Contents Section: Charging System All sections

Generator and Regulator: Removal & Installation Ford Fusion I рестайлинг

Charging System 2 illustrations ~394 words

REMOVAL AND INSTALLATION

  1. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-291883) article.
  2. Remove the bolt, the 2 nuts and the generator upper air duct. To install, tighten to 8 Nm (71 lb-in).
  3. Rotate the front end accessory drive (FEAD) belt tensioner clockwise and position the accessory drive belt aside.
  4. Remove the 2 nuts and the generator shield. To install, tighten to 25 Nm (18 lb-ft).
  5. Press the locking tabs and remove the generator intermediate air duct.
  6. Position the generator protective cover aside, remove the nut and position the generator B+ terminal aside. To install, tighten to 12 Nm (9 lb-ft).
  7. Release the generator harness locator from the generator.
  8. Disconnect the generator electrical connector.
  9. Release the generator harness locator from the engine block.
  10. Disconnect the crankshaft position (CKP) sensor connector and position the generator harness aside.
  11. Remove the bolt, 2 nuts and the generator. To install, tighten to 47 Nm (35 lb-ft).
  12. If necessary, remove the 3 bolts and the generator lower air duct. To install, tighten to 4 Nm (35 lb-in).
  13. If necessary, remove the 2 generator stud bolts. To install, tighten to 24 Nm (18 lb-ft).
  14. To install, reverse the removal procedure.

Scheme 12

Scheme 12: Generator - 3.0L
ItemPart NumberDescription
1W706414Generator B+ terminal nut
2Generator B+ terminal (part of 14B060)
3Generator electrical connector (part of 12B637)
4W707669Generator stud bolt
5W704747Generator bolts (2 required)
610300Generator
  1. Remove the A/C compressor. For additional information, refer to «CLIMATE CONTROL»(ref-291887) article.
  2. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-291883) article.
  3. Position the generator protective cover aside, remove the nut and position the generator B+ terminal aside. To install, tighten to 12 Nm (9 lb-ft).
  4. Disconnect the generator electrical connector.
  5. Remove the 3 bolts and the generator. To install, tighten to 47 Nm (35 lb-ft).
  6. To install, reverse the removal procedure.

Generator - 3.5L

ItemSpecification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalentWSS-M2C930-A

Material

Scheme 13

Scheme 13
ItemPart NumberDescription
1W712609Generator stud
2W520414Generator nut
3W709986Generator bolt
4W706414Generator B+ terminal nut
510300Generator
6Generator electrical connector (part of 14B060)
7Generator B+ terminal (part of 14B060)
8Pin-type retainer, wiring harness
  1. Remove the A/C compressor. For additional information, refer to «CLIMATE CONTROL»(ref-291887) article.
  2. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-291883) article.
  3. Position the generator protective cover aside, remove the nut and position the generator B+ terminal aside. To install, tighten to 12 Nm (9 lb-ft).
  4. Disconnect the generator electrical connector. Detach the pin-type retainer and wiring harness.
  5. Remove the oil filter. Lubricate the oil filter seal with clean engine oil before installation.
  6. Position the engine wiring harness aside.
  7. Remove the generator stud nut. To install, tighten to 47 Nm (35 lb-ft).
  8. Remove the generator bolt and the generator.
  9. To install, reverse the removal procedure.