Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling: Component Locations Ford Econoline E350 Super Duty

Cooling System (Mechanical) 19 illustrations ~487 words

Special Tool(s)

SPECIAL TOOLS Radiator Pressure Tester 014-R1072 or equivalent 73 Digital Multimeter 105-R0051 or equivalent Worldwide Diagnostic System (WDS) Vehicle Communication Module (VCM) with appropriate adapters, or equivalent diagnostic tool Battery/Antifreeze Tester 014-R1060 or equivalent

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Scheme 2: Special Tool(s)

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Scheme 3

Scheme 4

Scheme 4

SPECIAL TOOL RADKITPLUS 078-00497

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Scheme 5: Special Tool(s)

SPECIAL TOOLS Flush Kit Hardware Package 164-R3658 or equivalent Drain Kit 164-R3662 or equivalent Proflush and Fill Coolant Flush and Fill 023-00154 or equivalent

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Scheme 6: Special Tool(s)

Scheme 7

Scheme 7

SPECIAL TOOLS Flush Kit Hardware Package 164-R3658 or equivalent Drain Kit 164-R3662 or equivalent

SPECIAL TOOLS Holding Wrench, Fan Clutch Pulley (4.6L, 5.4L) 303-239 (T84T-6312-C) Wrench, Fan Clutch Hub Nut (4.6L, 5.4L) 303-240 (T84T-6312-D) Holding Wrench, Fan Clutch Pulley (6.8L) 303-478 (94T-6312-AH) Wrench, Fan Clutch Hub Nut (6.8L) 303-214 (T83T-6312-B)

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Scheme 8: Special Tool(s)

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Scheme 9

Scheme 10

Scheme 10

SPECIAL TOOL Wrench, Fan Clutch Nut 303-591

Scheme 11

Scheme 11: Removal and Installation

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Scheme 12
  1. Remove the radiator. For additional information, refer to «RADIATOR - 6.0L DIESEL»(ref-231368-S26885431652006050800000) .
  2. Disconnect the electrical connector. Release the wiring from the stator.
  3. Using the special tool, loosen the fan clutch by turning the wrench counterclockwise. Remove the cooling fan and clutch.
  4. Remove the bolts and cooling fan stator assembly.
  5. To install, reverse the removal procedure.

Scheme 13

Scheme 13: Removal and Installation

Scheme 14

Scheme 14
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-231368-S10128955572006050800000) .
  2. Remove the air cleaner and air cleaner outlet tube. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-231380) .
  3. Remove the bolts and the thermostat housing. Position the thermostat housing aside.
  4. Remove the O-ring seal and thermostat. Clean and inspect the sealing surfaces.
  5. To install, reverse the removal procedure.

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Scheme 15

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Scheme 17

Scheme 17
  1. Drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-231368-S10128955572006050800000) .
  2. Remove the push pin retainers and upper air deflector.
  3. Remove the bolts for the power steering reservoir bracket.
  4. Remove the bolts and power steering fluid indicator. Remove the power steering reservoir mounting bracket. Install the power steering fluid indicator and position aside.
  5. Disconnect the coolant hoses from the air cleaner outlet tube.
  6. Loosen the clamps and remove the air cleaner outlet tube.
  7. Loosen the clamps and remove the charge air pipe.
  8. Disconnect and position the upper radiator hose aside.
  9. Remove the retaining nut and position the fuel line retainer aside.
  10. Remove the stud bolts and thermostat assembly. Remove and discard the O-ring seal.
  11. To install, reverse the removal procedure. Install a new O-ring seal on the thermostat assembly.

Scheme 18

Scheme 18: Disassembly and Assembly

Scheme 19

Scheme 19

Scheme 20

Scheme 20
  1. Remove the radiator. For additional information, refer to «RADIATOR - 6.0L DIESEL»(ref-231368-S26885431652006050800000) .
  2. Remove the push pin and radiator air deflector.
  3. Remove the bolts and fan shroud.
  4. Remove the bolts and separate the charge air cooler from the radiator.
  5. Remove the bolts and brackets from the radiator.
  6. To assemble, reverse the disassembly procedure. Install the LH bolts first, for alignment of the charge air cooler to the radiator.