Repair manual
Ford Econoline I Repair Manual
Step-by-step repair and maintenance instructions for the Ford Econoline I (1985–2013): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- ENGINE IDENTIFICATION
- VALVE CLEARANCE ADJUSTMENT
- TROUBLE SHOOTING
- REMOVAL & INSTALLATION
- FUEL PRESSURE RELEASE & FUEL LINE CONNECTIONS
- Removal (Expedition, Navigator & Pickup)
- Installation (Expedition, Navigator & Pickup)
- Removal (Van)
- Installation (Van)
- Removal
- Installation
- Inspection
- Removal (Expedition, Navigator & Pickup - Left)
- Removal (Expedition, Navigator & Pickup - Right)
- Installation (All Models)
- FRONT CRANKSHAFT SEAL
- TIMING CHAINS
- CAMSHAFT
- OIL PAN
- Removal (Expedition, Navigator & Pickup - 2WD)
- Installation (Expedition, Navigator & Pickup - 2WD)
- Removal (Expedition, Navigator & Pickup - 4WD)
- Installation (Expedition, Navigator & Pickup - 4WD)
- Removal (F250-F350 Super Duty)
- Installation (F250-F350 Super Duty)
- Cylinder Head
- Valve Springs
- Valve Stem Oil Seals
- Valve Guides
- Valve Seat
- Valves
- Valve Seat Correction Angles
- Piston & Rod Assembly
- Fitting Pistons
- Piston Rings
- Rod Bearings
- Crankshaft & Main Bearings
- Cylinder Block
- ENGINE LUBRICATION SYSTEM
- Crankcase Capacity
- Oil Pressure
- OIL PUMP
- TORQUE SPECIFICATIONS
- GENERAL SPECIFICATIONS
- CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
- PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
- CONNECTING RODS SPECIFICATIONS
- CYLINDER HEAD SPECIFICATIONS
- BALANCE SHAFT SPECIFICATIONS
- CAMSHAFT SPECIFICATIONS
- CYLINDER BLOCK SPECIFICATIONS
- ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS (SOHC)
- ENGINE IDENTIFICATION
- VALVE CLEARANCE ADJUSTMENT
- TROUBLE SHOOTING
- REMOVAL & INSTALLATION
- FUEL PRESSURE RELEASE & FUEL LINE CONNECTIONS
- Removal (Pickup)
- Installation (Pickup)
- Removal (Van)
- Installation (Van)
- Removal
- Installation
- EXHAUST MANIFOLD
- Inspection
- Removal (Pickup - Left)
- Removal (Pickup - Right)
- Installation (All Models)
- FRONT CRANKSHAFT SEAL
- FRONT COVER
- CAMSHAFT
- OIL PAN
- Removal (Pickup - 2WD)
- Installation (Pickup - 2WD)
- Removal (Pickup - 4WD)
- Installation (Pickup - 4WD)
- Cylinder Head
- Valve Springs
- Valve Stem Oil Seals
- Valve Guides
- Valve Seat
- Valves
- Valve Seat Correction Angles
- Piston & Rod Assembly
- Fitting Pistons
- Piston Rings
- Rod Bearings
- Crankshaft & Main Bearings
- Cylinder Block
- ENGINE LUBRICATION SYSTEM
- Crankcase Capacity
- Oil Pressure
- OIL PUMP
- TORQUE SPECIFICATIONS
- GENERAL SPECIFICATIONS
- CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
- PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
- CONNECTING RODS SPECIFICATIONS
- CYLINDER HEAD SPECIFICATIONS
- BALANCE SHAFT SPECIFICATIONS
- CAMSHAFT SPECIFICATIONS
- CYLINDER BLOCK SPECIFICATIONS
- ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
- INTRODUCTION
- Removal & Installation
- Removal & Installation (Econoline)
- Removal & Installation (Excursion & Pickup)
- TURBOCHARGER
- Removal (Excursion & Pickup)
- Inspection
- Removal (Econoline)
- COMPUTERIZED ENGINE CONTROLS
- Adjustment Procedure
- COOLING SYSTEM BLEEDING
- FUEL SYSTEM PRESSURE RELEASE
- FUEL FILTER WATER DRAINING
- Removal (E-Series)
- Removal (Except E-Series)
- GLOW PLUGS
- TORQUE SPECIFICATIONS
- AIR BAG SYSTEM
- STEERING PUMP
- STEERING GEAR
- STEERING GEAR IDENTIFICATION
- STEERING PUMP IDENTIFICATION
- STEERING LINKAGE
- INSPECTION & VERIFICATION
- HARD STEERING OR LACK OF ASSIST
- Possible Causes
- Actions To Repair
- Possible Cause
- Action To Repair
- EXCESSIVE STEERING WHEEL PLAY
- WANDER
- DRIFT/PULL
- FEEDBACK
- STICKY STEERING, POOR TURNABILITY
- SHIMMY
- DIAGNOSIS & TESTING
- TURNING EFFORT
- PUMP FLOW & PRESSURE TEST
- STEERING GEAR VALVE
- LUBRICATION
- FILLING THE STEERING SYSTEM
- Final Fill
- FLUSHING THE STEERING SYSTEM
- PURGING THE STEERING SYSTEM
- STEERING GEAR MESHLOAD ADJUSTMENT
- ADJUSTING SLEEVE
- Removal
- Installation
- INNER TIE ROD END
- SECTOR SHAFT ARM DRAG LINK
- SECTOR SHAFT ARM
- GENERAL SPECIFICATIONS
- SPECIAL TOOLS
- TORQUE SPECIFICATIONS