Home ReviewsRefund
Home/Ford/Explorer/Ford Explorer II (1994-2003)/Repair manual/Mechanical/Engine - 5.0L V8 - VIN [P]: Specifications
Contents Wiring diagrams Section: Mechanical All sections

Engine - 5.0L V8 - VIN [P]: Specifications Ford Explorer II

Mechanical

Crankcase Capacity

Crankcase capacity is 4 qts. (4.7L). Add one additional qt. (.95L) when replacing oil filter.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Connecting Rod Cap Nut19-24 (26-33)
Camshaft Sprocket Bolt40-45 (54-61)
Camshaft Synchronizer Hold-Down Bolt14 (19)
Camshaft Thrust Plate Bolt9-12 (12-16)
Crankshaft Damper Bolt110-130 (149-176)
Cylinder Head Bolt (1)
Step 125-35 (34-47)
Step 245-55 (61-75)
Step 3Additional 85-90 Degrees
Engine-To-Transmission Bolt
Automatic Transmission30-41 (40-55)
Manual Transmission37-50 (50-68)
Exhaust Manifold Bolt26-32 (35-43)
Flexplate-To-Torque Converter Bolt20-34 (27-46)
Flywheel-To-Crankshaft Bolt75-85 (102-115)
Front Engine Cover Bolt12-18 (16-25)
Front Engine Mounting Bolt/Nut50-70 (68-95)
Intake Manifold Bolts & Stud
Lower (2)
Step 15-10 (6-14)
Step 223-25 (30-34)
Upper12-18 (16-24)
Main Bearing Cap Bolt61-68 (82-93)
Oil Bypass Assembly Bolt39 (53)
Oil Pan-To-Cylinder Block Bolt
4 Each (5/16" x 18)12-18 (16-25)
18 Each (1/4" x 20)(3)
Oil Pump Inlet Tube Bolt10-15 (14-20)
Oil Pump-To-Cylinder Block Bolt23-31 (30-40)
Power Steering Pump Bracket Bolt40-50 (54-68)
Rear Mount-To-Crossmember Nut60-80 (81-108)
Rocker Arm Fulcrum Bolt18-25 (24-34)
Starter Bolt15-20 (20-27)
Timing Chain Cover Bolt15-21 (20-28)
Top Engine Mount Nuts111 (150)
Transmission Crossmember Bolts75 (102)
Transmission Mount-To-Crossmember Bolts85 (115)
Valve Cover Bolt12-15 (16-21)
Water Pump Pulley Bolt12-18 (16-25)
Water Pump-To-Water Pump Housing Bolt15-21 (21-28)
INCH Lbs. (N.m)
Camshaft Position Sensor Screws22-31 (2.5-3.5)
Timing Pointer70-106 (8-12)
(1) Tighten in sequence. (Схема №7) (2) Tighten in sequence. (Схема №6) (3) Tighten bolts to 110-144 INCH lbs. (13-16 N.m).
(1)Tighten in sequence. (Схема №7)
(2)Tighten in sequence. (Схема №6)
(3)Tighten bolts to 110-144 INCH lbs. (13-16 N.m).

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement302 Cu. In.
Bore4.00" (101.6 mm)
Stroke3.00" (76.2 mm)
Compression Ratio9.0:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bearing I.D. Diameter
No. 12.0835 (52.912)
No. 22.0685 (52.565)
No. 32.0535 (52.159)
No. 42.0385 (51.778)
No. 52.0235 (51.397)
End Play.001-.007 (.03-.18)
Journal Diameter
No. 12.0815 (52.857)
No. 22.0665 (52.489)
No. 32.0515 (52.108)
No. 42.0365 (51.727)
No. 52.0215 (51.346)
Journal Runout.005 (.13)
Lobe Lift
Intake.2637 (6.698)
Exhaust.2801 (7.115)
Lobe Wear Limit.005 (.13)
Oil Clearance.001-.003 (.03-.08)
Timing Chain Deflection.500 (12.70)

CAMSHAFT

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play.004-.008 (.10-.20)
Main Bearings
Journal Diameter2.2482-2.2490 (57.104-57.125)
Journal Out-Of-Round.0006 (.015)
Journal Taper (1).0005 (.013)
Journal Runout.002 (.05)
Oil Clearance
Desired(2) .0008-.0015 (.020-.038)
Allowable(3) .0008-.0030 (.020-.076)
Connecting Rod Bearings
Journal Diameter2.1228-2.1236 (53.919-53.939)
Journal Out-Of-Round.0006 (.015)
Journal Taper (1).0006 (.015)
Oil Clearance
Desired.0008-.0015 (.020-.038)
Allowable.0007-.0024 (.018-.061)
(1) Within a 1" (25 mm) area. (2) No. 1 bearing .0001-.0015 (.003-.038). (3) No. 1 bearing .0001-.0020 (.003-.051).
(1)Within a 1" (25 mm) area.
(2)No. 1 bearing .0001-.0015 (.003-.038).
(3)No. 1 bearing .0001-.0020 (.003-.051).

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter
Pin Bore.9096-.9112 (23.104-23.144)
Crankpin Bore2.2390-2.2398 (56.871-56.891)
Center-To-Center Length5.0885-5.0915 (129.248-129.324)
Maximum Bend (1).012 (.31)
Maximum Twist (1).015 (.38)
Side Play
Standard.010-.020 (.25-.51)
Service Limit.023 (.58)
(1) Specification listed is measured at ends of an 8" (203 mm) bar, 4" (102 mm) on each side of rod center line.
(1)Specification listed is measured at ends of an 8" (203 mm) bar, 4" (102 mm) on each side of rod center line.

CONNECTING RODS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter4.0000-4.0012 (101.600-101.630)
Maximum Taper.010 (.25)
Maximum Out-Of-Round
Standard.0015 (.038)
Service Limit.005 (.13)
Maximum Deck Warpage (1).003 (.08)
(1) Specification is within a 6" (152 mm) area. Overall warpage is .006" (.15 mm). DO NOT machine more than .010" (.25 mm) from original gasket surface.
(1)Specification is within a 6" (152 mm) area. Overall warpage is .006" (.15 mm). DO NOT machine more than .010" (.25 mm) from original gasket surface.

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Face Angle44°
Face Runout.002" (.051 mm)
Head Diameter
Intake1.837-1.847" (46.7-46.9 mm)
Exhaust1.536-1.546" (39.014-39.268 mm)
Stem Diameter
Intake.3415-.3423" (8.674-8.694 mm)
Exhaust.3410-.3418" (8.661-8.682 mm)
Valve Margin.031" (.79 mm)
Valve Springs
Free Length
Intake2.06" (52.3 mm)
Exhaust1.88" (47.8 mm)
Installed Height
Intake1.75-1.81" (44.5-46.0 mm)
Exhaust1.58-1.64" (40.1-41.7 mm)
Out-Of-Square.078" (1.98 mm)
Lbs. @ In. (kg @ mm)
Pressure
Intake74-82 @ 1.78 (34-37 @ 45)
Exhaust76-84 @ 1.60 (35-38 @ 41)

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage (1).003" (.08 mm)
Valve Seats
Seat Angle45°
Seat Width.060-.080" (1.5-2.0 mm)
Maximum Seat Runout.002" (.05 mm)
Valve Guides
Intake Valve
Valve Guide Bore I.D..3433-.3443" (8.720-8.745 mm)
Valve Stem-To-Guide Oil Clearance.0010-.0027" (.025-.069 mm)
Exhaust Valve
Valve Guide Bore I.D..3433-.3443" (8.720-8.745 mm)
Valve Stem-To-Guide Oil Clearance.0015-.0032" (.038-.081 mm)
(1) Specification listed is within 6" (152 mm). Overall warpage is .006" (.15 mm). DO NOT machine more than .010" (.25 mm) from original gasket surface.
(1)Specification listed is within 6" (152 mm). Overall warpage is .006" (.15 mm). DO NOT machine more than .010" (.25 mm) from original gasket surface.

CYLINDER HEAD

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0012-.0020 (.030-.051)
Diameter (1)
Red3.9987-3.9993 (101.567-101.582)
Blue3.9999-4.0005 (101.597-101.613)
Yellow4.0011-4.0017 (101.628-101.643)
Pins
Diameter.9121-.9122 (23.167-23.170)
Length3.01-3.04 (76.45-77.21)
Piston Fit.0004-.0007 (.010-.018)
Rod FitPress Fit
Rings
End Gap
No. 1.010-.020 (.25-.51)
No. 2.018-.028 (.46-.71)
No. 3 (Oil)010-.040 (.25-1.02)
Side Clearance
No. 1.0013-.0033 (.033-.084)
No. 2.0013-.0033 (.033-.084)
No. 3 (Oil)Snug Fit
(1) Standard pistons are color-coded Red, Blue and Yellow on piston dome.
(1)Standard pistons are color-coded Red, Blue and Yellow on piston dome.

PISTONS, PINS & RINGS

VALVE LIFTERS SPECIFICATIONS

ApplicationIn. (mm)
Collapsed Lifter Clearance
Desired.091-.151 (2.31-3.83)
Allowable.071-.171 (1.80-4.34)
Lifter Diameter.8740-.8745 (22.200-22.212)
Oil Clearance.0007-.0027 (.018-.069)

VALVE LIFTERS

More articles — Engine - 5.0L V8 - VIN [P]