Contents Section: Auxiliary Emission Control Systems All sections

Emission Control System: Other Ford Focus II рестайлинг

Auxiliary Emission Control Systems 4 illustrations ~415 words

Material

ItemSpecificationFill Capacity
Motorcraft Metal Surface Prep ZC-31

Material

Engine Emission Control

Note. Do not permanently remove or render inoperative any part of the vehicle emission control system including related hardware. Failure to comply may violate applicable state and federal laws.

The engine emission control system consists of the

  1. EGR system.
  2. PCV system.

EGR System - The EGR system returns a small amount of exhaust gas into the intake manifold. This reduces the overall combustion temperature. Cooler combustion temperatures provide a significant reduction of the oxides of nitrogen (NOx) in the exhaust emissions.

The engine incorporates a stepper motor-controlled EGR valve which receives its signal from the PCM. Engine coolant is used to cool the EGR valve. The EGR valve and stepper motor are serviced as an assembly.

The amount of recirculated exhaust gas depends on

  1. engine rpm.
  2. intake manifold vacuum.
  3. exhaust backpressure.
  4. engine coolant temperature (ECT).
  5. throttle position (TP).

PCV System - The PCV system uses intake manifold vacuum to ventilate blow-by vapors from the crankcase and return the vapors to the intake manifold for combustion. The PCV valve varies the amount of blow-by vapors returned to the intake manifold based on available engine vacuum. The PCV valve also prevents backfiring into the crankcase.

The PCV valve is serviced as part of the crankcase vent oil separator.

Scheme 1

Scheme 1: Vehicle Emission Vacuum Routing
ItemPart NumberDescription
19424Intake manifold
29J559Swirl control valve solenoid
39L492Swirl control valve actuator
4PCV valve (part of 6A785)
56A785Crankcase vent oil separator
69E652Air cleaner outlet pipe
76582Valve cover
89G641Evaporative emission (EVAP) canister purge valve
99002Fuel tank
10Fuel tank pressure (FTP) sensor (part of 9K164)
119034Fuel tank filler pipe
129E857EVAP canister

Scheme 2

Scheme 2
ItemPart NumberDescription
19424Intake manifold
2PCV valve (part of 6A785)
36A785Crankcase vent oil separator
49E652Air cleaner outlet pipe
56582Valve cover
69G641Evaporative emission (EVAP) canister purge valve
79002Fuel tank
8Fuel tank pressure (FTP) sensor (part of 9K164)
99034Fuel tank filler pipe
109E857EVAP canister

Refer to the INTRODUCTION - GASOLINE MODELS article.

Exhaust Gas Recirculation (EGR) Valve

ItemSpecification
Motorcraft Metal Surface Prep ZC-31

Material

Scheme 3

Scheme 3: REMOVAL AND INSTALLATION
ItemPart NumberDescription
118C266Heater hose
2W527302Heater hose clamp
38K556Coolant outlet adapter
48B274Upper radiator hose
5Upper radiator hose clamp (part of 8B274)
69D476EGR valve gasket
79D475EGR valve
8W500225EGR valve bolt (2 required)
914A464EGR valve electrical connector
1014A624Engine wiring harness electrical connector (2 required)
1114A301Engine wiring harness electrical connector bracket
1214A464PCM electrical connector
1312A650PCM
  1. Drain the cooling system. For additional information, refer to «ENGINE COOLING»(ref-357157) .
  2. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION AND FILTERING»(ref-357190) article.
  3. Disconnect the 2 engine wiring harness electrical connectors and release them from the bracket.
  4. Disconnect the center PCM electrical connector.
  5. Disconnect the EGR valve electrical connector.
  6. Release the clamp and remove the upper radiator hose from the coolant outlet adapter.
  7. Release the clamp and remove the heater hose from the EGR valve.
  8. Remove the 2 bolts and the EGR valve. Discard the gasket. To install, tighten to 20 Nm (15 lb-ft).
  9. Clean the mating surfaces of any residual gasket material.
  10. To install, reverse the removal procedure.
  11. Fill and bleed the cooling system. For additional information, refer to «ENGINE COOLING»(ref-357157) .

Scheme 4

Scheme 4: REMOVAL AND INSTALLATION
ItemPart NumberDescription
1W500214Crankcase vent oil separator bolt (8 required)
26A785Crankcase vent oil separator
3Retainer clip (part of 6A785)
46B752Crankcase vent oil separator gasket
518C266Bypass hose
  1. Remove the intake manifold. For additional information, refer to «ENGINE - 2.0L»(ref-357159) .
  2. Release the bypass hose from the retainer clip and position aside.
  3. Remove the 8 bolts, crankcase vent oil separator and the gasket. To install, tighten to 10 Nm (89 lb-in).
  4. To install, reverse the removal procedure.