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Engine - 5.4L V8 - VIN L (2V): Specifications Ford Expedition I

Mechanical

Crankcase Capacity

Crankcase capacity with filter change is 6 qts (5.7L).

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Connecting Rod Bolt (1)
Step 130-33 (41-45)
Step 2Additional 90-120 Degrees
Crankshaft Damper Bolt
Step 166 (89)
Step 2Loosen 360 Degrees
Step 335-39 (47-53)
Step 4Additional 85-90 Degrees
Cylinder Head Bolt (1) (2)
Step 127-32 (37-43)
Step 2Additional 85-95 Degrees
Step 3Additional 85-95 Degrees
EGR Tube Upper & Lower Fittings
Except F250-F35041-48 (55-65)
F250-F35029-44 (40-60)
Engine Mount Nuts66 (90)
Engine Mount Through Bolts50-68 (68-92)
Engine-To-Transmission Bolts30-44 (41-60)
Exhaust Manifold Nuts (3)17-19 (23-27)
Flexplate-To-Crankshaft Bolts54-64 (73-87)
Front Axle Housing Mount Bolts66 (90)
Front Axle Housing Support Bolts66 (90)
Front Cover Bolt/Studs (4)
Bolts 1-515-22 (20-30)
Bolts 6-1530-41 (41-56)
Heater Pipe-To-Engine Mounting Studs (1998 Expedition, F150, F250 & Navigator)30 (40)
Idler Pulley Bolt15-22 (20-30)
Main Bearing Cap Bolts (1) (5)
Step 127-32 (37-43)
Step 2Additional 85-95 Degrees
Main Bearing Cap Side Bolts (5)
Step 120-24 (27-33)
Step 2Additional 85-95 Degrees
Oil Pan Bolts (6)
Step 1(7)
Step 215 (20)
Step 3Additional 60 Degrees
Starter Bolts15-20 (20-27)
Thermostat Housing (Water Hose Connection)15-22 (20-30)
Timing Chain Tensioner Bolts15-22 (20-30)
Torque Converter Nuts20-34 (27-46)
Transmission Pan-To-Case Bolts10-12 (14-16)
Water Pump Bolts15-22 (20-30)
Water Pump Pulley Bolts15-22 (20-30)
INCH Lbs. (N.m)
Balance Shaft Bolts71-106 (8-12)
Camshaft Cap Bolts (8)71-106 (8-12)
Camshaft Cover Bolts71-106 (8-12)
Chain Guide Bolts71-106 (8-12)
Crankshaft Seal Retainer Bolts71-106 (8-12)
Fan Shroud Bolts71-89 (8-10)
Intake Manifold Bolts
Lower (9)
Step 118 (2)
Step 271-106 (8-12)
Upper (10)
Step 118 (2)
Step 2(11)
Oil Pan Drain Plug
DOHC97-141 (11-16)
SOHC124 (14)
Oil Pump-To-Cylinder Block Bolts71-106 (8-12)
Oil Pump Pickup Tube Bolts
Front71-106 (8-12)
Rear(11)
Starter Solenoid Nuts
Positive Battery Cable Retaining Nut89-133 (10-15)
Starter Solenoid Wire Retaining Nut44-62 (5-7)
Throttle Cable Bracket Bolts71-106 (8-12)
Valve Cover Bolts71-106 (8-12)
(1) Use new bolts. DO NOT reuse bolts. (2) Tighten bolts in sequence. (Схема №5) (3) Tighten bolts in sequence. (Схема №4) (4) Tighten bolts in sequence. (Схема №7) (5) Tighten bolts in sequence. (Схема №55) (6) Tighten bolts in sequence. (Схема №43) (7) Tighten bolts to 18 INCH lbs. (2 N.m) (8) Tighten bolts in sequence. (Схема №26) (9) Tighten bolts in sequence. (Схема №3) (10) Tighten bolts in sequence. (Схема №2) (11) Tighten bolts to 15-22 ft. lbs. (20-30 N.m).
(1)Use new bolts. DO NOT reuse bolts.
(2)Tighten bolts in sequence. (Схема №5)
(3)Tighten bolts in sequence. (Схема №4)
(4)Tighten bolts in sequence. (Схема №7)
(5)Tighten bolts in sequence. (Схема №55)
(6)Tighten bolts in sequence. (Схема №43)
(7)Tighten bolts to 18 INCH lbs. (2 N.m)
(8)Tighten bolts in sequence. (Схема №26)
(9)Tighten bolts in sequence. (Схема №3)
(10)Tighten bolts in sequence. (Схема №2)
(11)Tighten bolts to 15-22 ft. lbs. (20-30 N.m).

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement330 Cu. In. (5.4L)
Bore3.55" (90.2 mm)
Stroke4.17" (105.8 mm)
Fuel SystemSFI
Compression Ratio9.0:1

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft End Play.003-.015 (.08-.37)
Main Bearings
Journal Diameter2.6568-2.6576 (67.483-67.503)
Journal Out-Of-Round.0003 (.0075)
Journal Taper.0002 (.004)
Oil Clearance.0009-.0019 (.024-.048)
Connecting Rod Bearings
Journal Diameter2.0859-2.0867 (52.983-53.003)
Journal Out-Of-Round.0003 (.0075)
Journal Taper.0002 (.004)
Oil Clearance.0010-.0025 (.025-.064)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.0005-.0010 (.012-.025)
Diameter
Code 1(1)
Code 23.5502-3.5506 (90.175-90.185)
Code 3(1)
Pins
Diameter.8662-.8663 (22.001-22.003)
Pin-To-Piston Clearance.0002-.0004 (.005-.010)
Rod Fit.0003-.0009 (.008-.023)
Rings
No. 1
End Gap.005-.011 (.13-.28)
Side Clearance(1)
No. 2
End Gap.010-.016 (.25-.40)
Side Clearance(1)
No. 3 (Oil)
End Gap (Steel Rail)(1)
Side Clearance.006-.026 (.15-.66)
(1) Information is unavailable from manufacturer.
(1)Information is unavailable from manufacturer.

PISTONS, PINS & RINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter
Piston Pin Bore.8666-.8671 (22.012-22.024)
Crankpin Bore2.0877-2.0885 (53.027-53.049)
Center-To-Center Length6.657 (169.10)
Maximum Bend (1).0015 (.038)
Maximum Twist (1).0020 (.050)
Side Play
Standard.0069-.0118 (.175-.300)
Service Limit.019 (.48)
(1) Measured from bore-to-bore.
(1)Measured from bore-to-bore.

CONNECTING RODS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage(1) .004" (.10 mm)
Intake & Exhaust Valve Seats
Seat Angle44.5-45.0°
Seat Width.075-.083" (1.90-2.10 mm)
Maximum Seat Runout.001" (.03 mm)
Valve Guides
Valve Stem-To-Guide Oil Clearance
Intake Valve.0008-.0027" (.020-.069 mm)
Exhaust Valve.0018-.0037" (.046-.094 mm)
(1) If maximum warpage is exceeded, replace cylinder head.
(1)If maximum warpage is exceeded, replace cylinder head.

CYLINDER HEAD

BALANCE SHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bearing Bore Diameter1.0625-1.0635 (26.987-27.012)
End Play.002-.007 (.04-.17)
Journal Diameter1.0605-1.0615 (26.936-26.962)
Oil Clearance.0010-.0030 (.025-.076)
Gear Backlash.0003-.0051 (.0076-.1296)

BALANCE SHAFT

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bearing Bore Diameter1.0625-1.0635 (26.987-27.012)
End Play.001-.007 (.03-.18)
Journal Diameter1.0605-1.0615 (26.936-26.962)
Lobe Lift
Intake.259 (6.58)
Exhaust
Left.260 (6.60)
Right.259 (6.58)
Oil Clearance.001-.003 (.03-.08)

CAMSHAFT

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter
Grade 13.5512-3.5516 (90.200-90.210)
Grade 23.5516-3.5520 (90.210-90.220)
Grade 33.5520-3.5524 (90.220-90.230)
Maximum Taper(1)
Maximum Out-Of-Round(1)
Maximum Deck Warpage(1)
(1) Information is unavailable from manufacturer.
(1)Information is unavailable from manufacturer.

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS (SOHC)

ApplicationSpecification
Valves
Intake
Face Angle45.25-45.75°
Head Diameter1.747-1.757" (44.37-44.63 mm)
Minimum Margin.031" (.79 mm)
Stem Diameter.2746-.2754" (6.975-6.995 mm)
Valve Face Runout.002" (.05 mm)
Exhaust
Face Angle45.25-45.75°
Head Diameter1.334-1.343" (33.88-34.12 mm)
Minimum Margin.031" (.79 mm)
Stem Diameter.2736-.2744" (6.949-6.970 mm)
Valve Face Runout.002" (.05 mm)
Valve Springs
Free Length1.976" (50.19 mm)
Out-Of-Square2.5°
Pressure
Valve Closed65 @ 1.57" (29.5 @ 40.0 mm)
Valve Open150 @ 1.10" (68.0 @ 28.0 mm)

VALVES & VALVE SPRINGS (SOHC)

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