Charging System - Generators & Regulators: Removal & Installation Ford Focus I facelift

REMOVAL AND INSTALLATION

1. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-278287) article.
2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-278237) article.
3. Remove the 2 screws and the accessory drive splash shield. To install, tighten to 5 Nm (44 lb-in).
4. Rotate the front end accessory drive belt tensioner clockwise and position the front end accessory drive belt aside.
5. Release the 2 retainers and remove the lower generator air duct.
6. Disconnect the generator electrical connector.
7. Position the protective cover aside, remove the nut and position the generator B+ terminal aside. Discard the nut. To install, tighten to 8 Nm (71 lb-in).
8. Remove the 2 nuts and the generator splash shield. To install, tighten to 25 Nm (18 lb-ft).
9. Remove the generator bolt. To install, tighten to 47 Nm (35 lb-ft).
10. Remove the 2 generator nuts. To install, tighten to 47 Nm (35 lb-ft).
11. Remove the engine roll restrictor mount bolt. To install, tighten to 48 Nm (35 lb-ft).
12. Position the engine forward and remove the generator.
13. If necessary, remove the 2 generator stud bolts. To install, tighten to 24 Nm (18 lb-ft).
14. If necessary, remove the bolt and the generator air duct. To install, tighten to 12 Nm (9 lb-ft).
15. If necessary, remove the cap, nut and radial adapter. To install, tighten to 11 Nm (8 lb-ft).
16. To install, reverse the removal procedure.

Scheme 3

1. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-278287) article.
2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-278237) article.
3. Remove the 2 screws and the accessory drive splash shield. To install, tighten to 5 Nm (44 lb-in).
4. Rotate the front end accessory drive belt tensioner clockwise and position the front end accessory drive belt aside.
5. Remove the 2 nuts and the generator heat shield. To install, tighten to 25 Nm (18 lb-ft).
6. Release the 2 retainers and the generator lower air duct.
7. Disconnect the generator electrical connector.
8. Position the protective cover aside, remove the nut and position the generator B+ terminal aside. Discard the nut. To install, tighten to 8 Nm (71 lb-in).
9. Remove the generator bolt. To install, tighten to 47 Nm (35 lb-ft).
10. Remove the 2 generator nuts. To install, tighten to 47 Nm (35 lb-ft).
11. Remove the engine roll restrictor mount bolt. To install, tighten to 48 Nm (35 lb-ft).
12. Position the engine forward and remove the generator.
13. If necessary, remove the 2 generator stud bolts. To install, tighten to 24 Nm (18 lb-ft).
14. If necessary, remove the 3 nuts and the generator upper air duct. To install, tighten to 4 Nm (35 lb-in).
15. If necessary, remove the cap, nut and radial adapter. To install, tighten to 11 Nm (8 lb-ft).
16. To install, reverse the removal procedure.

Generator - 2.3L

Note. Early build vehicles.

Scheme 4

Note. Late build vehicles.

1. Disconnect the battery. For additional information, refer to «BATTERY, MOUNTING AND CABLES»(ref-278287) article.
2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING AND LIFTING»(ref-278237) article.
3. Remove the 2 screws and the accessory drive splash shield. To install, tighten to 5 Nm (44 lb-in).
4. Rotate the front end accessory drive belt tensioner clockwise and position the front end accessory drive belt aside.
5. Release the 2 retainers and the generator lower air duct.
6. Disconnect the generator electrical connector.
7. Position the protective cover aside, remove the nut and position the generator B+ terminal aside. Discard the nut. To install, tighten to 8 Nm (71 lb-in).
8. Remove the 2 nuts and the generator splash shield. To install, tighten to 25 Nm (18 lb-ft).
9. Remove the generator bolt. To install, tighten to 47 Nm (35 lb-ft).
10. Remove the 2 generator nuts. To install, tighten to 47 Nm (35 lb-ft).
11. Remove the engine roll restrictor mount bolt. To install, tighten to 48 Nm (35 lb-ft).
12. Position the engine forward and remove the generator.
13. If necessary, remove the 2 generator stud bolts. To install, tighten to 24 Nm (18 lb-ft).
14. If necessary, remove the bolt and the generator upper air duct. To install, tighten to 12 Nm (9 lb-ft).
15. If necessary, remove the cap, nut and radial adapter. To install, tighten to 11 Nm (8 lb-ft).
16. To install, reverse the removal procedure.

Scheme 5

1. Remove the generator. For additional information, refer to «Generator - 2.0L PZEV»(ref-278251-S11665575272008012400000) .
2. Remove the 4 screws and the generator voltage regulator (includes the generator brush and terminal holder). To install, tighten to 3 Nm (27 lb-in).
3. To install, reverse the removal procedure.