Contents Section: Passive Restraints All sections

Safety Belt System Ford Econoline E250

Passive Restraints 39 illustrations ~5977 words

SPECIFICATIONS

DescriptionNmLb-ftLb-in
Front Safety Belts
Child safety seat tether anchor bolt2518
D-ring nut4030
Safety belt anchor bolt4835
Safety belt buckle and pretensioner bolt4030
Safety belt retractor bolt4835
Safety belt shoulder height adjuster bolts4835
Seat track-to-cushion frame bolts2518
Rear Safety Belts
Armrest bolt (bench seat)4936
Backrest-to-cushion frame outboard bolts (bench seat)7555
Backrest-to-cushion frame rear bolts (bench seat)5138
Center safety belt retractor bolt (3-passenger bench seat)5138
Child safety seat tether anchor bolt(s) (bench and bucket seat)2518
D-ring bolt4030
Detachable safety belt anchor bolt (bench seat)6044
Detachable safety belt anchor bolt (bucket seat)4030
LH center safety belt retractor bolt (4-passenger bench seat)5138
Lower anchors and tethers for children bolt (bench seat)5138
Lower anchors and tethers for children bolts (bucket seat)2518
RH center safety belt retractor bolt (4-passenger bench seat)5138
Safety belt anchor bolt (all outboard)4030
Safety belt anchor bolt (bench seat mounted)7555
Safety belt buckle bolt (bench seat)7555
Safety belt buckle bolt (bucket seat)4030
Safety belt guide bracket screws (bench seat)1089
Safety belt retractor bolt (all outboard)4030
Safety belt sling bolt4030
Seat riser bolts (bench seat)5138

TORQUE SPECIFICATIONS

WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

All outboard safety belts, and second and third row center safety belts (if equipped) are continuous-loop, 3-point systems. The combination lap and shoulder belt (continuous-loop) uses a common slip tongue and retractor.

The shoulder harness retractor is designed to let the webbing move freely in and out at all times, except during vehicle hard braking, hard cornering or an impact of 8 km/h (5 mph) or more, when it is automatically locked by a mechanically actuated inertia sensor.

When replacing safety belt buckles and/or retractor assemblies, use only the replacement parts specified in the Ford Customer Service Division Master Parts and Accessories Catalog.

Active Restraint System Components

The active restraint system consists of the following components in the locations described

  1. Front row safety belt buckles and pretensioners, attached to the inboard side of the seats
  2. Front seat safety belt retractor with adjustable D-ring attached to the B-pillar behind the trim panel
  3. Second, third, fourth and fifth row (if equipped) outboard safety belt retractors, located behind the rear quarter trim panels
  4. Center safety belt retractor located in the 3-passenger bench seat backrest (all vehicles except cargo van)
  5. Fourth and fifth row (if equipped) LH and RH center safety belt retractors located in the 4-passenger bench seat backrest (12- and 15-passenger vehicles only)
  6. Second, third, fourth and fifth row (if equipped) safety belt buckle assemblies, which are secured to the seat frame or seat riser (bucket and bench seats)
  7. Child safety seat tether anchors, at the front passenger seat and all second row seating positions, attached to the seat cushion frames or risers (bucket and 3-passenger bench seats)
  8. Third and fourth row (if equipped) child safety seat tether anchors, at the center seating position of each 3-passenger bench seat, attached to the seat cushion frame
  9. Child safety seat tether anchor at each bench seat riser (serviced only with a new seat riser)
  10. Second row lower anchors and tethers for children on the LH bucket seat (if equipped), attached to the seat riser
  11. Second, third and fourth row (if equipped) lower anchors and tethers for children at the center seating position of 3-passenger bench seat (if equipped), attached to the seat frame (also RH second row position of 5-passenger vehicle)

Safety Belt Buckle and Pretensioner

All vehicles have a pretensioner system used with the front safety belt buckles. This works in conjunction with the front air bag system mounted in the steering wheel and instrument panel.

The safety belt buckle and pretensioners are for the front outboard occupants, located on the inboard side of the seats. This allows the front safety belt buckle end to move with the front seat.

The safety belt buckle and pretensioner is a pyrotechnic device that removes excess webbing from the safety belt system. When the front air bag system is deployed, the pretensioner in the buckle deploys, causing the buckle to move downward, pulling excess webbing from the lap and shoulder safety belts.

If the vehicle is involved in a collision that results in deployment of the front air bags and safety belt pretensioners, the driver and passenger seat belt system (including safety belt buckle and pretensioners, safety belt retractors and shoulder height adjusters) must be replaced.

If the ignition switch is turned to the ON or START position with the safety belt buckle pretensioner electrical connector(s) disconnected, the DTC and fault PID for an open circuit will be activated.

For safety belt buckle pretensioner diagnosis and disposal information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .

Rear Safety Belt Buckles

The rear bucket seat safety belt buckles are mounted to the seat cushion frames and are serviceable in-vehicle.

The rear bench seats are equipped with a dual safety belt buckle assembly used for the center and RH seat positions on the 3-passenger bench and both center seat positions on the 4-passenger bench. The rear safety belt buckles are mounted to the seat cushion frame. The LH safety belt buckle on the rear 3-passenger bench seat is part of the center safety belt retractor and is not serviced separately. To remove the LH safety belt buckle on the rear 3-passenger bench seat, refer to SAFETY BELT RETRACTOR - REAR, CENTER, 3-PASSENGER BENCH SEAT . The outboard safety belt buckles on the rear 4-passenger bench seat are part of the safety belt retractors and are not serviceable. To remove the outboard safety belt buckles on the rear 4-passenger bench seat, refer to SAFETY BELT RETRACTOR - REAR, CENTER, 4-PASSENGER BENCH SEAT .

Safety Belt Retractors

Note. Rear outboard safety belt retractors are not interchangeable. Each safety belt retractor is equipped with a locator pin unique to that seating position, and it cannot be installed in any other location. Do not remove or alter the locator pin in any way when installing the safety belt retractor or the safety belt retractor will not function as intended.

The safety belt retractors consist of the following features

  1. Energy management (front seats only)
  2. Dual locking mode feature Emergency Locking Retractor (ELR) ALR (all except driver seat)

ELR

The safety belt retractor is designed to allow the occupant freedom of movement in normal operation. The ELR is a vehicle-sensitive feature designed to activate and lock the safety belt webbing when braking hard, cornering hard or in an impact of approximately 8 km/h (5 mph). The ELR feature helps to reduce the forward movement of the driver and passengers. Refer to the appropriate FUNCTIONAL TEST procedure in Safety Belt System .

ALR

The ALR mode is used when locking a child seat in an outboard seating position. The ALR mode is automatically activated when the safety belt webbing is fully extracted from the retractor and then allowed to retract. As the safety belt webbing is retracted back onto the spool, an audible clicking sound is made indicating the safety belt retractor is in ALR mode and the safety belt webbing will not pull back out of the safety belt retractor. To disengage the ALR mode, allow the safety belt webbing to fully retract back onto the spool. The ALR mode is disengaged when the webbing is free to extract and retract back into the retractor. The retractor should be checked to make sure it is not in the ALR mode after installation in the stowed position. Refer to the appropriate FUNCTIONAL TEST procedure in Safety Belt System .

Child Safety Seat Tether Anchors and Lower Anchors and Tethers for Children Attachments

WARNINGAlways tighten the child safety seat tether anchor/bolt to specification. Failure to follow this instruction may result in the child's safety seat being incorrectly secured, which increases the risk of serious personal injury or death to the child in a sudden stop or crash.

Some manufacturers make child safety seats with a tether that straps over the seat backrest and attaches to an anchoring point behind the seat.

Ford recommends the placement of tethered safety seats in a rear seating position, with the tether strap attached to the tether anchoring point. The right front seating position can be used if it is the only seating position available. The tether anchor attachment point for the right front seating position is located on the rear edge of the seat. For additional information, refer to the vehicle Owner's Literature for installation instructions.

Child Safety Seat Tether Anchors

Child safety seat tether anchors are located at the following seat positions

  1. On the seat riser of the front passenger seat and second row bucket seats.
  2. On the 3-passenger bench seat cushion frame at the center seating position.
  3. On the 3- and 4-passenger bench seat risers at the outboard seating positions.

If a child safety seat was in use during a collision, inspect the seat frame, riser, pedestal and tether anchor for damage. If damaged, install a new seat frame, riser, pedestal and tether anchor, as necessary.

Lower Anchors and Tethers for Children Attachments

The lower anchors and tethers for children system is a standardized and uniform attachment system for installing child safety seats in passenger vehicles. Lower anchors and tethers for children equipped child safety seats have 2 lower attachments that connect to the vehicle portion of the lower anchors and tethers for children system.

The vehicle portion of the system consists of 2 attachment points (6-mm wires) bolted to the seat frame of either the rear bucket or rear bench seat. For location of the lower anchors and tethers for children attachments, refer to the Owner's Literature. The attachment points protrude from the bight line between the seat cushion and seat backrest.

If a child safety seat was in use during a collision, inspect the vehicle portion of the system for damage. If any of the attachment points (6-mm wires) are damaged, install a new lower anchors and tethers for children assembly. Refer to CHILD SAFETY SEAT TETHER ANCHOR - LATCH, QUAD BUCKET SEAT or CHILD SAFETY SEAT TETHER ANCHOR - LATCH, REAR, BENCH SEAT .

Principles of Operation

WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Safety Belt Warning System

The driver safety belt warning indicator illuminates and a chime sounds to remind the occupants to fasten their safety belts.

The conditions of operation for the driver safety belt warning indicator and chime are as follows

  1. If the driver safety belt is not buckled before the ignition switch is turned to ON, then the safety belt warning indicator illuminates for 1 to 2 minutes and the warning chime sounds for 4 to 8 seconds.
  2. If the driver safety belt is buckled while the warning indicator is illuminated and the warning chime is sounding, then the safety belt warning indicator and warning chime turn off.
  3. If the driver safety belt is buckled before the ignition switch is turned to ON, the safety belt warning indicator and warning chime will remain off.

Belt-Minder®

The Belt-Minder® feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders to the driver that the driver safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning indicator in the Instrument Cluster (IC) module.

To activate or deactivate the Belt-Minder® feature, refer to INSTRUMENTATION, MESSAGE CENTER, AND WARNING CHIMES or the Owner's Literature.

If...Then...
The driver's safety belt is not buckled approximately 5 seconds after the safety belt warning indicator has turned off.The Belt-Minder® feature is activated - the safety belt warning indicator illuminates and the warning chime sounds for 6 seconds every 30 seconds, repeating for approximately 5 minutes or until safety belt is buckled.
The driver's safety belt is buckled while the safety belt warning indicator is illuminated and the safety belt warning chime is sounding.The Belt-Minder® feature will not activate.
The driver's safety belt is buckled before the ignition switch is turned to the ON position.The Belt-Minder® feature will not activate.

Inspection and Verification

  1. Verify the customer's concern by operating the active restraint system to duplicate the condition.
  2. Inspect to determine if any of the following mechanical or electrical concerns apply: VISUAL INSPECTION CHART Mechanical Electrical Cut, frayed or incorrectly routed safety belt webbing Safety belt buckle and tongue assembly Safety belt retractor Bare, broken or disconnected wire Connector not tightly engaged Safety belt warning indicator burned out or broken
  3. If the inspection reveals an obvious concern(s) that can be readily identified, service as required. With the exception of removing a twist from the safety belt webbing, do not attempt to repair a component of the safety belt system; new components must be installed.
  4. If the concern remains after the inspection, determine the symptom. GO to «SYMPTOM CHART»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__symptom-chart) .
  5. To check the active restraint system for correct operation, carry out the appropriate Functional Test(s).

Symptom Chart

ConditionPossible SourcesAction
The safety belt warning indicator does not operateBurned-out warning indicator Circuitry Instrument Cluster (IC) module Restraints Control Module (RCM)If the air bag warning indicator is illuminated, REFER to SUPPLEMENTAL RESTRAINT SYSTEM . If the air bag warning indicator is not illuminated, REFER to INSTRUMENTATION, MESSAGE CENTER, AND WARNING CHIMES .
The safety belt warning chime does not operateSafety belt buckle switch IC module RCM Wiring, terminals or connectorsIf the air bag warning indicator is illuminated, REFER to SUPPLEMENTAL RESTRAINT SYSTEM . If the air bag warning indicator is not illuminated, REFER to INSTRUMENTATION, MESSAGE CENTER, AND WARNING CHIMES .
The safety belt retractor webbing does not extract or exhibits excessive pressure on the occupant during useSafety belt retractor is in Automatic Locking Retractor (ALR) mode Safety belt retractor is binding internallyCARRY OUT the FUNCTIONAL TEST - SAFETY BELT RETRACTOR and FUNCTIONAL TEST - SAFETY BELT RETRACTOR, AUTOMATIC LOCKING RETRACTOR (ALR) MODE . REFER to COMPONENT TEST . INSTALL new components as directed.
The safety belt retractor webbing does not retract or has excessive slack during useTwisted or incorrectly routed safety belt webbing Safety belt retractor is binding internallyCORRECT the twisted safety belt webbing. REFER to SAFETY BELT TWISTED AT THE SAFETY BELT GUIDE or SAFETY BELT TONGUE ROTATED ON BELT . CARRY OUT the appropriate Functional Test. REFER to COMPONENT TEST .
Safety belt retractorINSTALL a new safety belt retractor. REFER to the appropriate procedure .
The Belt-Minder® feature is inoperativeBelt-Minder® feature is deactivated CircuitryREFER to INSTRUMENTATION, MESSAGE CENTER, AND WARNING CHIMES or the Seating and Safety Restraints information of the Owner's Literature to activate the Belt-Minder® feature. If the Belt-Minder® is activated, REFER to INSTRUMENTATION, MESSAGE CENTER, AND WARNING CHIMES to diagnose.
Safety belt procedure after a collisionSafety belt retractors Safety belt buckles Safety belt shoulder height adjuster(s) Child safety seat attachment componentsREFER to SAFETY BELT PROCEDURE AFTER A COLLISION .
The safety belt tongue is rotated on the safety belt webbingTwisted or incorrectly routed safety belt webbingREFER to SAFETY BELT TONGUE ROTATED ON BELT .
The safety belt webbing is twisted at the safety belt guideTwisted or incorrectly routed safety belt webbingREFER to SAFETY BELT TWISTED AT THE SAFETY BELT GUIDE .
The safety belt webbing is dirty or soiledDirty or soiled safety belt webbingREFER to SAFETY BELT CLEANING .

SYMPTOM CHART

Component Test

WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Carry out the appropriate Functional Test(s) as determined in Inspection and Verification.

Functional Test - Safety Belt Buckle and Tongue

The safety belt buckle and tongue assembly must operate freely during the latching and unlatching function. Fasten the safety belt by inserting the tongue (male portion) into the buckle (female portion).

  1. Verify the following during the latching sequence: Tongue insertion is not hindered by excessive effort. A click is heard when the safety belt buckle latches the tongue.
  2. Verify the system integrity by forcefully pulling on the safety belt webbing.
  3. Unlatch the safety belt by fully depressing the safety belt buckle release button and allowing the safety belt to release and retract.
  4. Verify the following during the unlatching process: Push-button depression does not require excessive effort. The tongue can be removed easily from the buckle.
  5. Repeat the above steps 3 times.
  6. If the functional test reveals a concern(s), install a new safety belt buckle or safety belt retractor as required.

Functional Test - Safety Belt Retractor

The safety belt retractor must be freely operational for extraction and retraction of the safety belt webbing between full extension and in-vehicle stowed positions.

  1. Extract and retract the safety belt between the full extension and stowed positions.
  2. Verify the safety belt retractor operates without excessive effort or binding.
  3. Install a new safety belt retractor if any concern is found or the complaint has been verified.

Functional Test - Safety Belt Retractor, Automatic Locking Retractor (ALR) Mode

  1. Position the seat backrest fully upright (if adjustable).
  2. Position the safety belt shoulder height adjuster (if equipped) in the full down or up position.
  3. Fasten the safety belt.
  4. Pull out the safety belt webbing until the ALR feature is activated.
  5. Allow the safety belt webbing to retract until it stops.
  6. Pull on the safety belt webbing to check that the safety belt retractor has remained in the ALR mode. If the safety belt retractor is not locked, install a new safety belt retractor.
  7. Unfasten the safety belt and allow the safety belt webbing to retract to its stowed position.
  8. Pull out and retract the safety belt webbing to verify the safety belt retractor has converted automatically out of ALR mode. If the safety belt retractor remains locked in the ALR mode, install a new safety belt retractor.

Functional Test - Safety Belt Retractor, Road Test Inspection

WARNINGThe driver and passenger must be prepared to brace themselves in the event the safety belt retractor does not lock. Failure to follow this instruction may result in serious personal injury.

Note. Make sure there is no excessive slack in the safety belt webbing across the torso during testing.

Note. Do not jerk on the safety belt webbing when carrying out this test.

  1. Test the safety belts in the following sequence: Fasten the safety belts and proceed to a safe area. Attain a speed of 24 km/h (15 mph). WARNING: Apply maximum brake force only on dry concrete or equivalent hard surface, NEVER on wet pavement or gravel. Failure to follow this instruction may result in serious personal injury. Grasp the shoulder harness, lean forward and apply the brakes, making a maximum braking application without a skid. The safety belts should lock up with minimum webbing extension. If there is a lockup of all safety belt retractors being tested, the safety belt retractors are functioning correctly. If any safety belt retractor fails to lock up, install a new safety belt retractor(s).

Safety Belt Cleaning

WARNINGDo not bleach or re-dye the safety belt webbing, as the webbing may weaken. Failure to follow this instruction may increase the risk of serious personal injury or death in a crash.
  1. Clean the safety belt webbing only with a mild soap solution recommended for carpet and upholstery cleaning. Follow the instructions provided with the soap.

Safety Belt Maintenance

WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
  1. The safety belt assemblies should be periodically inspected to make sure that they have not become damaged and that they remain in correct operating condition, particularly if they have been subjected to severe stress.
  2. Before installing the new safety belt assembly, the safety belt retaining areas must be inspected for damage and distortion. If the retaining points are damaged and distorted, the sheet metal must be reworked back to its original shape and structural integrity.
  3. Install the new safety belt(s) using the appropriate instructions. Carry out the appropriate Functional Test Procedure. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) procedure in Safety Belt System, Component Test, .

Safety Belt Procedure After a Collision

WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
  1. Before installing a new safety belt assembly, the safety belt attaching areas must be inspected for damage and distortion. If the attaching points are damaged and distorted, the sheet metal must be worked back to its original shape and structural integrity.
  2. Install the new safety belt(s). For additional information, refer to the appropriate procedure . Carry out all applicable Functional Tests for the component(s). For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) procedure in Safety Belt System .

Safety Belt Twisted at the Safety Belt Guide

Note. Typical D-ring shown in illustration, others similar.

Scheme 1

Scheme 1: Safety Belt Twisted at the Safety Belt Guide
  1. Grasp the belt webbing at the shoulder belt guide (D-ring).
  2. Rotate and fold the belt webbing over itself to remove the twist.
  3. Feed the folded portion of the belt through the safety belt guide (D-ring).

Scheme 2

Scheme 2: Safety Belt Tongue Rotated on Belt

Scheme 3

Scheme 3
  1. Fold the safety belt as indicated.
  2. Pull the safety belt tongue over the fold in the safety belt.

Driver Safety Belt Retractor

Note. Fifteen-passenger vehicle shown in illustration, others similar.

Scheme 4

Scheme 4: Driver Safety Belt Retractor
ItemPart NumberDescription
1W520113D-ring nut
260262D-ring cover
3Safety belt anchor bolt (part of 611B09)
4611B09Safety belt retractor
5Safety belt retractor bolt (part of 611B09)

Front Passenger Safety Belt Retractor

Note. Fifteen-passenger vehicle shown in illustration, others similar.

Scheme 5

Scheme 5: Front Passenger Safety Belt Retractor
ItemPart NumberDescription
1W520113D-ring nut
260262D-ring cover
3Safety belt anchor bolt (part of 611B08)
4611B08Safety belt retractor
5Safety belt retractor bolt (part of 611B08)

Removal and Installation

WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
  1. Open the D-ring cover.
  2. Remove the nut and D-ring. To install, tighten to 40 Nm (30 lb-ft).
  3. Remove the front door opening scuff plate.
  4. Remove the bolt and safety belt anchor. To install, tighten to 48 Nm (35 lb-ft).
  5. For LH retractor, remove the LH quarter trim finish panel, rear upper quarter trim panel (if equipped), rear lower quarter trim panel (if equipped), front upper quarter trim panel and front lower quarter trim panel. For additional information, refer to Quarter Trim Panel - LH in «INTERIOR TRIM AND ORNAMENTATION»(/ford/econoline-e250/2012-2013/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  6. For RH retractor, remove the B-pillar trim panels. Remove the door seal. Release the 3 retainers and remove the upper B-pillar trim panel. Remove the pin-type retainer and lower B-pillar trim panel.
  7. Remove the bolt and safety belt anchor. To install, tighten to 48 Nm (35 lb-ft).
  8. Remove the bolt and safety belt retractor. To install, tighten to 48 Nm (35 lb-ft).
  9. To install, reverse the removal procedure.
  10. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .

Seat Mounted Safety Restraints - Backrest, 3-Passenger Bench

Note. Seven-passenger vehicle third row bench seat shown in illustration, others similar.

Scheme 6

Scheme 6: Seat Mounted Safety Restraints - Backrest, 3-Passenger Bench
ItemPart NumberDescription
1W790038Safety belt guide cover screws (2 required)
260262Safety belt guide cover
3613C46Safety belt retractor cover
4613D10Safety belt guide bracket
5W701945Safety belt guide bracket screw (2 required)
6W704400Safety belt retractor bolt
7611B64Center safety belt retractor
866600Backrest trim cover
966800Backrest foam pad
10Panel
11613A38Seat backrest frame assembly
12W505274Backrest-to-cushion frame rear bolts (2 required)
1365478Armrest (if equipped)
1460108Armrest bolt (if equipped)
15W505283Backrest-to-cushion frame outboard bolts (4 required)

Seat Mounted Safety Restraints - Cushion, 3-Passenger Bench

Note. Seven-passenger vehicle third row bench seat shown in illustration, others similar.

Scheme 7

Scheme 7: Seat Mounted Safety Restraints - Cushion, 3-Passenger Bench
ItemPart NumberDescription
160045LH detachable safety belt anchor
2LH detachable safety belt anchor bolt (part of 60045)
3601B28Lower anchors and tethers for children (2 required)
4W505274Lower anchors and tethers for children bolts (2 required)
5Center safety belt anchor (part of 611B64)
6W505283Safety belt anchor bolt
760044Safety belt buckle
8W505283Safety belt buckle bolt
9613D20Child safety seat tether anchor
10W505274Child safety seat tether anchor bolt
11Seat riser, LH (part of 63160)
12Seat riser, RH (part of 63160)
13W505274Seat riser bolts (10 required)
1463804Cushion trim cover
1566800Cushion foam pad
1663160Cushion frame assembly
1760044RH detachable safety belt anchor
18RH detachable safety belt anchor bolt (part of 60044)

Seat Mounted Safety Restraints - Backrest, 4-Passenger Bench

Note. Fifteen-passenger vehicle fifth row 4-passenger bench seat shown in illustration, 12-passenger vehicle fourth row similar.

Scheme 8

Scheme 8: Seat Mounted Safety Restraints - Backrest, 4-Passenger Bench
ItemPart NumberDescription
1W790038Safety belt guide cover screw (4 required)
260262Safety belt guide cover (2 required)
3613C46Safety belt retractor cover (2 required)
4613D10Safety belt guide bracket (2 required)
5W701945Safety belt guide bracket screw (4 required)
6W704400LH center safety belt retractor bolt
7611B64LH center safety belt retractor
8W704400RH center safety belt retractor bolt
9611B64RH center safety belt retractor
10W505274Backrest-to-cushion frame rear bolt (4 required)
1166600Backrest trim cover
1266800Backrest foam pad
13Panel
14613A38Seat backrest frame assembly
15W505283Backrest-to-cushion frame outboard bolt (4 required)

Seat Mounted Safety Restraints - Cushion, 4-Passenger Bench

Note. Fifteen-passenger vehicle fifth row 4-passenger bench seat shown in illustration, 12-passenger vehicle fourth row similar.

Scheme 9

Scheme 9: Seat Mounted Safety Restraints - Cushion, 4-Passenger Bench
ItemPart NumberDescription
1LH center safety belt anchor (part of 611B64)
2W505283LH center safety belt anchor bolt
360044Safety belt buckle
4W505283Safety belt buckle bolt
5RH center safety belt anchor (part of 611B64)
6W505283RH center safety belt anchor bolt
763804Cushion trim cover
866800Cushion foam pad
9Seat riser, LH (part of 63160)
10Seat riser, RH (part of 63160)
11W505274Seat riser bolt (10 required)
1263160Cushion frame assembly
  1. For additional information, refer to the appropriate procedures in this information .

LH Safety Belt Retractor

Note. Fifteen-passenger shown in illustration, all other LH side retractors with sling similar.

Scheme 10

Scheme 10: LH Safety Belt Retractor
ItemPart NumberDescription
1Safety belt sling sleeve (part of 611B68/ 611B69)
2Safety belt sling bolt (part of 611B68/ 611B69)
3Safety belt sling (part of 611B68/ 611B69)
4Safety belt guide (part of 611B68/ 611B69)
5386273Safety belt anchor bolt
6Safety belt retractor bolt (part of 611B68/ 611B69)
7611B68/ 611B69Safety belt retractor

RH Safety Belt Retractor

Note. Fifteen-passenger shown in illustration, other RH side and LH 7-passenger retractors with D-ring similar.

Scheme 11

Scheme 11: RH Safety Belt Retractor
ItemPart NumberDescription
160262D-ring cover
2D-ring bolt (part of 611B68)
3Safety belt guide (part of 611B68)
4Detachable safety belt anchor tongue (part of 611B68)
5Safety belt retractor bolt (part of 611B68)
6611B68Safety belt retractor
7Safety belt stowage clip
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Note. Rear outboard safety belt retractors are not interchangeable. Each safety belt retractor is equipped with a locator pin unique to that seating position, and it cannot be installed in any other location. Do not remove or alter the locator pin in any way when installing the safety belt retractor or the safety belt retractor will not function as intended.

Scheme 12

Scheme 12
  1. If equipped, insert an appropriate tool and release the detachable safety belt anchor from the seat.
  2. Remove the D-ring cover or open the safety belt sling sleeve.
  3. Remove the bolt and D-ring or safety belt sling. To install, tighten to 40 Nm (30 lb-ft).
  4. For RH retractor, remove the upper rear quarter trim panel, upper front quarter trim panel, lower rear quarter trim panel (if equipped) and lower front quarter trim panel. For additional information, refer to Quarter Trim Panel - RH in «INTERIOR TRIM AND ORNAMENTATION»(/ford/econoline-e250/2012-2013/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  5. For LH retractor, remove the finish panel from the LH lower quarter trim panel. Detach the finish panel from the LH lower quarter trim panel. Disconnect the power point electrical connector.
  6. If equipped, remove the bolt and LH safety belt anchor from the floor. To install, tighten to 40 Nm (30 lb-ft).
  7. Remove the rear LH safety belt shoulder strap opening cover.
  8. Detach the safety belt guide.
  9. Remove the bolt and safety belt retractor. To install, tighten to 40 Nm (30 lb-ft).
  10. To install, reverse the removal procedure.
  11. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .

Note. Fifteen-passenger vehicle shown in illustration, others similar.

Scheme 13

Scheme 13: RH Safety Belt Retractor
ItemPart NumberDescription
160262D-ring cover
2D-ring bolt (part of 611B68)
3Safety belt guide (part of 611B68)
4386273Safety belt anchor bolt
5Safety belt retractor bolt (part of 611B68)
6611B68Safety belt retractor

Note. Fifteen-passenger vehicle shown in illustration, others similar.

Scheme 14

Scheme 14: LH Safety Belt Retractor
ItemPart NumberDescription
1Safety belt sling sleeve (part of 611B69)
2Safety belt sling bolt (part of 611B69)
3Safety belt sling (part of 611B69)
4Safety belt guide (part of 611B69)
5386273Safety belt anchor bolt
6Safety belt retractor bolt (part of 611B69)
7611B69Safety belt retractor
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Note. Rear outboard safety belt retractors are not interchangeable. Each safety belt retractor is equipped with a locator pin unique to that seating position, and it cannot be installed in any other location. Do not remove or alter the locator pin in any way when installing the safety belt retractor or the safety belt retractor will not function as intended.

  1. If equipped, insert an appropriate tool and release the detachable safety belt anchor from the seat.
  2. Remove the D-ring cover or open the safety belt sling sleeve.
  3. Remove the bolt and D-ring or safety belt sling. To install, tighten to 40 Nm (30 lb-ft).
  4. For RH retractor, remove the upper rear quarter trim panel, upper front quarter trim panel, lower rear quarter trim panel (if equipped) and lower front quarter trim panel. For additional information, refer to Quarter Trim Panel - RH in «INTERIOR TRIM AND ORNAMENTATION»(/ford/econoline-e250/2012-2013/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  5. For LH retractor, remove the quarter trim finish panel, rear upper quarter trim panel (if equipped), rear lower quarter trim panel (if equipped), front upper quarter trim panel and front lower quarter trim panel. For additional information, refer to Quarter Trim Panel - LH in «INTERIOR TRIM AND ORNAMENTATION»(/ford/econoline-e250/2012-2013/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  6. If equipped, remove the bolt and safety belt anchor from the floor. To install, tighten to 40 Nm (30 lb-ft).
  7. Detach the safety belt guide.
  8. Remove the bolt and the safety belt retractor. To install, tighten to 40 Nm (30 lb-ft).
  9. To install, reverse the removal procedure.
  10. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .

Note. Fifteen-passenger shown in illustration, other LH and RH 12-passenger equipped with sling similar.

Scheme 15

Scheme 15: LH Safety Belt Retractor
ItemPart NumberDescription
1Safety belt sling sleeve (part of 611B69)
2Safety belt sling bolt (part of 611B69)
3Safety belt sling (part of 611B69)
4Safety belt guide (part of 611B69)
5386273Safety belt anchor bolt
6Safety belt retractor bolt (part of 611B69)
7611B69Safety belt retractor

Note. Fifteen-passenger shown in illustration, 8- and 11-passenger equipped with D-ring similar.

Scheme 16

Scheme 16: RH Safety Belt Retractor
ItemPart NumberDescription
160262D-ring cover
2D-ring bolt (part of 611B68)
3Safety belt guide (part of 611B68)
4386273Safety belt anchor bolt
5Safety belt retractor bolt (part of 611B68)
6611B68Safety belt retractor
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Note. Rear outboard safety belt retractors are not interchangeable. Each safety belt retractor is equipped with a locator pin unique to that seating position, and it cannot be installed in any other location. Do not remove or alter the locator pin in any way when installing the safety belt retractor or the safety belt retractor will not function as intended.

  1. Remove the D-ring cover or open the safety belt sling sleeve.
  2. Remove the bolt and D-ring or safety belt sling. To install, tighten to 40 Nm (30 lb-ft).
  3. For RH retractor, remove the upper rear quarter trim panel, upper front quarter trim panel, lower rear quarter trim panel (if equipped) and lower front quarter trim panel. For additional information, refer to Quarter Trim Panel - RH in «INTERIOR TRIM AND ORNAMENTATION»(/ford/econoline-e250/2012-2013/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  4. For LH retractor, remove the quarter trim finish panel, upper rear quarter trim panel and lower rear quarter trim panel. For additional information, refer to Quarter Trim Panel - LH in «INTERIOR TRIM AND ORNAMENTATION»(/ford/econoline-e250/2012-2013/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  5. Remove the bolt and safety belt anchor from the floor. To install, tighten to 40 Nm (30 lb-ft).
  6. Detach the safety belt guide.
  7. Remove the bolt and the safety belt retractor. To install, tighten to 40 Nm (30 lb-ft).
  8. To install, reverse the removal procedure.
  9. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .

Scheme 17

Scheme 17: LH Safety Belt Retractor
ItemPart NumberDescription
160262D-ring cover
2D-ring bolt (part of 611B69)
3386273Safety belt anchor bolt
4Safety belt retractor bolt (part of 611B69)
5611B69Safety belt retractor
6Safety belt retractor mounting bracket

Scheme 18

Scheme 18: RH Safety Belt Retractor
ItemPart NumberDescription
160262D-ring cover
2D-ring bolt (part of 611B68)
3386273Safety belt anchor bolt
4Safety belt retractor bolt (part of 611B68)
5611B68Safety belt retractor
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Note. Rear outboard safety belt retractors are not interchangeable. Each safety belt retractor is equipped with a locator pin unique to that seating position, and it cannot be installed in any other location. Do not remove or alter the locator pin in any way when installing the safety belt retractor or the safety belt retractor will not function as intended.

  1. Remove the D-ring cover.
  2. Remove the bolt and D-ring. To install, tighten to 40 Nm (30 lb-ft).
  3. For LH retractor, remove the quarter trim finish panel, upper rear quarter trim panel and lower rear quarter trim panel. For additional information, refer to Quarter Trim Panel - LH in «INTERIOR TRIM AND ORNAMENTATION»(/ford/econoline-e250/2012-2013/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  4. Remove the bolt and safety belt anchor from the floor. To install, tighten to 40 Nm (30 lb-ft).
  5. Remove the bolt and safety belt retractor. To install, tighten to 40 Nm (30 lb-ft).
  6. To install, reverse the removal procedure
  7. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Scheme 19

Scheme 19
  1. If equipped, insert an appropriate tool and release the detachable safety belt anchor(s) from the seat.
  2. Pull the 2 seat latch release straps and remove the rear seat.
  3. If equipped, remove the armrest. Release the armrest trim cover hook-and-loop at the rear edge and partially invert the trim cover to access the armrest bolt. Remove the armrest bolt. To install, tighten to 49 Nm (36 lb-ft). Remove the armrest.
  4. Remove the 10 bolts and 2 seat risers. To install, tighten to 51 Nm (38 lb-ft).
  5. If equipped, remove the bolt and detachable safety belt anchor. To install, tighten to 60 Nm (44 lb-ft).
  6. Release the rear J-clips and partially invert the backrest trim cover.
  7. Remove the cardboard panel from the backrest.
  8. Release the cushion trim cover rear J-clips and 4 side J-clips.
  9. Remove the safety belt anchor bolt and route the safety belt anchor from the seat cushion. To install, tighten to 75 Nm (55 lb-ft).
  10. Release the remaining backrest trim cover J-clips.
  11. Remove the 2 screws and safety belt guide cover.
  12. Remove the safety belt retractor cover.
  13. Invert the backrest trim cover to the row of fasteners and position aside the foam pad and backrest cover.
  14. Remove the 2 screws and safety belt guide bracket. To install, tighten to 10 Nm (89 lb-in).
  15. Remove the bolt and center safety belt retractor. To install, tighten to 51 Nm (38 lb-ft).
  16. To install, reverse the removal procedure.
  17. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
  1. Pull the 2 seat latch release straps and remove the rear seat.
  2. Remove the 10 bolts and 2 seat risers. To install, tighten to 51 Nm (38 lb-ft).
  3. Release the rear J-clips and partially invert the backrest trim cover.
  4. Remove the cardboard panel from the backrest.
  5. Release the cushion trim cover rear J-clips and 4 side J-clips.
  6. Remove the center safety belt anchor bolts and route the safety belts from the seat cushion. To install, tighten to 75 Nm (55 lb-ft).
  7. Remove the 4 backrest-to-cushion rear bolts. To install, tighten to 51 Nm (38 lb-ft).
  8. Remove the 4 backrest-to-cushion outboard bolts. To install, tighten to 75 Nm (55 lb-ft).
  9. Separate the cushion and backrest frames.
  10. Release the remaining backrest trim cover J-clips.
  11. Remove the 4 screws and 2 safety belt guide covers.
  12. Remove the 2 safety belt retractor covers.
  13. Invert the backrest trim cover to the row of fasteners, release and separate the trim cover from the foam pad.
  14. Invert the trim cover up the backrest and remove. Route out the safety belts.
  15. Remove the backrest foam pad.
  16. Remove the 2 screws and safety belt guide bracket. To install, tighten to 10 Nm (89 lb-in).
  17. Remove the bolt and center safety belt retractor. To install, tighten to 51 Nm (38 lb-ft).
  18. To install, reverse the removal procedure.
  19. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Scheme 20

Scheme 20

Scheme 21

Scheme 21
  1. Insert an appropriate tool into the slot and release the detachable safety belt anchor from the seat.
  2. Remove the bolt and the detachable safety belt anchor. If RH seat, remove the locator spacer. To install, tighten to 40 Nm (30 lb-ft).
  3. To install reverse the removal procedure.
  4. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

Note. RH shown in illustration, LH similar.

Scheme 22

Scheme 22
  1. Remove the detachable safety belt anchor. Insert an appropriate tool and release the detachable safety belt anchor from the seat. Remove the bolt and RH/LH detachable safety belt anchor. To install, tighten to 60 Nm (44 lb-ft).
  2. To install reverse the removal procedure.
  3. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .

Safety Belt Shoulder Height Adjuster

Note. LH shown in illustration, RH similar.

Scheme 23

Scheme 23: Safety Belt Shoulder Height Adjuster
ItemPart NumberDescription
1Safety belt shoulder height adjuster bolt (2 required) (part of 602B82)
2602B90Safety belt shoulder height adjuster cover
3602B82Safety belt shoulder height adjuster
4W520113D-ring nut
5D-ring (part of 611B08 RH/ 611B09 LH safety belt retractor)
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.

All safety belt shoulder height adjusters

  1. Open the D-ring cover.
  2. Remove the nut and D-ring. To install, tighten to 40 Nm (30 lb-ft). LH safety belt shoulder height adjuster
  3. Remove the door seat around the upper quarter trim panel.
  4. Release the 3 retainers and partially pull aside the upper quarter trim panel to access the safety belt shoulder height adjuster. RH safety belt shoulder height adjuster
  5. Remove the door seat around the B-pillar trim panel.
  6. Release the 3 retainers and remove the upper B-pillar trim panel. All safety belt shoulder height adjusters
  7. Remove the safety belt shoulder height adjuster cover.
  8. Remove the 2 bolts and safety belt shoulder height adjuster. To install, tighten to 48 Nm (35 lb-ft).
  9. To install, reverse the removal procedure.
  10. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
WARNINGNever disassemble or tamper with safety belt buckle/retractor pretensioners, adaptive load limiting retractors, safety belt inflators, or probe the electrical connectors. Failure to follow this instruction may result in the accidental deployment of the safety belt pretensioners, adaptive load limiting retractors, or safety belt inflators, which increases the risk of serious personal injury or death.

Note. The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition switch is ON.

Note. The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.

Note. LH seat shown in illustration, RH seat similar.

All seats

Scheme 24

Scheme 24

Scheme 25

Scheme 25

Scheme 26

Scheme 26

Scheme 27

Scheme 27

Scheme 28

Scheme 28

Scheme 29

Scheme 29

Scheme 30

Scheme 30

Scheme 31

Scheme 31

Scheme 32

Scheme 32

Scheme 33

Scheme 33

Scheme 34

Scheme 34

Scheme 35

Scheme 35

Scheme 36

Scheme 36
  1. Depower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures portion of «SUPPLEMENTAL RESTRAINT SYSTEM»(/ford/econoline-e250/2012-2013/remont/airbag/#supplemental-restraint-system) .
  2. If equipped, remove the lumbar adjust knob and side shield screw. Power seat with inboard side shield
  3. Remove the screw underneath the inboard side shield.
  4. Remove the front screw from the inboard side shield.
  5. Remove the inboard side shield. Separate the inboard side shield away from the safety belt buckle and pretensioner. Rotate the inboard side shield upward to release the rear pin-type retainer. Install a new pin-type retainer if damaged during removal. Release the 2 retaining clips and separate the inboard side shield from the safety belt buckle and pretensioner boot. Manual seat with inboard side shield
  6. Remove the 2 screws underneath the inboard side shield.
  7. Rotate the inboard side shield upward to disengage the front and center upper hooks. Pull the inboard side shield away to clear the safety belt buckle and pretensioner.
  8. Remove the inboard side shield. Rotate the inboard side shield upward to release the rear pin-type retainer. Install a new pin-type retainer if damaged during removal. Release the 2 retaining clips and separate the inboard side shield from the safety belt buckle and pretensioner boot. Seat without inboard side shield
  9. Release the hook-and-loop strip on the inboard cushion flap.
  10. Release the J-clip.
  11. Release the pin-type retainer and position aside the inboard seat cushion flap. All seats
  12. Loosen and separate the seat track and pedestal from the seat cushion frame to allow removal of the safety belt buckle switch electrical connector. For power seat, loosen the front inboard seat track-to-cushion frame bolt. For manual seat, loosen the 2 inboard seat track-to-cushion frame bolts. To install, tighten to 25 Nm (18 lb-ft).
  13. Separate the electrical connector and wire harness pin-type retainers from the seat.
  14. Separate the wire harness pin-type retainer from the seat.
  15. Remove the bolt and safety belt buckle and pretensioner. To install, tighten to 40 Nm (30 lb-ft). Route out the wire harness.
  16. To install, reverse the removal procedure.
  17. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
  18. Repower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures portion of «SUPPLEMENTAL RESTRAINT SYSTEM»(/ford/econoline-e250/2012-2013/remont/airbag/#supplemental-restraint-system) .

Scheme 37

Scheme 37: Safety Belt Buckle - Rear, Bucket Seat
ItemPart NumberDescription
1Safety belt buckle bolt (part of 60044)
260044Safety belt buckle
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
  1. Remove the bolt and safety belt buckle. If LH seat, remove the locator spacer. To install, tighten to 40 Nm (30 lb-ft).
  2. To install reverse the removal procedure.
  3. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
  1. Release the trim cover rear J-clips and remove the safety belt buckle bolt underneath the seat cushion frame. To install, tighten to 75 Nm (55 lb-ft).
  2. Route through the seat cushion and remove the safety belt buckle.
  3. To install, reverse the removal procedure.
  4. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
WARNINGAlways tighten the child safety seat tether anchor/bolt to specification. Failure to follow this instruction may result in the child's safety seat being incorrectly secured, which increases the risk of serious personal injury or death to the child in a sudden stop or crash.

Note. The child safety seat tether anchor on the LH rear bucket seat is serviced as part of the child safety seat lower anchors and tethers for children anchor assembly. For additional information, refer to CHILD SAFETY SEAT TETHER ANCHOR - LATCH, QUAD BUCKET SEAT .

Scheme 38

Scheme 38
  1. Position the seat forward on the seat track.
  2. Remove the bolt and child safety seat tether anchor. To install, tighten to 25 Nm (18 lb-ft).
  3. To install, reverse the removal procedure.
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
WARNINGAlways tighten the child safety seat tether anchor/bolt to specification. Failure to follow this instruction may result in the child's safety seat being incorrectly secured, which increases the risk of serious personal injury or death to the child in a sudden stop or crash.
  1. If equipped, release the detachable safety belt anchor(s) from the seat.
  2. Pull the 2 seat latch release straps, lift and remove the rear seat from the vehicle.
  3. Release the trim cover rear J-clips and access the child safety seat tether anchor bolt.
  4. Remove the bolt and child safety seat tether anchor. To install, tighten to 25 Nm (18 lb-ft).
  5. To install, reverse the removal procedure.
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
WARNINGAlways tighten the child safety seat tether anchor/bolt to specification. Failure to follow this instruction may result in the child's safety seat being incorrectly secured, which increases the risk of serious personal injury or death to the child in a sudden stop or crash.

Note. Only the LH rear bucket seat is equipped with child safety seat lower anchors and tethers for children anchors which includes the child safety seat tether anchor. To service the child safety seat tether anchor on the passenger front or RH rear bucket seats, refer to CHILD SAFETY SEAT TETHER ANCHOR - QUAD BUCKET SEAT .

Scheme 39

Scheme 39
  1. Remove the lower anchors and tethers for children assembly. Remove the bolts. To install, tighten to 25 Nm (18 lb-ft). Release the 2 lower J-clips. Remove the lower anchors and tethers for children assembly.
  2. To remove the lower anchors and tethers for children assembly trim cover: Invert the trim cover and release the upper J-clip. Route the 2 lower anchors and tethers for children anchors through the trim cover.
  3. To install, reverse the removal procedure.
WARNINGAfter a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function: Retractors Buckles Child safety seat tether bracket assemblies Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only) Belt tension sensor (BTS) (if equipped) Front safety belt buckle support assemblies (slide bar) (if equipped) Safety belt shoulder belt height adjusters (if equipped) Components that do not operate correctly or pass all Functional Tests in the Component Tests of this information must be replaced with new components. Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed. After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed. Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
WARNINGAlways tighten the child safety seat tether anchor/bolt to specification. Failure to follow this instruction may result in the child's safety seat being incorrectly secured, which increases the risk of serious personal injury or death to the child in a sudden stop or crash.

Note. Seat backrest removal is required to access and remove the LH lower anchors and tethers for children.

All seats

  1. If equipped, insert an appropriate tool and release the detachable safety belt anchor(s) from the seat.
  2. Pull the 2 seat latch release straps and remove the rear seat. RH lower anchors and tethers for children
  3. Release the cushion trim cover rear J-clip and access the lower anchors and tethers for children bolt underneath the seat cushion frame. LH lower anchors and tethers for children
  4. Remove the 10 riser bolts and 2 risers from the seat cushion frame. To install, tighten to 51 Nm (38 lb-ft).
  5. Release all the backrest trim cover rear J-clips and remove the inner cardboard panel from the backrest.
  6. Release the cushion trim cover rear J-clips and access the safety belt retractor anchor bolt.
  7. Remove the center safety belt anchor bolt and route the safety belt anchor through the seat cushion opening. To install, tighten to 75 Nm (55 lb-ft).
  8. Release the 2 cushion trim cover J-clips at the rear corners.
  9. Release all the remaining cushion trim cover J-clips.
  10. Remove the 2 backrest-to-cushion rear bolts. To install, tighten to 51 Nm (38 lb-ft).
  11. Access and remove the 4 backrest-to-cushion outboard bolts. To install, tighten to 75 Nm (55 lb-ft).
  12. Separate the cushion and backrest frames. All seats
  13. Remove the bolt and lower anchors and tethers for children. To install, tighten to 51 Nm (38 lb-ft).
  14. To install, reverse the removal procedure.
  15. Check the active restraint system for correct operation. For additional information, refer to the appropriate «FUNCTIONAL TEST»(/ford/econoline-e250/2012-2013/remont/passive-restraints/#safety-belt-system__functional-test-safety-belt-buckle) in Safety Belt System .