Home/Ford/Five Hundred/Ford Five Hundred I (2004-2007)/Repair manual/Automatic Transmission - Cvt/Diagnostics

Contents

Section: Automatic Transmission - Cvt

GENERAL SPECIFICATIONS

FORWARD CLUTCH PACK

REVERSE CLUTCH PACK

INPUT SHAFT END PLAY SPECIFICATION

DIFFERENTIAL BEARING RACE SELECTIVE SHIM SPECIFICATION

TORQUE SPECIFICATIONS

Transaxle Description

Internal Fluid Filter

Range Selection

Park

Reverse

Neutral

Drive

Low

Torque Converter

Torque Converter Clutch

Fluid Pump

Variator Assemblies

Transaxle Electronic Control System

Mechatronic Assembly

Main Control Valve Body

Pressure Control Solenoids

Pressure Sensors

Transmission Control Module (TCM)

TCM monitored inputs from other electronic modules

Transmission Fluid Temperature (TFT) Sensor

Speed Sensors

Turbine Shaft Speed (TSS) Sensor and Primary Variator Speed Sensor

Output Shaft (OSS) Sensor

Transmission Range Sensor

Diagnostic Strategy

Preliminary Inspection

Diagnostics

Diagnostic Flow Chart

Special Tool(s)

Know and Understand the Concern

Verification of Condition

Determine Customer Concern

High Fluid Level

Low Fluid Level

Adding Fluid

Fluid Condition Check

Torque Converter Operation Test

Visual Inspection

Shift Linkage Check

Check TSBs

Carry Out On-Board Diagnostics (KOEO, KOER)

On-Board Diagnostic (OBD) With Diagnostic Tool

Diagnostic PID Chart

Diagnostic Trouble Code Chart

Worldwide Diagnostic System (WDS)

PINPOINT TEST A: TRANSMISSION FLUID PRESSURE SENSORS

PINPOINT TEST B: TRANSMISSION FLUID TEMPERATURE (TFT) SENSOR

PINPOINT TEST C: TRANSMISSION RANGE (TR) SENSOR

PINPOINT TEST D: TORQUE CONVERTER CLUTCH

PINPOINT TEST E: EXCESSIVE CLUTCH SLIPPAGE

PINPOINT TEST F: OUTPUT SHAFT SPEED (OSS) SENSORS

PINPOINT TEST G: TURBINE SHAFT SPEED (TSS) SENSOR

PINPOINT TEST H: TRANSMISSION CONTROL MODULE SIGNAL

PINPOINT TEST I: PRIMARY PULLEY SPEED SENSOR

Material

Fluid Leakage in Torque Converter Area

Leak Check Test

Leak Check Test With A Black Light

Diagnosis by Symptom Chart Directions

Diagnosis by Symptom Index

Engagement Concern: No Forward

Engagement Concern: No Reverse

Engagement Concern: Harsh Reverse

Engagement Concern: Harsh Forward

Engagement Concern: Delayed/Soft Reverse

Engagement Concern: Delayed/Soft Forward

Engagement Concern: No Forward and No Reverse

Torque Converter Operation Concerns: No Apply

Torque Converter Operation Concern: Cycling/Shudder/Chatter

Other Concerns: Shift Lever Efforts High

Other Concerns: External Leaks

Other Concerns: Noise/Vibration - Forward or Reverse

Other Concerns: No Park Range

Other Concerns: Transaxle Overheating

Drain

Removal

Installation — Part 1

Installation — Part 2

Disassembly

Assembly

Disassembly and Assembly — Part 1

Disassembly and Assembly — Part 2

All sections

Diagnostics Ford Five Hundred I

Automatic Transmission - Cvt

Diagnostics

Carry out on-board diagnostic procedures Key On/Engine Off (KOEO) and Key On/Engine Running (KOER).
Record all diagnostic trouble codes (DTCs).
Repair all non-transaxle DTC codes first.
Repair all transaxle DTC codes second.
Erase all continuous codes and attempt to repeat them.
Repair all continuous codes.
If only pass codes are obtained, go to «DIAGNOSIS BY SYMPTOM»(/ford/five-hundred/i-2004-2007/remont/automatic-trans/#automatic-transmission-cvt) for additional information and diagnosis.

Follow the diagnostic sequence to diagnose and repair the concern the first time.