Transfer Case - Power Transfer Unit (Ptu): Other Ford Freestyle I

Output Shaft Seal

SPECIAL TOOL DESCRIPTION Installer, Output Shaft Oil Seal 308-246 (T96P-7127-A)

Halfshaft Seal - RH

SPECIAL TOOL DESCRIPTION Installer, Power Take Off Halfshaft Seal 205-815

Scheme 10

1. Remove the RH halfshaft. For additional information, refer to «REMOVAL»(ref-255248-S22212220092007053000000) .
2. Remove and discard the halfshaft seal.

Input Shaft Seal

SPECIAL TOOL DESCRIPTION Installer, Power Take Off Halfshaft Seal 205-815

Scheme 11

1. Using the special tool, install a new input shaft seal.
2. Install the input shaft oil slinger.
3. Install a new vent cap and filter.
4. Install the power transfer unit (PTU). For additional information, refer to «POWER TRANSFER UNIT (PTU)»(ref-255272-S12351227642007053000000) .

MATERIAL SPECIFICATION

Scheme 12

1. Wipe off any residual grease or contaminants from the PTU splines. Apply a thin, uniform coating of grease to all of the PTU spline surfaces before assembly.
2. Position the power transfer unit (PTU) in place and install the 4 PTU bolts. Tighten to 90 N.m (66 lb-ft).
3. Install the LH and RH half shafts. For additional information, refer to «INSTALLATION»(ref-255248-S40942864902007053000000) and «INSTALLATION»(ref-255248-S18281948382007053000000) .
4. Line up the index marks made during removal.
5. Install the driveshaft brace and the 2 driveshaft brace bolts. Tighten to 30 N.m (22 lb-ft).
6. Install the 6 driveshaft flange bolts. Tighten to 25 N.m (18 lb-ft).
7. Position the catalytic converter pipe, install the 2 catalytic converter pipe bolts and connect the rubber hanger. Tighten to 40 N.m (30 lb-ft).
8. Install the 2 rear exhaust pipe nuts. Tighten to 40 N.m (30 lb-ft).
9. Install the 2 front exhaust pipe nuts. Tighten to 40 N.m (30 lb-ft).