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Engine 2.0L 4-CYLINDER - VIN B & 3: Specifications Ford Focus I

Mechanical

Crankcase Capacity

Oil capacity is 4.5 qts. (4.3L) with oil filter.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
A/C Compressor Mounting Bolt18 (24)
Accessory Drive Belt Idler Pulley Bolt35 (45)
Camshaft Bearing Cap Bolt (1)
Contour, Cougar & Mystique11 (15)
Escape14 (19)
Escort10-12 (13-17)
Focus
Stage 1(2)
Stage 214 (19)
Camshaft Timing Pulley Bolt
Intake50 (68)
Exhaust
Contour, Cougar & Mystique44 (60) Then 89 (120)
Escort (3)(4)
Escape & Focus50 (68)
Connecting Rod Cap Nut
Step 126 (35)
Step 2Additional 90 Degrees
Crankshaft Pulley Bolt
Escort81-89 (110-120)
Except Escort85 (115)
Cylinder Head Bolt (5)
Contour, Cougar & Mystique (2000)
Step 118 (24)
Step 233 (45)
Step 3Additional 105 Degrees
Cougar (2001)
Step 115 (20)
Step 230 (40)
Step 3Additional 90 Degrees
Escort
Step 112-18 (15-24)
Step 226-33 (35-45)
Step 3Additional 105 Degrees
Escape & Focus
Step 115 (20)
Step 230 (40)
Step 3Additional 90 Degrees
Exhaust Camshaft Sprocket Bolt
Escape50 (68)
Except Escape27 (37)
Exhaust Manifold Nuts
Cougar11 (15)
Contour, Escort & Mystique10-12 (14-17)
Escape13 (18)
Focus12 (16)
Flywheel Bolt
Contour, Cougar & Mystique81 (110)
Escort75-85 (102-115)
Escape & Focus83 (112)
Generator Bracket-To-Cylinder Head Bolt48 (65)
Generator-To-Bracket Bolt18 (24)
Idler Roller Bearing - 2001 Cougar28 (38)
Intake Manifold Bolt/Nut
Except Escort13 (18)
Escort10-12 (14-17)
Main Bearing Cap Bolt (6)
Contour & Mystique
Stage 118 (24)
Stage 2Additional 90 Degrees
Cougar63 (85)
Escape
Stage 118 (24)
Stage 2Additional 60 Degrees
Escort (7)59-66 (80-90)
Oil Pan Bolt15-18 (20-24)
Except Escape & Escort
Stage 1(8)
Stage 2(2)
Escape
Stage 1(2)
Stage 29 (12)
Escort15-22 (20-30)
Rear Seal Housing Bolt13-16 (18-22)
Spark Plug11 (15)
Starter Bolt
Escape18 (24)
Except Escape35 (48)
Subframe-To-Body Bolt96 (130)
Timing Belt Tensioner Bolt18 (24)
Torque Converter Nuts54-64 (73-87)
Transaxle-To-Engine Bolt61 (83)
Water Pump Bolt
Contour & Mystique8 (11)
Cougar & Focus13 (18)
Escape7 (10)
Escort18 (24)
Water Pump Pulley Bolt
Contour & Mystique18 (24)
Cougar9 (12)
Escape & Escort17 (23)
Focus18 (24)
Wheel Lug Nuts94 (127)
INCH Lbs. (N.m)
Exhaust Manifold Studs
Contour, Cougar & Mystique89 (10)
Focus44 (5)
Intake Manifold Studs89 (10)
Lower Timing Belt Cover Bolt
Escape62 (7)
Except Escape71 (8)
Oil Pump-To-Block
Escape
Stage 153 (6)
Stage 2Additional 45 Degrees
Except Escape97 (11)
Oil Strainer Bolt89 (10)
Thermostat Housing Bolt
Cougar, Contour & Mystique80 (9)
Escape & Focus89 (10)
Upper Timing Belt Cover Bolt
Escape71 (8)
Except Escape89 (10)
Valve Cover
2001 Cougar
Stage 118 (2)
Stage 289 (120)
Escape80 (9)
Except 2001 Cougar & Escape62 (7)
(1) Tighten in sequence. (Схема №11) (2) Tighten bolts to 89 INCH lbs. (10 N.m). (3) Tighten bolt in 3 steps. (4) Tighten bolt to 36 ft. lbs. (50 N.m). Remove TDC peg and camshaft alignment timing tool. Tighten bolt to 85-92 ft. lbs. (115-125 N.m). (5) Tighten in 3 steps, in sequence. (Схема №7) (6) Tighten thrust bearing last. (7) Tighten bolt in sequence. (Схема №50) (8) Tighten bolts to 53 INCH lbs. (6 N.m).
(1)Tighten in sequence. (Схема №11)
(2)Tighten bolts to 89 INCH lbs. (10 N.m).
(3)Tighten bolt in 3 steps.
(4)Tighten bolt to 36 ft. lbs. (50 N.m). Remove TDC peg and camshaft alignment timing tool. Tighten bolt to 85-92 ft. lbs. (115-125 N.m).
(5)Tighten in 3 steps, in sequence. (Схема №7)
(6)Tighten thrust bearing last.
(7)Tighten bolt in sequence. (Схема №50)
(8)Tighten bolts to 53 INCH lbs. (6 N.m).

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement122 Cu. In. (2.0L)
Bore3.35" (85 mm)
Stroke3.46" (88 mm)
Compression Ratio
Contour, Cougar & Mystique10.1:1
Escape9.6:1
Escort & Focus9.1:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play
Standard.004-.010 (.09-.26)
Service Limit(1)
Maximum Runout(1)
Main Bearings
Journal Diameter2.282-2.283 (57.98-58.00)
Journal Out-Of-Round.0003 (.008)
Journal Taper.0003 (.008)
Oil Clearance
Standard.0008-.0021 (.020-.065)
Service Limit(1)
Connecting Rod Bearings
Journal Diameter
Except Cougar1.7279-1.7287 (43.89-43.91)
Cougar1.8460-1.8468 (46.89-46.91)
Journal Out-Of-Round.0003 (.008)
Oil Clearance
Standard.0008-.0021 (.020-.065)
Service Limit(1)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Center-To-Center Length5.193-5.195 (131.905-131.975)
Maximum Bend(1)
Piston Pin Bore.8098-.8114 (20.570-20.610)
Piston Pin Bore
White.8124-.8125 (20.635-20.638)
Red.8125-.8126 (20.638-20.641)
Blue.8126-.8128 (20.641-20.644)
Side Play
Standard.0036-.0105 (.092-.268)
Service Limit(1)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CONNECTING RODS

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle45.6°
Head Diameter1.53" (39 mm)
Installed Height(1)
Minimum Margin(1)
Minimum Refinish Length(1)
Stem Diameter.3159-.3166" (8.025-8.043 mm)
Exhaust Valve
Face Angle45.6°
Head Diameter1.33-1.34" (33.91-34.11 mm)
Installed Height(1)
Minimum Margin(1)
Minimum Refinish Length(1)
Stem Diameter.3148-.3156" (7.996-8.017 mm)
Valve Springs
Free Length
Standard1.858" (47.2 mm)
Service Limit(1)
Installed Height1.416-1.542" (35.99-39.19 mm)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

VALVES & VALVE SPRINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Diameter
Code 13.3386-3.3390 (84.800-84.810)
Code 23.3390-3.3394 (84.810-84.820)
Code 33.3394-3.3398 (84.820-84.830)
Maximum Out-Of-Round.0009 (.025)
Maximum Taper.0005 (.013)
Maximum Deck Warpage(1) .002 (.05)
(1) Replace cylinder block if material removed is more than .010"(.25 mm).
(1)Replace cylinder block if material removed is more than .010"(.25 mm).

CYLINDER BLOCK

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0008-.0015 (.020-.040)
Service Limit(1)
Diameter3.337-3.338 (84.77-84.80)
Pins
Diameter.8122-.8126 (20.632-20.641)
Piston-To-Pin Fit.0003-.0005 (.007-.013)
Rings
No. 1 (Compression)
End Gap
Standard.0098-.011 (.25-.28)
Service Limit(1)
Side Clearance
Standard.0016-.0031 (.040-.080)
Service Limit(1)
No. 2 (Compression)
End Gap
Standard.0098-.011 (.25-.28)
Service Limit(1)
Side Clearance
Standard.0016-.0035 (.040-.090)
Service Limit(1)
No. 3 (Oil)
End Gap
Standard.016-.066 (0.40-1.68)
Service Limit(1)
(1) Specifications are not available from manufacturer.
(1)Specifications are not available from manufacturer.

PISTONS, PINS & RINGS

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
End Play.0008-.008 (.02-.20)
Journal Diameter1.0220-1.0228 (25.96-25.98)
Journal Out-Of-Round.003 (.08)
Camshaft Runout.005 (.127)
Lobe Height
Intake
Standard.245 (6.23)
Service Limit(1)
Exhaust
Standard.245 (6.23)
Service Limit(1)
Oil Clearance
Standard.0013-.0032 (.0335-.0835)
Service Limit(1)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CAMSHAFT

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Cylinder Head Height(1)
Maximum Warpage.008 (.20)
Valve Seats
Valve Seat Angle45°
Seat Width.068-.091 (1.75-2.32)
Valve Guides
Valve Guide I.D..316-.318 (8.063-8.094)
Valve Guide Installed Height(1)
Valve Stem-To-Guide Oil Clearance
Intake.0008-.0027 (.020-.069)
Exhaust.0018-.0037 (.046-.095)
Valve Tappet-To-Bore Clearance
Standard.0009-.0025 (.023-.065)
Maximum(1)
(1) Specification is not available from manufacturer.
(1)Specification is not available from manufacturer.

CYLINDER HEAD

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