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Engine Emission Control System: Removal & Installation Ford Escape III

Auxiliary Emission Control Systems 7 illustrations ~348 words

Removal and Installation

Note. Removal steps in this procedure may contain installation details.

Scheme 4

Scheme 4: Removal and Installation
Scheme 4: Removal and Installation

Scheme 5

Scheme 5
Scheme 5

Scheme 6

Scheme 6
Scheme 6

Scheme 7

Scheme 7
Scheme 7
  1. Drain the cooling system. Refer to «ENGINE COOLING»(ref-569571) .
  2. Remove the Air Cleaner (ACL) assembly. Refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-569599) .
  3. Tighten to 20 Nm (177 lb-in).
  4. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges that make leak paths. Use a plastic scraping tool to remove all traces of the Exhaust Gas Recirculation (EGR) valve gasket. NOTE: If there is no residual gasket material present, metal surface prep can be used to clean and prepare the surfaces Discard the specified component. Follow local disposal regulations. Clean the specified component with the specified material. Material: Motorcraft® Metal Surface Prep. To install, reverse the removal procedure. Install a new EGR valve gasket.

Note. Clean and inspect the crankcase vent oil separator for damage prior to installation.

Note. Removal steps in this procedure may contain installation details.

Scheme 8

Scheme 8: Removal and Installation
Scheme 8: Removal and Installation

Scheme 9

Scheme 9
Scheme 9
  1. Remove the intake manifold. Refer to «ENGINE - 1.6L GTDI»(ref-569555) .
  2. Remove the starter motor. Refer to «STARTING SYSTEM»(ref-569607) .
  3. Tighten to 10 Nm (89 lb-In).
  4. Clean the specified component. Visual check.
  5. Apply the specified lubricant to the specified component. Materials: Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil.
  6. To install, reverse the removal procedure.

Note. Clean and inspect the crankcase vent oil separator for damage prior to installation.

Note. Removal steps in this procedure may contain installation details.

  1. Remove the intake manifold. Refer to «ENGINE - 2.0L GTDI»(ref-569556) .
  2. Tighten to 10 Nm (89 lb-in).
  3. Clean the specified component. Visual check. To install, reverse the removal procedure.

Note. Clean and inspect the crankcase vent oil separator for damage prior to installation.

Note. Removal steps in this procedure may contain installation details.

Scheme 10

Scheme 10: Removal and Installation
Scheme 10: Removal and Installation
  1. Remove the intake manifold. Refer to «ENGINE - 2.5L»(ref-569568) .
  2. Tighten to 10 Nm (89 lb-in).
  3. To install, reverse the removal procedure. Visual check. Clean the specified component.

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