Special Tool(s)
SPECIAL TOOLS Radiator Pressure Tester 014-R1072 or equivalent 73 Digital Multimeter 105-R0051 or equivalent Worldwide Diagnostic System (WDS) Vehicle Communication Module (VCM) with appropriate adapters, or equivalent diagnostic tool Battery/Antifreeze Tester 014-R1060 or equivalent
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SPECIAL TOOL RADKITPLUS 078-00497
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SPECIAL TOOLS Flush Kit Hardware Package 164-R3658 or equivalent Drain Kit 164-R3662 or equivalent Proflush and Fill Coolant Flush and Fill 023-00154 or equivalent
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SPECIAL TOOLS Flush Kit Hardware Package 164-R3658 or equivalent Drain Kit 164-R3662 or equivalent
SPECIAL TOOLS Holding Wrench, Fan Clutch Pulley (4.6L, 5.4L) 303-239 (T84T-6312-C) Wrench, Fan Clutch Hub Nut (4.6L, 5.4L) 303-240 (T84T-6312-D) Holding Wrench, Fan Clutch Pulley (6.8L) 303-478 (94T-6312-AH) Wrench, Fan Clutch Hub Nut (6.8L) 303-214 (T83T-6312-B)
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SPECIAL TOOL Wrench, Fan Clutch Nut 303-591
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- Remove the radiator. For additional information, refer to «RADIATOR - 6.0L DIESEL»(ref-231368-S26885431652006050800000) .
- Disconnect the electrical connector. Release the wiring from the stator.
- Using the special tool, loosen the fan clutch by turning the wrench counterclockwise. Remove the cooling fan and clutch.
- Remove the bolts and cooling fan stator assembly.
- To install, reverse the removal procedure.
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- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-231368-S10128955572006050800000) .
- Remove the air cleaner and air cleaner outlet tube. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-231380) .
- Remove the bolts and the thermostat housing. Position the thermostat housing aside.
- Remove the O-ring seal and thermostat. Clean and inspect the sealing surfaces.
- To install, reverse the removal procedure.
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- Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-231368-S10128955572006050800000) .
- Remove the push pin retainers and upper air deflector.
- Remove the bolts for the power steering reservoir bracket.
- Remove the bolts and power steering fluid indicator. Remove the power steering reservoir mounting bracket. Install the power steering fluid indicator and position aside.
- Disconnect the coolant hoses from the air cleaner outlet tube.
- Loosen the clamps and remove the air cleaner outlet tube.
- Loosen the clamps and remove the charge air pipe.
- Disconnect and position the upper radiator hose aside.
- Remove the retaining nut and position the fuel line retainer aside.
- Remove the stud bolts and thermostat assembly. Remove and discard the O-ring seal.
- To install, reverse the removal procedure. Install a new O-ring seal on the thermostat assembly.
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- Remove the radiator. For additional information, refer to «RADIATOR - 6.0L DIESEL»(ref-231368-S26885431652006050800000) .
- Remove the push pin and radiator air deflector.
- Remove the bolts and fan shroud.
- Remove the bolts and separate the charge air cooler from the radiator.
- Remove the bolts and brackets from the radiator.
- To assemble, reverse the disassembly procedure. Install the LH bolts first, for alignment of the charge air cooler to the radiator.