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Maintenance Information Ford Explorer I

Procedures 10 illustrations ~3155 words

VIN LOCATION

The Vehicle Identification Number (VIN) is located on the left side of the dash panel at the base of the windshield. The VIN chart explains the code characters.

VIN CODE ID EXPLANATION

Numbers preceding the explanations in the legend below refer to the sequence of characters as listed on VIN identification label. See VIN example below.

VIN Code ID Explanation. Scheme 3

Scheme 3: VIN Code ID Explanation
Scheme 3: VIN Code ID Explanation

SEVERE & NORMAL SERVICE DEFINITIONS

Note. Use the Severe Service schedule if the vehicle to be serviced is operated under ANY (one or more) of these conditions

Service is recommended at mileage intervals based on vehicle operation. Normal Service and Severe Service are based on the following primary operating conditions

Normal Service

  1. Driven More Than 10 Miles Daily
  2. No Operating Conditions From Severe Service List

Severe Service

  1. Short Trips (About 10 Miles) In Freezing Temperatures
  2. Towing Or Heavily Loaded.
  3. Severe Dust Conditions
  4. Hot Weather, Stop-And-Go Driving
  5. Extensive Idling Conditions (Taxi Or Delivery Type Service)
  6. Snow Plowing
  7. High Speed Operation With Fully Loaded Vehicle

ADDITIONAL MAINTENANCE

The following maintenance items should be performed every 6 months or 7500 miles on gasoline engines and every 6 months or 5000 miles on diesel engines: check wheel lug nut torque, inspect clutch reservoir fluid level, inspect exhaust system shielding, lubricate automatic transmission shift linkage and inspect fluid level (cable system), lubricate steering linkage joints and driveshaft if equipped with fittings, lubricate rear driveshaft double cardan joint centering ball.

REAR AXLE LUBRICATION

Rear axle lube quantities must be replaced every 100,000 miles, or if the axle has been submerged in water. Otherwise lube should not be checked unless a leak is suspected or repair required.

OFF-HIGHWAY VEHICLES

If vehicle is operated off-highway, perform the following items every 1000 miles. If vehicle is operated in mud and/or water, perform the following items daily

  1. Lubricate Front Axle, Steering And Clutch Linkages, Axle And Driveshaft U-Joints, And Slip Yoke If Equipped With Fittings.
  2. Lubricate Automatic Transmission External Controls (Cable System).
  3. Inspect Front Wheel Bearings And Lubrication.
  4. Inspect Disc And Drum Brake Systems, Hoses And Lines, And Lube Caliper Slide Rails.
  5. Inspect Exhaust System For Leaks, Damage, Or Loose Parts And Remove Any Foreign Material Trapped By Shielding.

Scheme 4

Scheme 4: SERVICE POINT LOCATIONS
Scheme 4: SERVICE POINT LOCATIONS

Scheme 5

Scheme 5
Scheme 5

Scheme 6

Scheme 6
Scheme 6

Note. For more information regarding jacking or hoisting the vehicle, refer to the JACKING & HOISTING article.

SERVICE LABOR TIMES

Note. Labor times are provided, where available, within appropriate SERVICE INTERVAL table in SCHEDULED SERVICES article.

TIRE INFLATION

Inflation pressure and recommended tire size can be found on the Safety Compliance Certification Label decal attached to the rear face of the left door or door pillar.

WHEEL TIGHTENING

Tighten all wheel lug nuts to 100 ft. lbs. (136 N.m). If wheels are equipped with locking type lug nuts, ALWAYS position the keyed nut opposite the valve stem.

BATTERY SPECIFICATIONS

CAUTIONWhen battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure. See COMPUTER RELEARN PROCEDURES article in the GENERAL INFORMATION section.

SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) - 1995-96 MODELS

Note. See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT Section.

Modifications or improper maintenance, including incorrect removal and installation of the Supplemental Restraint System (SRS), can adversely affect system performance. DO NOT cover, obstruct or change the steering wheel horn pad in any way, as such action could cause improper function of the system. Use only plain water when cleaning the horn pad. Solvents or cleaners could adversely affect the air bag cover and cause improper deployment of the system.

WARNINGTo avoid injury from accidental air bag deployment, read and carefully follow all warnings and service precautions. See appropriate AIR BAGS article in ACCESSORIES/SAFETY EQUIPMENT.

Modification to the air bag system component or wiring can adversely affect system performance and possibly cause injury.

CAUTIONThe Diagnostic Energy Reserve Module (DERM) can maintain enough voltage to cause a deployment of the inflator module for up to 10 minutes after the ignition switch is turned off and the battery is disconnected. Many of the service procedures require disconnection of the inflator module to avoid an accidental deployment.
CAUTIONDisconnect negative battery cable before servicing any air bag system, steering column or passenger side dash component. After any repair, turn ignition key to the ON position from passenger's side of vehicle in case of accidental air bag inflation

AIR CONDITIONING SERVICING (1994-96)

CAUTIONAvoid breathing R-134a refrigerant and PAG lubricant vapors, exposure may irritate eyes, nose and throat. To remove R-134a from system use R-134a recycling equipment that meets SAE J2210 specifications. If accidental system discharge occurs, ventilate work area before resuming service.
WARNINGR-134a service equipment or vehicle A/C systems SHOULD NOT be pressure tested or leak tested with compressed air. Some mixtures of air/R134a have shown to be combustible at elevated pressures. These mixtures are dangerous and may cause fire and/or explosions. See AIR CONDITIONING SERVICE article in GENERAL INFORMATION section.

ANTI-LOCK BRAKE SYSTEM (IF EQUIPPED)

The anti-lock brake system contains electronic equipment that can be susceptible to interference caused by improperly installed or high output radio transmitting equipment. Since this interference could cause the possible loss of the anti-lock braking capability, such equipment should be installed by qualified professionals.

On models equipped with anti-lock brake systems, ALWAYS observe the following cautions

  1. DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES Section.
  2. DO NOT mix tire sizes. As long as tires remain close to the original diameter, increasing the width is acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
  3. Use ONLY recommended brake fluids. DO NOT use silicone brake fluids in an ABS-equipped vehicle.

REPLACING BLOWN FUSES

CAUTIONBefore replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the electrical system. Be sure to use fuse with the correct indicated amperage rating. The use of an incorrect amperage rating fuse may result in a dangerous electrical system overload.

BATTERY REMOVAL

DO NOT use excessive pressure on end walls of a plastic-cased battery. Acid could be forced through the vent caps resulting in injury. Lift battery with a battery carrier or with hands on opposite corners.

BATTERY WARNING

WARNINGWhen battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION section.

BRAKE PAD WEAR INDICATOR

Indicator will cause a squealing or scraping noise, warning that brake pads need replacement.

CATALYTIC CONVERTER

CAUTIONTo prevent catalytic converter overheating, DO NOT allow engine to idle for more than 20 minutes.

CHECKING AUTOMATIC TRANSMISSION FLUID

When checking ATF level, always have the 4WD gear selector in any position other than Neutral.

COOLANT (PROPYLENE-GLYCOL FORMULATIONS)

To avoid possible damage to vehicle use only ethylene-glycol based coolants with a mixture ratio from 44-68% anti-freeze. DO NOT use 100% anti-freeze as it will cause the formation of cooling system deposits. This results in coolant temperatures of over 300° F (149°C) which can melt plastics. Full strength anti-freeze has a freeze point of only -8° F (-22°C).

CAUTIONPropylene-Glycol Mixtures has a smaller temperature range than Etylene-Gylcol. The temperature range (freeze-boil) of a 50/50 Anti-Freeze/Water Mix is as follows: Propylene-Glycol -26° F (-32°C) - 257° F (125°C) or Ethylene-Glycol -35° F (-37°C) - 263° F (128°C).
CAUTIONPropylene-Glycol/Ethylene-Glycol Mixtures can cause the destabilization of various corrosion inhibitors. Also Propylene-Glycol/Ethylene-Glycol has a different specific gravity than Ethylene-Glycol coolant, which will result in inaccurate freeze point calculations.

ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS

WARNINGMany solid state electrical components can be damaged by static electricity (ESD). Some will display a warning label, but many will not. Discharge personal static electricity by touching a metal ground point on the vehicle prior to servicing any ESD sensitive component.

FUEL PUMP SHUT-OFF SWITCH

This switch stops the fuel pump after a collision. The impact does not have to be great to trigger the switch. To reset, press the White reset button on the switch located under the instrument panel, to the right of the transmission hump.

FUEL SYSTEM SERVICE

WARNINGRelieve fuel system pressure prior to servicing any fuel system component (fuel injection models).

HALOGEN BULBS

WARNINGHalogen bulbs contain pressurized gas which may explode if overheated. DO NOT touch glass portion of bulb with bare hands. Eye protection should be worn when handling or working around halogen bulbs.

METHANOL GASOLINE

CAUTIONFuel that is more than 5% methanol should not be used in this vehicle. It can corrode metal parts in the fuel system, and damage plastic and rubber parts. Even at 5% methanol or less, solvents and corrosion preventers must be used with this fuel to avoid these problems.

RADIATOR CAP

CAUTIONAlways disconnect the fan motor when working near the radiator fan. The fan is temperature controlled and could start at any time even when the ignition key is in the OFF position. DO NOT loosen or remove radiator cap when cooling system is hot.

RADIATOR FAN

WARNINGKeep hands away from radiator fan.

SPARK PLUGS

Note. Allow engine to cool before removing spark plugs from aluminum cylinder heads.

WARRANTY INFORMATION

CAUTIONDue to the different warranties offered in various regions and the variety of after-market extended warranties available, please refer to the warranty package that came with the vehicle to verify all warranty options.

BASIC NEW CAR LIMITED WARRANTY

All parts of the vehicle, except tires, are covered against defects in factory-supplied materials and workmanship for 12 months or 12,000 miles, whichever occurs first.

POWERTRAIN WARRANTY

Note. Powertrain Warranty varies in coverage length (either 4 years/50,000 miles or 6 years/60,000 miles) depending on model year.

Under this warranty, certain parts of the engine, transmission, axle and driveline are warranted against defects in materials and workmanship. This coverage begins after 12 months or 12,000 miles. See copy of warranty for specific components covered and length of coverage.

BUMPER-TO-BUMPER COVERAGE

All 1992-93 vehicles have complete warranty coverage against defects in materials and workmanship for 3 years or 36,000 miles, whichever occurs first. There is no deductible with this warranty. Items not covered include tires and parts that are subject to normal wear and tear, such as windshield wiper blades, brake linings, brake pads, clutch linings and scheduled maintenance items. There is no extended powertrain coverage included in this warranty.

BATTERY COVERAGE

Begins at warranty start date and lasts up to 3 years or 36,000 miles, whichever occurs first. For the first 12 months in service (less than 36,000 miles), battery will be replaced at no charge. After that, battery will be replaced on a customer-participation basis: For the 13th-24th month in service, Ford will pay 50%; for the 25th-36th month, Ford will pay 25%. Labor is covered for 3 years or 36,000 miles, whichever occurs first.

SAFETY RESTRAINT SYSTEM COVERAGE

Begins at warranty start date and lasts for 5 years or 50,000 miles, whichever occurs first. Covers safety restraint problems not related to comfort or appearance. Coverage for model years earlier than 1990 is 3 years with unlimited miles.

CORROSION COVERAGE

Begins at warranty start date and lasts for 6 years or 60,000 miles, whichever occurs first. 1992-93 models are covered for 6 years or 100,000 miles, whichever occurs first. Covers any holes in body sheet metal caused by corrosion.

EMISSIONS DEFECT & PERFORMANCE WARRANTIES (EXCEPT CALIFORNIA)

Defect Warranty ensures that vehicle meets applicable EPA regulations and that vehicle's emission control system is free from defects in materials and workmanship for a period of 5 years or 50,000 miles, whichever occurs first.

The Performance Warranty covers all costs of repairing or adjusting any components or parts as needed for the vehicle to pass a Federally required state or local emissions test.

Other emission control parts related to these components are covered by the Performance Warranty, where applicable. If another part fails due to the failure of one of these components, both parts are covered. See customer's copy of warranty information for specific items covered. Performance Warranty coverage is limited to fewer components after 2 years or 24,000 miles.

EMISSIONS PERFORMANCE WARRANTY (CALIFORNIA)

If vehicle fails a Smog Check inspection, all necessary repairs and adjustments will be made by manufacturer to ensure that vehicle passes the inspection. Warranty begins at warranty start date and lasts for a period of 3 years or 50,000 miles, whichever occurs first.

EMISSIONS DEFECT WARRANTY (CALIFORNIA)

If any emission-related part on the vehicle is defective, the part will be repaired or replaced by manufacturer. Warranty begins at warranty start date and lasts for a period of 3 years or 50,000 miles, whichever occurs first.

Some emission-related parts are warranted for 7 years or 70,000 miles whichever occurs first, and will be repaired or replaced by manufacturer if found to be defective in material or workmanship. See customer's copy of warranty information for specific items covered.

FUSE PANEL LOCATIONS

The 1991-95 Explorer has a fuse panel and a Power Distribution Box (PDB). The fuse panel for all years is located under the instrument panel to the left of the steering column. The PDB is located on the right side of the engine compartment.

Scheme 7

Scheme 7: FUSE PANEL IDENTIFICATION (1991)
Scheme 7: FUSE PANEL IDENTIFICATION (1991)

Fuse & Circuit Breaker Identification

  1. 1 - 15 Amp Four-Way Flash, Stoplights, Speed Control Inhibit
  2. 2 - 20 Amp Horns
  3. 3 - 20 Amp (Circuit Breaker) Cigarette Lighter, Flash-to-Pass, Power Lumbar (Explorer), Multifunction Switch (Explorer)
  4. 4 - 10 Amp Instrument Panel Illumination, Park/H Light Hot (Bronco II & Ranger)
  5. 5 - 15 Amp Premium Radio Amplifier, Trailer Tow (Explorer)
  6. 6 - 30 Amp (Circuit Breaker) Power Windows, Lumbar (Bronco II & Ranger)
  7. 7 - 20 Amp R.A.B.S Module
  8. 8 - 10 Amp HEGO Heater
  9. 9 - 15 Amp (Explorer) Cluster Warning Lights, Electronic All Wheel Drive (1991)
  10. 10 - 15 Amp Speed Control Amplifier & Radio, Electronic All Wheel Drive 1989-90)
  11. 11 - 15 Amp Parking Lights, License Lights
  12. 12 - 30 Amp Blower Motor
  13. 13 - 15 Amp Turn Signals, Back-Up Lights, Turn Indicator, Rear Defrost Control
  14. 14 - 15 Amp Dome/Courtesy Light
  15. 15 - 15 Amp Rear Window Washer/Wiper
  16. 16 - 10 Amp A/C Switches, Clutch Coil
  17. 17 - 6 Amp (Circuit Breaker) Front Washer/Wiper

Scheme 8

Scheme 8: POWER DISTRIBUTION BOX IDENTIFICATION (1991)
Scheme 8: POWER DISTRIBUTION BOX IDENTIFICATION (1991)
WARNINGAlways disconnect battery ground cable before servicing high-current fuses. It is recommended that high-current fuses be replaced by a qualified technician.

Fuse & Circuit Breaker Identification

  1. 1 - 30 Amp Fuel Relay
  2. 2 - 40 Amp Headlights Fuse Panel
  3. 3 - Not Used (1991) 50 Amp (1992) Blower Motor
  4. 4 - 40 Amp Fuse Panel
  5. 5 - 30 Amp Power Locks
  6. 6 - 40 Amp Rear Defroster
  7. 7 - 60 Amp (1991) Alt. Power 1
  8. 8 - 30 Amp E.E.C. Relay
  9. 9 - 40 Amp Electric Shift
  10. 10 - 60 Amp Ignition
  11. 11 - 15 Amp (Not Shown) Underhood Light (1991)
  12. 12 - 15 Amp (Not Shown) Alt. Field

Scheme 9

Scheme 9: FUSE PANEL IDENTIFICATION (1992-94)
Scheme 9: FUSE PANEL IDENTIFICATION (1992-94)

Fuse & Circuit Breaker Identification

  1. 1 - 15 Amp Four-Way Flash, Stoplights, Speed Control Inhibit (1992)
  2. 2 - 20 Amp Horns
  3. 3 - 20 Amp (Circuit Breaker) Cigarette Lighter, Flash-To-Pass, Power Lumbar, Multi Function Switch
  4. 4 - 10 Amp Instrument Panel Illumination
  5. 5 - 20 Amp Premium Radio Amplifier, Trailer Tow
  6. 6 - 30 Amp (Circuit Breaker) Power Windows
  7. 7 - 20 Amp (1992) Rear Anti-lock Brake System Module 10 Amp (1993-94) ABS Control Unit
  8. 8 - 10 Amp (1992) HEGO Heater 15 Amp (1993-94) Heated Oxygen sensor
  9. 9 - 15 Amp (1992) Cluster Warning Lights, Electric AWD 15 Amp (1993-94) Rear Washer Wiper
  10. 10 - 15 Amp Speed Control Amplifier (1992), Radio
  11. 11 - 15 Amp Parking/License Lights, Trailer Tow Relay (1993-94)
  12. 12 - 30 Amp (1992) Blower Motor 10 Amp (1993-94) A/C Switches, Clutch Coil
  13. 13 - 15 Amp Turn Signals, Back-Up Lights, Turn Indicator, Rear Defrost Control, Daytime Running Lamps (1993-94)
  14. 14 - 15 Amp Dome/Courtesy Lights, Radio Memory, Power Mirror (2-Door), Radio Memory (1993-94)
  15. 15 - 15 Amp (1992) Rear Window Washer/Wiper 10 Amp (1993-94) Speed Control
  16. 16 - 10 Amp (1992) A/C Switches, Clutch Coil 15 Amp (1993-94) Warning Gauges/Lights, Electronic Shift Control (4WD), Chime Module
  17. 16 - 6 Amp (Circuit Breaker) Front Washer/Wiper

Scheme 10

Scheme 10: POWER DISTRIBUTION BOX IDENTIFICATION (1992-94)
Scheme 10: POWER DISTRIBUTION BOX IDENTIFICATION (1992-94)
WARNINGAlways disconnect battery ground cable before servicing high-current fuses. It is recommended that high-current fuses be replaced by a qualified technician.

Fuse & Circuit Breaker Identification

  1. 1 - 60 Amp Ignition
  2. 2 - 40 Amp Fuse Panel, Headlights
  3. 3 - 60 Amp Fuse Panel
  4. 4 - 30 Amp PCM Power
  5. 5 - 50 Amp Blower Motor
  6. 6 - 20 Amp Power Locks
  7. 7 - 20 Amp 4-Wheel Drive
  8. 8 - 60 Amp Power Seat
  9. 9 - 30 Amp ABS System
  10. 10 - 30 Amp ABS System
  11. 11 - 40 Amp Heated Backlight
  12. 12 - Not Used
  13. 13 - Diode ABS System
  14. 14 - Diode EEC System
  15. 15 - 20 Amp Foglights
  16. 16 - 15 Amp Alternator
  17. 17 - 15 Amp Underhood Light, Daytime Running Lights
  18. 18 - 20 Amp Fuel Pump
  19. 19 - 20 Amp Trailer Tow
  20. 20 - Not Used
  21. 21 - Not Used
  22. 22 - Not used

Scheme 11

Scheme 11: FUSE PANEL IDENTIFICATION (1995)
Scheme 11: FUSE PANEL IDENTIFICATION (1995)

Fuse & Circuit Breaker Identification

  1. 1 - 10 Amp Power Mirror
  2. 2 - 10 Amp Air Bag System, Blower Relay
  3. 3 - 15 Amp Parking Lamps
  4. 4 - 15 Amp Left Headlamp
  5. 5 - 10 Amp OBDII System
  6. 6 - 15 Amp HEGO System
  7. 7 - 10 Amp Illuminated Switches
  8. 8 - 15 Amp Right Headlamp, Fog Lamp System
  9. 9 - 10 Amp ABS System
  10. 10 - 10 Amp Speed Control, GEM System, Brake Interlock
  11. 11 - 10 Amp Warning Lamps
  12. 12 - 10 Amp Front Wash System
  13. 13 - 15 Amp PCM System, Stop Lamps, 4-Wheel Drive, ABS, Speed Control
  14. 14 - 10/20 Amp ABS System
  15. 15 - 15 Amp Air Bag System, Alternator
  16. 16 - 30 Amp Front Wiper
  17. 17 - 30 Amp Cigar Lighter
  18. 18 - 15 Amp A/C System
  19. 19 - 25 Amp Ignition Coil, PCM System
  20. 20 - 10 Amp Radio, GEM System, Anit-Theft
  21. 21 - 15 Amp Hazard Lamps
  22. 22 - 15 Amp Turn Signals
  23. 23 - Not Used
  24. 24 - 15 Amp Starter Relay, Anti-Theft
  25. 25 - 10 Amp Speedometer, GEM System
  26. 26 - 15 Amp 4R44E/4R55E Overdrive, Back-up Lamps
  27. 27 - 15 Amp Under Hood Lamp, Map Lights, Glove Box Lamp, Dome Lamp, Visor Lamps, 4X4 System
  28. 28 - 10 Amp GEM System
  29. 29 - 15 Amp Audio System
  30. 30 - Not Used
  31. 31 - Not Used
  32. 32 - 10 Amp Not Used (Spare)
  33. 33 - 20 Amp High Beam Lamps
  34. 34 - Not Used

Scheme 12

Scheme 12: POWER DISTRIBUTION BOX IDENTIFICATION (1995)
Scheme 12: POWER DISTRIBUTION BOX IDENTIFICATION (1995)
WARNINGAlways disconnect battery ground cable before servicing high-current fuses. It is recommended that high-current fuses be replaced by a qualified technician.

Fuse & Circuit Breaker Identification

  1. 1 - 60 Amp (Blue) Ignition
  2. 2 - 60 Amp (Blue) Fuse Panel
  3. 3 - 50 Amp (Red) Automatic Ride Control Suspension (If Equipped)
  4. 4 - 20 Amp (Yellow) PCM Power, Horn
  5. 5 - 30 Amp (Circuit Breaker) Power Locks, Power Windows, Power Seats
  6. 6 - 50 Amp (Red) Blower Motor
  7. 7 - 20 Amp (Yellow) Parking Lamps
  8. 8 - 20 Amp (Yellow) Trailer Park/Stop Lamps (With Trailer Package)
  9. 9 - 30 Amp (Green) ABS System
  10. 10 - 30 Amp (Green) ABS System
  11. 11 - 20 Amp (Yellow) Headlights
  12. 12 - 20 Amp (Yellow) Fuel System, Anti-Theft System
  13. 13 - 30 Amp (Green) PCM Power
  14. 14 - 30 Amp (Green) Rear Window Defogger
  15. 15 - 15 Amp (Blue) Foglights, Offroad Lights, DRL System
  16. 16 - 20 Amp (Yellow) 4 Wheel Drive System
  17. 17 - 15 Amp (Blue) Alternator
  18. 18 - 15 Amp (Blue) Pusher Fan
  19. 19 - 10 Amp (Red) Air Bag System
  20. 20 - 30 Amp (Green) Power Point
  21. 21 - 15 Amp (Blue) Rear Wiper
  22. 22 - 30 Amp (Green) JBL System
  23. 23 - Fuel Pump Relay
  24. 24 - Diode Rear Wheel Anti-Lock
  25. 25 - Diode PCM
  26. 26 - Diode ABS
  27. 27 - PCM Power Relay
  28. 28 - W.A.C. Relay
  29. 29 - Fog Lamp Relay
  30. 30 - Wiper Hi-Lo Relay
  31. 31 - Horn Relay
  32. 32 - Wiper Run Relay

FUSE PANEL IDENTIFICATION (1996)

Fuse & Circuit Breaker Identification

  1. 1 - 7.5 Amp Power Mirror, Power Antenna
  2. 2 - 7.5 Amp High-mount Stoplight
  3. 3 - 15 Amp Parking Lamps
  4. 4 - 10 Amp Left Headlamp
  5. 5 - 10 Amp OBDII System
  6. 6 - 7.5 Amp Air Bag System, Blower relay
  7. 7 - 7.5 Amp Illuminated Switches
  8. 8 - 10 Amp Right Headlamp, Fog Lamp System
  9. 9 - 10 Amp EATC Memory, Seat Memory, Message Center, Cellular Phone
  10. 10 - 7.5 Amp EATC System, Rear Blower, Speed Control, GEM System, Brake Interlock, Overhead Console, Automatic Ride Control
  11. 11 - 7.5 Amp Warning Lights
  12. 12 - 10 Amp Front/Rear Wash System
  13. 13 - 15 Amp PCM System, Stop Lamps, 4-Wheel Drive, ABS, Speed Control, Trailer Tow
  14. 14 - 10 Amp ABS System
  15. 15 - 7.5 Amp Air Bag System, Alternator
  16. 16 - 30 Amp Front Wiper
  17. 17 - 15 Amp Cigar Lighter
  18. 18 - 15 Amp A/C System
  19. 19 - 25 Amp Ignition Coil, PCM System
  20. 20 - 7.5 Amp Radio, Power Antenna, GEM System, Anit-Theft, Cellular Phone
  21. 21 - 15 Amp Hazard Lamps
  22. 22 - 10 Amp Turn Signals
  23. 23 - 10 Amp Rear Wiper System
  24. 24 - 10 Amp Starter Relay
  25. 25 - 7.5 Amp Speedometer, GEM System
  26. 26 - 10 Amp 4R44E/4R55E Overdrive, DRL System, Back-up Lamps, 4-Wheel Drive, Rear Defroster
  27. 27 - 15 Amp Under Hood Lamp, Map Lights, Glove Box Lamp, Dome Lamp, Visor Lamps, Accessory Relay, Dimmer Switch Illumination, 4X4 System
  28. 28 - 7.5 Amp GEM System, Memory Seat
  29. 29 - 10 Amp Audio System
  30. 30 - Not Used
  31. 31 - 7.5 Amp Aux. Power, Blower system
  32. 32 - 7.5 Amp Heated Mirror, Heated Backlight
  33. 33 - 15 Amp High Beam Lamps
  34. 34 - 7.5 Amp Lux. Audio System

POWER DISTRIBUTION BOX ID (1996)

WARNINGAlways disconnect battery ground cable before servicing high-current fuses. It is recommended that high-current fuses be replaced by a qualified technician.

Fuse & Circuit Breaker Identification

  1. 1 - 30 Amp Ignition
  2. 2 - 30 Amp Fuse Panel
  3. 3 - 30 Amp Automatic Ride Control Suspension (If Equipped)
  4. 4 - 30 Amp PCM Power, Horn
  5. 5 - 30 Amp Power Locks, Power Windows, Power Seats
  6. 6 - 30 Amp Blower Motor
  7. 7 - 30 Amp Parking Lamps
  8. 8 - 30 Amp Trailer Park/Stop Lamps (With Trailer Package)
  9. 9 - 30 Amp ABS System
  10. 10 - 30 Amp ABS System
  11. 11 - 30 Amp Headlights
  12. 12 - 30 Amp Fuel System, Anti-Theft System
  13. 13 - 30 Amp PCM Power
  14. 14 - 30 Amp Rear Window Defogger
  15. 15 - 15 Amp Foglights, Offroad Lights, DRL System
  16. 16 - 15 Amp 4 Wheel Drive System
  17. 17 - 20 Amp Alternator
  18. 18 - 15 Amp Pusher Fan
  19. 19 - 15 Amp Air Bag System
  20. 20 - 20 Amp Power Point
  21. 21 - 20 Amp Rear Wiper
  22. 22 - 30 Amp JBL System
  23. 23 - Fuel Pump Relay
  24. 24 - Diode PCM
  25. 25 - Diode ABS
  26. 26 - Not Used
  27. 27 - PCM Power Relay
  28. 28 - W.A.C. Relay
  29. 29 - Wiper Hi-Lo Relay
  30. 30 - 15 Amp HEGO
  31. 31 - Horn Relay
  32. 32 - Wiper Run Relay

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