.
Scheme 82
Scheme 82: Front Structure
| Item | Part Number | Description |
|---|
| 1 | 16138 | Radiator support - mild steel |
| 2 | 16055 LH/16054 RH | Apron assembly - mild steel |
| 3 | 16061 LH/16060 RH | Inner fender lower - mild steel |
| 4 | 16D157 LH/16D156 RH | Inner fender reinforcement - mild steel |
| 5 | 02733 LH/02732 RH | Gusset - High-Strength Low Alloy (HSLA) 350 steel |
| 6 | 16D041 LH/16D040 RH | Inner fender reinforcement - mild steel |
| 7 | 16155 LH/16154 RH | Inner fender upper - mild steel |
| 8 | 302015 | Cowl top outer panel - mild steel |
| 9 | 302030 | Cowl top inner panel - mild steel |
| 10 | | Dash panel center - mild steel |
| 11 | 1605 | Dash panel lower - mild steel |
| 12 | 10463 LH/10462 RH | Side member assembly - HSLA 350 steel |
| 13 | | Reinforcement (part of 160554 LH/16054 RH) - HSLA 350 steel |
Scheme 83
Scheme 83: Underbody Front
| Item | Part Number | Description |
|---|
| 1 | 10116 | Floor side member assembly (RH) - High-Strength Low Alloy (HSLA) 350 steel |
| 2 | 11135 | Floor pan assembly - mild steel |
| 3 | 11160 | Floor pan assembly - mild steel |
| 4 | 11644 | Crossmember - mild steel |
| 5 | 10117 | Floor side member assembly (LH) - HSLA 350 steel |
| 6 | 10535 | Floor side member assembly (LH) - HSLA 350 steel |
| 7 | 10063 | Side member extension (LH) - HSLA 350 steel |
| 8 | 10062 | Side member extension (RH) - HSLA 350 steel |
| 9 | 10534 | Floor side member assembly (RH) - HSLA 350 steel |
Scheme 84
Scheme 84: Underbody Rear - Coupe
| Item | Part Number | Description |
|---|
| 1 | 10456 | Side member assembly (RH) - High-Strength Low Alloy (HSLA) 350 steel |
| 2 | 280C06 | Support (RH) - HSLA 350 steel |
| 3 | 11215 | Floor pan assembly - mild steel |
| 4 | 111K48 | Reinforcement - HSLA 350 steel |
| 5 | 10780 | Rear crossmember - HSLA 350 steel |
| 6 | 102A24 | Center crossmember - HSLA 350 steel |
| 7 | 10457 | Side member assembly (LH) - HSLA 350 steel |
| 8 | 280C07 | Support (LH) - HSLA 350 steel |
| 9 | 44502 | Crossmember - HSLA 350 steel |
| 10 | 11644 | Crossmember - HSLA 350 steel |
Scheme 85
Scheme 85: Underbody Rear - Convertible
| Item | Part Number | Description |
|---|
| 1 | 10456 | Side member assembly (RH) - High-Strength Low Alloy (HSLA) 350 steel |
| 2 | 280C06 | Support (RH) - HSLA 350 steel |
| 3 | 102B54 | Brace (RH) - mild steel |
| 4 | 11215 | Floor pan assembly - mild steel |
| 5 | 11K48 | Reinforcement - HSLA 350 steel |
| 6 | 10780 | Rear crossmember - HSLA 350 steel |
| 7 | 102B55 | Brace (LH) - mild steel |
| 8 | 102A24 | Center crossmember - HSLA 350 steel |
| 9 | 10457 | Side member assembly (LH) - HSLA 350 steel |
| 10 | 280C07 | Support (LH) - HSLA 350 steel |
| 11 | 116A34 | Reinforcement - mild steel |
| 12 | 44502 | Crossmember - HSLA 350 steel |
| 13 | 11644 | Crossmember - HSLA 350 steel |
| WARNING | Collision damage repair must conform to the instructions contained in this service information. Replacement components must be new, genuine Ford Motor Company parts. Recycled, salvaged, aftermarket or reconditioned parts (including body parts, wheels or safety restraint components) are not authorized by Ford. Departure from the instructions provided in this service information, including alternate repair methods or the use of substitute components, risks compromising crash safety. Failure to follow these instructions may adversely affect structural integrity and crash safety performance, which could result in serious personal injury to vehicle occupants in a crash. |
Note. Factory spot welds may be substituted with either resistance spot welds or Metal Inert Gas (MIG) plug welds. Spot/plug welds should equal factory welds in both location and quantity. Do not place a new spot weld directly over an original weld location. Plug weld hole should equal 8 mm (0.31 in) diameter.
Note. The following steps provide a general guideline for replacement of body structure components. Refer to exploded views for specific component and assembly information.
- NOTE: Electronic modules and related wiring may be damaged when exposed to heat from welding procedures. Carefully disconnect and remove, or position away from heat affected areas. NOTE: When it is necessary to carry out weld-bonding procedures, refer to «WELD-BONDING»(ref-574197-S36223129372013082300000) . Remove the outer body sheet metal from the affected area prior to carrying out any reinforcing panel replacement. For additional information, refer to «SECTIONING GUIDELINES»(ref-574197-S41282356282013082300000) .
- Where possible, create a backer piece using a portion of the old panel. This will create a stronger joint.
- When welding overlapping surfaces or substrates, apply a weld-through primer between the surfaces prior to welding. When the surfaces have been welded, apply corrosion protection material to the exterior surfaces or substrates. Make sure horizontal joints and flanges are correctly sealed with seam sealer to prevent moisture intrusion. Water and moisture migrate to horizontal joints and corrosion tends to occur more rapidly in these areas. Metal surfaces must be clean and dry before applying seam sealer.
- Proceed with refinishing procedures following Ford-approved paint guidelines. Apply corrosion protection to the repair area as required.
