Contents Section: Auxiliary Emission Control Systems All sections

Engine Emission Control - 2.3L: Specifications Ford Fusion I рестайлинг

Auxiliary Emission Control Systems 2 illustrations ~254 words

TORQUE SPECIFICATIONS

DescriptionNm
Crankcase vent oil separator bolts10
EGR valve bolts20
Secondary Air Injection (AIR) pump bolts30
AIR valve bolts10

TORQUE SPECIFICATIONS

Note. Do not permanently remove or render inoperative any part of the vehicle emission control system including related hardware. Failure to comply may violate applicable state and federal laws.

The engine emission control system consists of the

  1. EGR system.
  2. PCV system.
  3. Secondary Air Injection (AIR) system.

EGR System - The EGR system returns a small amount of exhaust gas into the intake manifold. This reduces the overall combustion temperature. Cooler combustion temperatures provide a significant reduction of the Nitrogen Oxides (NOX) in the exhaust emissions.

The engine incorporates a stepper motor-controlled EGR valve which receives its signal from the PCM. Engine coolant is used to cool the EGR valve. The EGR valve and stepper motor are serviced as an assembly.

The amount of recirculated exhaust gas depends on

  1. engine RPM.
  2. intake manifold vacuum.
  3. exhaust backpressure.
  4. Engine Coolant Temperature (ECT).
  5. Throttle Position (TP).

PCV System - The PCV system uses intake manifold vacuum to ventilate blow-by vapors from the crankcase and return the vapors to the intake manifold for combustion. The PCV valve varies the amount of blow-by vapors returned to the intake manifold based on available engine vacuum. The PCV valve also prevents backfiring into the crankcase.

Secondary Air Injection (AIR) System - The AIR system controls emissions during engine operation by forcing air downstream into the exhaust manifold to oxidize the hydrocarbons and carbon monoxide.

Scheme 5

Scheme 5: Vehicle Emission Vacuum Routing
ItemPart NumberDescription
19J559Engine air swirl control valve
29J559Engine air swirl control valve
39424Intake manifold
49F491Secondary Air Injection (AIR) valve
59H465AIR control valve
69G641Evaporative Emission (EVAP) canister purge valve
76A666PCV valve
86A785Crankcase vent oil separator
99L492Intake Manifold Runner Control (IMRC) valve
109L492IMRC valve
119B642Air cleaner outlet pipe
126K271Valve cover
139K007Fuel tank
149E857EVAP canister
15Fuel Tank Pressure (FTP) sensor (part of 9A228)
169034Fuel tank filler pipe

Scheme 6

Scheme 6
ItemPart NumberDescription
19J559Engine air swirl control valve
29J559Engine air swirl control valve
39424Intake manifold
49G641Evaporative Emission (EVAP) canister purge valve
59L492Intake Manifold Runner Control (IMRC) valve
69L492IMRC valve
76A666PCV valve
86A785Crankcase vent oil separator
99B642Air cleaner outlet pipe
106K271Valve cover
119K007Fuel tank
129E857EVAP canister
13Fuel Tank Pressure (FTP) sensor (part of 9A228)
149034Fuel tank filler pipe

Refer to the Introduction - Gasoline Engines article.

See also:
JACKING AND LIFTING