Contents Wiring diagrams Section: Auxiliary Emission Control Systems All sections

Engine Emission Control System: Specifications Ford Explorer IV

Auxiliary Emission Control Systems 3 illustrations ~304 words

TORQUE SPECIFICATIONS

DescriptionNm
Exhaust manifold-to-exhaust gas recirculation (EGR) system module tube fittings - 4.0L SOHC40
EGR system module bolts - 4.0L SOHC25

TORQUE SPECIFICATIONS

CAUTIONDo not remove any part of the engine emission control system. Operating the engine without the engine emission control system will reduce fuel economy and engine ventilation. This will weaken engine performance and shorten engine life.

The engine emission control system consists of the

  1. positive crankcase ventilation (PCV) system.
  2. exhaust gas recirculation (EGR) system (4.0L SOHC only).

Scheme 1

Scheme 1
ItemPart NumberDescription
1Engine vacuum hose routing (typical)
2Engine type
3Spark plug gap specifications

The Vehicle Emission Control Information (VECI) decal shows

  1. components of the emission control system.
  2. the correct vacuum hose routing.
  3. the color stripe of the vacuum hoses.

For additional information, refer to IDENTIFICATION CODES .

The PCV system uses intake manifold vacuum to ventilate the crankcase and return the fumes to the intake manifold for combustion.

Scheme 2

Scheme 2
ItemPart NumberDescription
112A650Powertrain control module (PCM)
29D475Exhaust gas recirculation (EGR) system module
39E469EGR system module-to-exhaust manifold tube

Note. Only the 4.0L SOHC engine is equipped with an EGR system. The 4.6L (3V) engine uses a variable camshaft timing system.

The EGR system returns a portion of the exhaust gas to the intake manifold to reduce the combustion temperature. This results in lower nitrous oxide (NOx) formation.

The PCM controls the EGR system module. When the EGR system module valve opens, exhaust gas flows to the intake manifold.

The EGR system module-to-exhaust manifold tube

  1. connects the exhaust manifold to the EGR valve.

The EGR system module transducer

  1. monitors the EGR system module flow rate through the EGR to exhaust manifold tube.
  2. sends an EGR system module flow rate signal to the PCM.

The EGR vacuum regulator solenoid uses input from the PCM to change the EGR system module operation.

The PCV valve

  1. controls the amount of ventilating air and blow-by gases going to the intake manifold.
  2. prevents a backfire from reaching the crankcase.
  3. is integral to the LH valve cover on the 4.6L (3V) engine. If a new PCV valve must be installed, a new valve cover must be installed on a 4.6L (3V) engine. For additional information, refer to «ENGINE - 4.6L (3V)»(ref-270890) .

Refer to the Introduction - Gasoline Engines .

Scheme 3

Scheme 3: Exhaust Gas Recirculation (EGR) System Components - Exploded View, 4.0L SOHC
ItemPart NumberDescription
1Exhaust gas recirculation (EGR) system module electrical connector (part of 12B637)
29E498Engine vacuum harness
3EGR system module-to-exhaust manifold tube upper fitting (part of 9E469)
4EGR system module-to-exhaust manifold tube lower fitting (part of 9E469)
59E469EGR system module-to-exhaust manifold tube
6W506024EGR system module bolts (2 required)
79D475EGR system module
89D476EGR system module gasket
  1. For additional information, refer to the appropriate procedures.