ENGINE-4.0L SOHC: Removal & Installation Ford Explorer III

Item 1: Accessory Drive Belt Removal Note

1. Rotate the accessory drive belt tensioner counterclockwise and remove the accessory drive belt. Rotate the accessory drive belt tensioner counterclockwise. Remove the accessory drive belt.

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1. With the vehicle in NEUTRAL, position on a hoist.
2. Remove the air cleaner outlet tube. For additional information, refer to «REMOVAL & INSTALLATION»(ref-156578) .
3. To remove individual components, carry out only the listed steps.
4. Illustration 1 of 2. Remove the components in the order indicated in the following illustration and table.
5. Illustration 2 of 2. Remove the components in the order indicated in the following illustration and table.
6. To install, reverse the removal procedure.

Item 13: EGR Valve Gasket Removal Note

1. Carefully clean the EGR sealing surfaces.

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1. Remove the components in the order indicated in the following illustration and table.
2. To install, reverse the removal procedure.

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1. Disconnect the battery ground cable. For additional information, refer to «BATTERY AND CHARGING SYSTEM»(ref-194056) .
2. Remove the air cleaner outlet pipe. For additional information, refer to «REMOVAL & INSTALLATION»(ref-156578) .
3. Illustration 1 of 4. Remove the components in the order indicated in the following illustration and table.
4. Illustration 2 of 4. Remove the components in the order indicated in the following illustration and table.
5. Illustration 3 of 4. Remove the components in the order indicated in the following illustration and table.
6. Illustration 4 of 4. Remove the components in the order indicated in the following illustration and table.

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1. Disconnect the accelerator and the speed control cables from the throttle body.
2. Remove the accelerator cable and the speed control cable from the bracket. Position the cables away from the intake manifold.
3. Disconnect the accelerator cable and the speed control cable routing clips. Disconnect the vacuum hose.
4. Disconnect the spark plug wires.
5. Disconnect the knock sensor (KS) electrical connector retainer.

Item 21: Intake Manifold Gaskets Removal Note

Clean the sealing surfaces, inspect the gaskets and install new gaskets if necessary.

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1. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM»(ref-194052) .
2. Remove the intake manifold. For additional information, refer to «INTAKE MANIFOLD»(ref-194043-S07435760892005092600000) .
3. Illustration 1 of 2. Remove the components in the order indicated in the following illustration and table.
4. Illustration 2 of 2. Remove the components in the order indicated in the following illustration and table. To install, reverse the removal procedure.

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1. Disconnect the fuel injector electrical connectors and routing clips.
2. Install the special tool.
3. Press the special tool into the open end of the cage.
4. Separate the fuel line fitting.

Item 7: Fuel Supply Manifold Removal Note

1. Discard the fuel supply manifold O-ring and install a new O-ring.

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1. Disconnect the retaining clips and position the spark plug wires aside.

Item 11: RH Valve Cover Gasket Removal Note

1. Clean and inspect the sealing surfaces. Install a new gasket, if necessary.

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1. Remove the intake manifold. For additional information, refer to «INTAKE MANIFOLD»(ref-194043-S07435760892005092600000) .
2. Illustration 1 of 2. Remove the components in the order indicated in the following illustration and table.
3. Illustration 2 of 2. Remove the components in the order indicated in the following illustration and table.
4. To install, reverse the removal procedure.

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1. Detach the pin-type retainer on the wiring harness near the ignition coil electrical connector.
2. Disconnect the fuel injector electrical connectors and the harness standoff clips.

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1. Disconnect the accelerator cable from the routing clip and position it aside.

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1. Disconnect the standoff clips and position the spark plug wires aside.

Item 7: Valve Cover Gasket Removal Note

1. Clean and inspect the sealing surfaces. Install a new gasket, if necessary.

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1. Remove the fan shroud. For additional information, refer to «ENGINE COOLING»(ref-194047) .
2. Remove the accessory drive belt. For additional information, refer to «ACCESSORY DRIVE BELT, TENSIONER AND PULLEY»(ref-194043-S33762287922005092600000) .
3. Remove the components in the order indicated in the following illustration and table.
4. To install, reverse the removal procedure.

Item 1: Crankshaft Pulley Bolt Removal Note

1. Using the special tool, remove and discard the damper bolt.

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1. Using the special tool, remove the crankshaft pulley.

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1. Using the special tool, remove the crankshaft front seal.

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1. Using the special tool, install the crankshaft front seal.

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1. Using the special tool, install the crankshaft pulley

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1. Using the special tool, tighten the bolt in two stages: Stage 1: Tighten the bolt to 45 Nm (33 lb-ft). Stage 2: Tighten the bolt and additional 85 degrees.

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1. Disconnect the battery ground cable. For additional information, refer to «BATTERY AND CHARGING SYSTEM»(ref-194056) .
2. Drain the cooling system. For additional information, refer to «ENGINE COOLING»(ref-194047) .
3. Remove the crankshaft pulley and front oil seal. For additional information, refer to «CRANKSHAFT PULLEY AND CRANKSHAFT SEAL»(ref-194043-S01325457632005092600000) .
4. Remove the components in the order indicated in the following illustration and table. Illustration 1 of 3.
5. Remove the components in the order indicated in the following illustration and table. Illustration 2 of 3.
6. Remove the components in the order indicated in the following illustration and table. Illustration 3 of 3.
7. To install, reverse the removal procedure.
8. Fill and bleed the cooling system. For additional information, refer to «ENGINE COOLING»(ref-194047) .
9. Connect the battery ground cable. For additional information, refer to «BATTERY AND CHARGING SYSTEM»(ref-194056) .

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1. Remove the heater control valve bracket bolt.

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1. Apply silicone gasket and sealant to the oil pan and the engine block mating surfaces.
2. Apply silicone gasket and sealant to the front cover in two places.

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1. Remove the valve covers. For additional information, refer to «VALVE COVER LH»(ref-194043-S18704149072005092600000) and «VALVE COVER RH»(ref-194043-S41257120272005092600000) .
2. Remove the fuel supply manifold. For additional information, refer to «REMOVAL & INSTALLATION»(ref-156578) .
3. Remove the engine front cover. For additional information, refer to «ENGINE FRONT COVER»(ref-194043-S28375410142005092600000) .
4. Remove the thermostat housing. For additional information, refer to «ENGINE COOLING»(ref-194047) .
5. Remove all of the roller followers. For additional information, refer to «CAMSHAFT ROLLER FOLLOWER AND HYDRAULIC LASH ADJUSTER»(ref-194043-S40561732132005092600000) .
6. Turn the crankshaft clockwise to position the number one cylinder at top dead center.
7. Remove the components in the order indicated in the following illustration and table.
8. To install, reverse the removal procedure.
9. Install the roller followers. For additional information, refer to «CAMSHAFT ROLLER FOLLOWER AND HYDRAULIC LASH ADJUSTER»(ref-194043-S40561732132005092600000) .
10. Install the thermostat housing. For additional information, refer to «ENGINE COOLING»(ref-194047) .
11. Install the engine front cover. For additional information, refer to «ENGINE FRONT COVER»(ref-194043-S28375410142005092600000) .
12. Install the fuel supply manifold. For additional information, refer to «REMOVAL & INSTALLATION»(ref-156578) .
13. Install the valve covers. For additional information, refer to «VALVE COVER RH»(ref-194043-S41257120272005092600000) and «VALVE COVER LH»(ref-194043-S18704149072005092600000) .

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1. Remove the LH camshaft sprocket bolt. Install the special tools to hold the camshaft sprocket. Remove the camshaft sprocket bolt.

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1. Use the special tool to keep the crankshaft from turning while loosening the jackshaft bolt.

Item 9: Timing Chain and Guide Installation Note

1. Install the lower chain sprocket and the camshaft sprocket.

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1. Keep the crankshaft from turning and tighten the jackshaft sprocket bolt in two stages. Stage 1: Tighten the bolt to 45 Nm (33 lb-ft). Stage 2: Tighten the bolt an additional 90 degrees.

Item 2: Camshaft Sprocket Bolt Installation Note

1. Install, but do not tighten the camshaft sprocket bolt.

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1. Remove the components in the order indicated in the following illustration and table.
2. To install, reverse the removal procedure.

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1. Remove the components in the order indicated in the following illustration and table.
2. To install, reverse the removal procedure.

Items 12-7: Camshaft, Main Bearing Caps, Oil Supply Tube, Main Bearing Cap Mounting Bolts, and Camshaft Sprocket Installation Note

1. Position the oil supply tube, the camshaft bearing caps, and the bolts. Tighten the bolts in the sequence shown in illustration in two stages. Stage 1: Tighten the bolts to 6 Nm (53 lb-in). Stage 2: Tighten the bolts to 16 Nm (12 lb-ft).
2. Install the camshaft sprocket and loosely install the bolt.
3. The camshafts must be retimed. For additional information, refer to «CAMSHAFT TIMING»(ref-194043-S15858007312005092600000) .

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1. Using the special tool, install the valve stem seal.

Item 5-3: Valve Spring, Valve Spring Retainers, and Valve Spring Retainer Keys Installation Note

1. Using the special tool, install the valve spring retainer keys, the valve springs and the retainers.

Item 2: Roller Follower Installation Note

Note. The roller followers must be installed in their original position.

Using the special tool, install the roller followers.

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1. Remove the LH and RH valve covers. For additional information, refer to «VALVE COVER LH»(ref-194043-S18704149072005092600000) and «VALVE COVER RH»(ref-194043-S41257120272005092600000) .
2. Remove the cooling fan. For additional information, refer to «ENGINE COOLING»(ref-194047) .
3. Remove the components in the order indicated in the following illustration and table. To remove individual components, carry out only the listed steps.
4. To install, reverse the removal procedure.
5. Install the cooling fan. For additional information, refer to «ENGINE COOLING»(ref-194047) .
6. Install the LH and RH valve covers. For additional information, refer to «VALVE COVER RH»(ref-194043-S41257120272005092600000) and «VALVE COVER LH»(ref-194043-S18704149072005092600000) .

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1. Rotate the crankshaft until the camshaft for the cylinder being serviced is at base circle.
2. Using the special tool, remove the camshaft roller followers.

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1. Position the piston of the cylinder being serviced at top dead center (TDC).
2. Hold the valves in the cylinder head. Remove the spark plug of the cylinder being serviced. Use a suitable tool to apply air pressure to the cylinder.
3. Using the special tool, remove the valve spring retainer keys, valve spring retainers and the valve springs.

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1. Rotate the crankshaft clockwise to position the number one cylinder at TDC.
2. Remove the retainer and position the A/C manifold tube bracket aside.
3. Install the special tool.
4. Install the special tools on the front of the LH cylinder head and tighten the top two clamp bolts to 10 Nm (89 lb-in).
5. Loosen the bolt.
6. Remove the special tools.
7. Remove the bolt and position the camshaft sprocket aside.
8. Remove the bolts in the sequence shown in illustration, and remove the camshaft bearing caps and the oil supply tube.

1. Position the oil supply tube, the camshaft bearing caps, and the bolts. Tighten the bolts in the sequence shown in illustration in two stages. Stage 1: Tighten the bolts to 6 Nm (53 lb-in). Stage 2: Tighten the bolts to 16 Nm (12 lb-ft).
2. Install the camshaft sprocket and loosely install the bolt.
3. The camshafts must be retimed. For additional information, refer to «CAMSHAFT TIMING»(ref-194043-S15858007312005092600000) .

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1. Using the special tool, install the valve stem seal.

Item 5, 4, and 3: Valve Spring, Valve Spring Retainer, Valve Spring Retainer Keys Installation Note

1. Using the special tool, install the valve spring, valve spring retainer, and the valve spring retainer keys.

1. Using the special tool, install the roller followers.

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1. Remove the LH and RH valve covers. For additional information. refer to «VALVE COVER LH»(ref-194043-S18704149072005092600000) and «VALVE COVER RH»(ref-194043-S41257120272005092600000) .
2. Remove the components in the order indicated in the following illustration and table.
3. To install, reverse the removal procedure.
4. Install the LH and RH valve covers. For additional information, refer to «VALVE COVER LH»(ref-194043-S18704149072005092600000) and «VALVE COVER RH»(ref-194043-S41257120272005092600000) .

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1. Rotate the crankshaft until the camshaft for the cylinder being serviced is at base circle.
2. Using the special tool, remove the camshaft roller followers.

Item 2: Hydraulic Lash Adjuster Removal Note

1. Remove the hydraulic lash adjusters.

Item 1: Camshaft Roller Followers Installation Note

1. Using the special tool, install the roller followers.

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1. Remove the components in the order indicated in the following illustration and table.
2. To install, reverse the removal procedure.

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1. Remove the exhaust gas recirculation (EGR) tube. For additional information, refer to «EXHAUST GAS RECIRCULATION (EGR) VALVE»(ref-194043-S09410052932005092600000) .
2. Remove the components in the order indicated in the following illustration and table.
3. To install, reverse the removal procedure.
4. Install the EGR tube. For additional information, refer to «EXHAUST GAS RECIRCULATION (EGR) VALVE»(ref-194043-S09410052932005092600000) .

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MATERIALS

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1. Drain the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-194047) .
2. Remove the roller followers. For additional information, refer to «CAMSHAFT ROLLER FOLLOWER AND HYDRAULIC LASH ADJUSTER»(ref-194043-S40561732132005092600000) .
3. Remove the accessory drive belt tensioner. For additional information, refer to «ACCESSORY DRIVE BELT, TENSIONER AND PULLEY»(ref-194043-S33762287922005092600000) .
4. Disconnect the generator electrical connections and disconnect the pushpin.
5. Remove the generator mounting bracket assembly.
6. Remove the heater hose from the thermostat housing.
7. Disconnect the engine coolant temperature (ECT) sensor electrical connector.
8. Disconnect the upper radiator hose.
9. Position the coolant bypass hose clamp aside.
10. Remove the bolts and the thermostat housing.
11. Remove the engine wiring harness bolts and position the engine wiring harness aside.
12. Remove the engine ground strap.
13. Disconnect the radio ignition interference capacitor electrical connector.
14. Remove the bolts.
15. Remove the bolts and position the accessory bracket aside.
16. Remove the bolts and the coil bracket.
17. Remove the oil level indicator tube.
18. Disconnect all of the spark plug wires from the spark plugs.
19. Remove the engine noise shield.
20. Raise and support the vehicle. .
21. Remove the four catalytic converter-to-manifold nuts.
22. Lower vehicle.
23. Remove both of the exhaust manifolds and gaskets. Discard the gaskets and the retaining nuts.
24. Remove the RH side hydraulic chain tensioner.
25. Install the special tools.
26. Using the special tool, remove the RH camshaft bolt.
27. Remove special tools
28. Remove the RH side cassette bolt.
29. Remove the RH camshaft sprocket from the timing chain. Install a rubber band around the cassette and the timing chain.
30. Remove the LH side hydraulic chain tensioner.
31. Install the special tools. Tighten the top clamp bolts to 10 Nm (89 lb-in).
32. Remove the LH side camshaft sprocket bolt.
33. Remove special tools
34. Remove the LH side cassette bolt.
35. Remove the LH camshaft sprocket from the timing chain. Install a rubber band around the cassette and the timing chain.
36. Remove the cylinder heads. Remove the cylinder head bolts in the sequence shown in illustration. Discard all bolts. Remove and discard the head gasket.
37. Clean and inspect the mating surfaces.
38. Inspect the cylinder head and the cylinder block for flatness. For additional information, refer to «ENGINE SYSTEM-GENERAL INFORMATION»(ref-194039) .

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1. Position the cylinder head gasket on the block.
2. Install the cylinder head. Install new 12 mm (0.48 in) bolts and tighten in the sequence shown in illustration in two stages. Stage 1: Tighten to 12 Nm (9 lb-ft) Stage 2: Tighten to 25 Nm (18 lb-ft)
3. Install two new 8 mm (0.32 in) head bolts.
4. Tighten the eight 12 mm (0.48 in) bolts in the sequence shown in illustration in two stages. Tighten the bolts 90 degrees. Tighten the bolts an additional 90 degrees.
5. Remove the rubber band. Install the camshaft sprocket and bolt.
6. Install the RH side cassette bolt.
7. Remove the rubber band. Install the camshaft sprocket and bolt.
8. Install the LH side cassette bolt.
9. Install both of the exhaust manifolds and gaskets.
10. Connect all of the spark plug wires to the spark plugs.
11. Raise and support the vehicle.
12. Install the four catalytic converter-to-exhaust manifold nuts.
13. Lower the vehicle.
14. Install the engine noise shield.
15. Install the engine ground strap.
16. Position the engine wiring harness and install the bolts.
17. Install the thermostat housing.
18. Position the coolant bypass hose clamp.
19. Install the upper radiator hose.
20. Connect the engine coolant temperature (ECT) sensor electrical connector.
21. Install the heater hose to the thermostat housing.
22. Install the generator mounting bracket assembly.
23. Install the accessory drive belt tensioner.
24. Connect the generator electrical connections and install the pushpin.
25. Install the oil level indicator tube and bolt.
26. Install the coil bracket and the bolts.
27. Install the accessory bracket.
28. Install the bolts.
29. Connect the radio ignition interference capacitor electrical connector.
30. Install the accessory drive belt. For additional information, refer to «ACCESSORY DRIVE BELT, TENSIONER AND PULLEY»(ref-194043-S33762287922005092600000) .
31. Turn the crankshaft clockwise to position the number one cylinder at top dead center (TDC).
32. Remove the retainer and position the A/C manifold tube bracket aside.
33. Install the special tool.
34. Install the special tools on the rear of the RH cylinder head.
35. Position the camshaft timing slots below the centerline of the camshaft to correctly fit the special tools, and install the special tools on the front of the RH cylinder head.
36. Install the special tool.
37. Tighten the bolts. Tighten the special tool top clamp bolts to 10 Nm (89 lb-in). Using the special tool, tighten the camshaft bolt.
38. Remove special tool.
39. Install the RH camshaft tensioner.
40. Remove the special tools from the RH cylinder head.
41. Install the special tools on the front of the LH cylinder head.
42. Position the camshaft timing slots below the centerline of the camshaft to correctly fit the special tools, and install the special tools on the rear of the LH cylinder head.
43. Install the special tool.
44. Tighten the bolts. Tighten the special tool top two clamp bolts to 10 Nm (89 lb-in). Tighten the camshaft bolt.
45. Remove special tool.
46. Install the LH camshaft tensioner.
47. Remove all of the special tools.
48. Install the A/C manifold tube assembly bracket.
49. Install the roller followers. For additional information, refer to «CAMSHAFT ROLLER FOLLOWER AND HYDRAULIC LASH ADJUSTER»(ref-194043-S40561732132005092600000) .
50. Fill and bleed the engine cooling system. For additional information, refer to «ENGINE COOLING»(ref-194047) .

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MATERIALS

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1. With the vehicle in NEUTRAL, position it on a hoist. .
2. Disconnect the negative battery cable. For additional information, refer to «BATTERY DISCONNECT»(ref-194056-S26913125242005092600000) .
3. If removing the lower block cradle, remove the starter motor. For additional information, refer to «STARTER MOTOR»(ref-168028-S41421407872004102800000) .
4. Remove the air cleaner outlet tube. .
5. Drain the engine oil.
6. Remove the parts in the order indicated in the following illustration and table. To remove individual parts, only carry out the listed steps: LOWER BLOCK CRADLE, OIL PAN, OIL PUMP & PICK-UP TUBE REMOVAL STEPS Part Steps Oil pan 1-3 Oil pump pickup tube 1-5 Lower block cradle 7-16 Oil pump 1-18
7. To install, reverse the removal procedure.
8. Fill the engine with clean engine oil.

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1. Remove the upper air deflector.
2. Remove the weatherstrip.
3. Remove and discard the screws. Remove the bolts and the fan shroud.
4. Remove the bolt.
5. Install the RH lifting eye using the previously removed bolt.
6. Install the special tools.
7. Remove the motor mount nuts.
8. Raise the engine.
9. Back the set screws off until they are below the lower block cradle boss.
10. Remove the lower block cradle.

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1. Remove the upper air deflector.
2. Remove the weatherstrip.
3. Remove and discard the screws. Remove the bolts and the fan shroud.
4. Remove the bolt.
5. Install the RH lifting eye using the previously removed bolt.
6. Install the special tools.
7. Remove the four bolts and the crossmember.
8. Remove the RH motor mount nut.
9. Remove the LH side through bolt and nut.
10. Raise the engine.
11. Back the set screws off until they are below the lower block cradle boss.
12. Remove the bolt from the right side of the axle housing. Discard the nut and bolt.
13. Remove the LH side lower axle housing bolt and nut. Discard the bolt and nut.
14. Remove the LH side upper axle housing axle bolt and nut. Discard the bolt and nut. Lower the axle.
15. Remove the lower block cradle.

Item 16: Lower Block Cradle Gasket Removal Note

1. Clean the sealant from the cavities on the rear main bearing cap.

Item 16: Lower Block Cradle Gasket Installation Note

1. Apply silicone in the six places shown in illustration.

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1. Position the lower block cradle and gasket assembly.
2. Install and hand-tighten the outer bolts and nuts.
3. Install and hand-tighten the rear lower block cradle bolts.
4. Install the two rear lower block cradle-to-bell housing bolts.
5. Tighten the outer bolts.
6. Tighten the rear lower block cradle bolts.
7. Tighten the eight inserts.
8. Install the two silver covered bolts and new washer seals. Hand-tighten them at this time.
9. Install and hand-tighten the six remaining bolts.
10. Tighten the lower block cradle bolts in two stages: Stage 1: Tighten to 15 Nm (11 lb-ft). Stage 2: Tighten to 34 Nm (25 lb-ft).

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1. Remove the transmission. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION»(ref-194049) .
2. To remove individual components, carry out only the listed steps.
3. Remove the components in the order indicated in the following illustration and table.
4. To install, reverse the removal procedure.

Item 5: Crankshaft Rear Oil Seal Removal Note

1. Using the special tools, remove the crankshaft rear oil seal.

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1. Lubricate the crankshaft rear oil seal with clean engine oil and install the special tool. Lubricate the crankshaft rear oil seal with motor oil before installation.
2. Using the special tool, install the crankshaft rear oil seal.

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1. Install the flexplate. Tighten the bolts in two stages in the sequence shown in illustration. Stage 1: Tighten the bolts to 13 Nm (10 lb-in). Stage 2: Tighten the bolts to 71 Nm (52 lb-ft).

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Removal & Installation

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1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the battery ground cable. For additional information, refer to Section «BATTERY AND CHARGING SYSTEM»(ref-194056) .
3. Remove the exhaust gas recirculation (EGR) valve tube. For additional information, refer to «EXHAUST GAS RECIRCULATION (EGR) VALVE»(ref-194043-S09410052932005092600000) .
4. Remove the upper fan shroud. Remove the bolts and, if equipped, the assembly screws. Discard the assembly screws.
5. Remove the LH radio capacitor.
6. Remove the bolt and install the lifting eye.
7. Install the special tools.
8. Remove the components in the order indicated in the following illustration and table. To remove individual components, only carry out the listed steps.
9. Illustration 1 of 3. Remove the components in the order indicated in the following illustration and table.
10. Illustration 2 of 3. Remove the components in the order indicated in the following illustration and table.
11. Illustration 3 of 3. Remove the components in the order the order indicated in the following illustration and table
12. To install, reverse the removal procedure.

Item 2: Stabilizer Bar Removal Note

1. Allow the stabilizer bar to hang freely to allow clearance for motor mount removal.

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1. Support the axle housing with a suitable jackstand.
2. Disconnect the vent hose from the differential housing vent tube.

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1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the battery ground cable. For additional information, refer to «BATTERY AND CHARGING SYSTEM»(ref-194056) .
3. Remove the hood.
4. Lower the axle housing approximately 25 mm (1 in). Items 8, 9, 11 and 12: RH and LH Motor Mount and Through Bolt Removal Note Using a suitable jack, raise the engine to remove the appropriate motor mount.
5. Remove the cooling fan. For additional information, refer to «ENGINE COOLING»(ref-194047) .
6. Discharge and recover the A/C system. For additional information, refer to «CLIMATE CONTROL SYSTEM»(ref-194054) .
7. Release the fuel system pressure. For additional information, refer to «FUEL SYSTEM»(ref-194052) .
8. Remove the power steering pump pulley. For additional information, refer to «STEERING SYSTEM»(ref-194037) .
9. Remove the air cleaner outlet pipe. For additional information, refer to «REMOVAL & INSTALLATION»(ref-156578) .
10. Disconnect the fuel tube spring lock coupling. For additional information, refer to «FUEL SYSTEM»(ref-194052) .
11. Drain the cooling system. For additional information, refer to «ENGINE COOLING»(ref-194047) .
12. Remove the transmission. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION»(ref-194049) .
13. Illustration 1 of 5. Remove the components in the order indicated in the following illustration and table.
14. Illustration 2 of 5. Remove the components in the order indicated in the following illustration and table.
15. Illustration 3 of 5. Remove the components in the order indicated in the following illustration and table.
16. Illustration 4 of 5. Remove the components in the order indicated in the following illustration and table.
17. Illustration 5 of 5. Remove the components in the order indicated in the following illustration and table.

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1. Disconnect the transmission control wiring harness pin-type retainers from the fuel charging wiring harness.

Item 12: Speed Control Cable Removal Note

1. Position the speed control cable aside.

Item 13: Accelerator Control Cable Removal Note

1. Position the throttle control cable aside.

Item 34: Power Steering Hose Removal Note

1. Position the power steering hose aside.

Item 36: Power Steering Hose Removal Note

1. Position the power steering hose aside.

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1. Install the right side lifting eye.
2. Remove the special tools.
3. Install the left side lifting eye.
4. Install the spreader bar to the lifting eyes.
5. Attach a floor crane to the spreader bar and remove the engine.
6. Lower the engine to within 2 inches of the floor.

Scheme 272

Scheme 273

Scheme 274

Scheme 275

Scheme 276

Scheme 277

Scheme 278

Scheme 279

Scheme 280

Scheme 281

Scheme 282

Scheme 283

Scheme 284

Scheme 285

Scheme 286

Scheme 287

1. Illustration 1 of 14. Remove the components in the order indicated in the following illustration and table.
2. Install the engine on a suitable engine stand and remove the engine lifting eyes.
3. Illustration 2 of 14. Remove the components in the order indicated in the following illustration and table.
4. Illustration 3 of 14. Remove the components in the order indicated in the following illustration and table.
5. Illustration 4 of 14. Remove the components in the order indicated in the following illustration and table.
6. Illustration 5 of 14. Remove the components in the order indicated in the following illustration and table.
7. Illustration 6 of 14. Remove the components in the order indicated in the following illustration and table.
8. Illustration 7 of 14. Remove the components in the order indicated in the following illustration and table.
9. Illustration 8 of 14. Remove the components in the order indicated in the following illustration and table.
10. Illustration 9 of 14. Remove the components in the order indicated in the following illustration and table.
11. Illustration 10 of 14. Remove the components in the order indicated in the following illustration and table.
12. Illustration 11 of 14. Remove the components in the order indicated in the following illustration and table.
13. Illustration 12 of 14. Remove the components in the order indicated in the following illustration and table.
14. Illustration 13 of 14. On 4x4 vehicles only, remove the components in the order indicated in the following illustration and table.
15. Illustration 14 of 14. Remove the components in the order indicated in the following illustration and table.

Scheme 288

1. Using the special tool, remove the crankshaft dampener.

Scheme 289

1. Disconnect the oil pressure switch electrical connector and remove the battery cable and harness.
2. Remove the oil pressure switch.

Scheme 290

1. Disconnect the following: Camshaft position (CMP) sensor electrical connector. Ignition coil electrical connector. Pin-type retainer.