SPECIFICATIONS
| Description | Nm |
|---|
| Body bolts | 70 |
| Crossmember 7A Nuts | 81 |
| Crossmember 7B bolts | 150 |
| Crossmember nuts | 103 |
| Fuel tank protection bracket bolt | 48 |
| Side impact reinforcement nuts | 103 |
| Transmission mount insulator nuts | 94 |
The frame is made up of 2 steel channel rails and riveted crossmembers, except for the transmission support crossmember and engine support crossmember, which are bolted. Vehicle application determines the crossmembers used. For information on the crossmembers, refer to the Ford Trucks Body Builder's Layout Book.
The vehicle body sits on rubber body supports. There are lower and upper body supports to keep the vehicle body from sitting directly on the frame.
Scheme 1
Scheme 1: Body Mount, E-150
| Item | Part Number | Description |
|---|
| 1 | 1000193 | Absorber lower (2 required) |
| 2 | 1000192 | Absorber assembly (snap together) (2 required) |
| 3 | N811231 | Bolt and washer (2 required) |
| 4 | N811895 | Bolts and washers (10 required) |
| 5 | 1000192 | Absorber assemblies upper (black) (4 required) |
| 6 | 1000155 | Absorbers lower (black) (4 required) |
| 7 | 1000151 | Retainer assemblies (body bolt lower) (10 required) |
| 8 | 1000192 | Absorber assembly upper (black stripe) (4 required) |
| 9 | 1000155 | Absorber lower (black stripe) (4 required) |
| 10 | 1000192 | Absorber assembly upper (red stripe) (2 required) |
| 11 | 1000155 | Absorber lower (red stripe) (2 required) |
Scheme 2
Scheme 2: Body Mount, E-250, Regular Van
| Item | Part Number | Description |
|---|
| 1 | 1000193 | Absorber lower (2 required) |
| 2 | 1000192 | Absorber assembly (snap together) (2 required) |
| 3 | N811231 | Bolt and washer (2 required) |
| 4 | N811895 | Bolts and washers (10 required) |
| 5 | 1000192 | Absorber assemblies upper (black) (4 required) |
| 6 | 1000192 | Absorber assembly upper (blue stripe) (4 required) |
| 7 | 1000155 | Absorbers lower (black) (8 required) |
| 8 | 1000151 | Retainer assemblies (lower) (8 required) |
| 9 | 1000192 | Absorber assembly upper (yellow) (2 required) |
| 10 | 1000155 | Absorber lower (yellow) (2 required) |
| 11 | 1000151 | Retainer assemblies (lower) (orange paint dot) (2 required) |
Scheme 3
Scheme 3: Body Mount, E-350 (Regular Van/Wagon)
| Item | Part Number | Description |
|---|
| 1 | 1000193 | Absorber lower (2 required) |
| 2 | 1000192 | Absorber assembly (snap together) (2 required) |
| 3 | N811231 | Bolt and washer (2 required) |
| 4 | N811895 | Bolts and washers (10 required) |
| 5 | 1000192 | Absorber assemblies upper (black) (4 required) |
| 6 | 1000192 | Absorber assembly upper (blue stripe) (6 required) |
| 7 | 1000155 | Absorbers lower (black) (10 required) |
| 8 | 1000151 | Retainer assemblies (body bolt lower) (10 required) |
| 9 | 5B097 | Bumper assembly (2 required) |
Scheme 4
Scheme 4: Body Mount, E-250, Super Van
| Item | Part Number | Description |
|---|
| 1 | N811895 | Bolts and washers (12 required) |
| 2 | 1000192 | Absorber assembly upper (blue striped) (4 required) |
| 3 | 1000155 | Absorbers lower (black) (10 required) |
| 4 | 1000151 | Retainer assemblies (lower) (10 required) |
| 5 | N811231 | Bolt and washer (2 required) |
| 6 | 1000193 | Absorber lower (2 required) |
| 7 | 1000192 | Absorber assembly (snap together) (2 required) |
| 8 | 1000192 | Absorber assemblies upper (black) (6 required) |
| 9 | 1000192 | Absorber assembly upper (yellow) (2 required) |
| 10 | 1000155 | Absorber lower (yellow) (2 required) |
| 11 | 1000151 | Retainer assemblies (lower) (orange paint dot) (2 required) |
Scheme 5
Scheme 5: Body Mount, E-350 (Super Van/Wagon)
| Item | Part Number | Description |
|---|
| 1 | N811895 | Bolts and washers (12 required) |
| 2 | 1000192 | Absorber assembly upper (blue stripe) (6 required) |
| 3 | 1000155 | Absorbers lower (black) (12 required) |
| 4 | 1000151 | Retainer assemblies (body bolt lower) (12 required) |
| 5 | N811231 | Bolt and washer (2 required) |
| 6 | 1000193 | Absorber lower (2 required) |
| 7 | 1000192 | Absorber assembly (snap together) (2 required) |
| 8 | 5B097 | Bumper assembly (2 required) |
| 9 | 1000192 | Absorber assemblies upper (black) (6 required) |
For information on E-350 and E-450 cutaway and stripped chassis models, refer to the Ford Light and Heavy Truck Body Builder's Layout Book.
Scheme 6
Scheme 6: Drilling Precautions
- If a hole must be drilled in the frame, make sure the hole meets the following requirements: The hole is at least the specified distance from bend radius. The edge of the drilled hole is at least the specified distance from the edge of the nearest hole. The edge of the drilled hole is at least the specified distance from the edge of the flange. The drilled hole is at least the specified distance from any other existing bracket or component of the frame.
Rivet Removal
Note. Do not drill outside the rivet into the frame as that will weaken the frame.
Note. Rivets that are removed will be replaced with the next larger size bolts.
Scheme 7
Scheme 8
Scheme 9
Scheme 10
- Drill a 1/8-inch pilot hole through the rivet.
- Drill an 11/32-in hole through the rivet (3/8-in and 10-mm rivets), or drill a 3/8-in hole through the center of 7/16-in rivets.
- Remove the rivet head.
- Drive out the rivet with a punch.
- Remove the support.
Rivet Replacement
Note. Rivets that are removed will be replaced with the next larger size bolts.
- Drill a bolt hole in the support and the frame in the following sequence. Line drill a hole the size of the bolt through the old rivet hole (for example, for 7/16-in diameter rivets, use a 1/2-in drill, 3/8-in or 10-mm rivets, use a 7/16-in drill). Position the support. Insert the bolts, nuts and washers (Property Class 9.8 metric (Grade 8)) in the drilled holes (at least 2 threads on the bolt must protrude through the components). Tighten the bolts.
Scheme 11
Scheme 11: Rear Suspension Crossmember and Aft-of-Fuel Tank Crossmember - 3505.2 mm (138 in) and 158 in Wheelba
| Item | Part Number | Description |
|---|
| 1 | 9061 | Crossmember No. 8 |
| 2 | W520114 | Crossmember nuts (6 required) |
| 3 | N803892 | Crossmember bolt (6 required) |
| 4 | 5060 | Crossmember No. 7A |
| 5 | 5R132 | Double stud plate |
| 6 | 379696 | Crossmember nuts (4 required) |
Scheme 12
Scheme 12: Rear Suspension Crossmember and Aft-of-Fuel Tank Crossmember - 176 in Wheelbase
| Item | Part Number | Description |
|---|
| 1 | 9061 | Crossmember No. 8 |
| 2 | W520114 | Crossmember nuts (4 required) |
| 3 | N803892 | Crossmember No. 8 bolt (4 required) |
| 4 | N805401 | Crossmember No. 7B nut (6 required) |
| 5 | W707284 | Crossmember No. 7B bolt (6 required) |
| 6 | 5060 | Crossmember No. 7B |
Scheme 13
Scheme 13: Transmission Support Crossmember
| Item | Part Number | Description |
|---|
| 1 | | Transmission mount insulator nut (2 required) |
| 2 | 6A023 | Transmission support crossmember |
| 3 | 379696-S2 | Transmission crossmember nuts (4 required) |
| 4 | 5R132 | Transmission crossmember frame bolts (2 required) |
Scheme 14
Scheme 14: Fuel Tank Protection Bracket - Upper
| Item | Part Number | Description |
|---|
| 1 | W506435 | Fuel tank protection bracket bolt |
| 2 | 9K037-CA | Fuel tank protection bracket |
| 2 | 9K037-DA | Fuel tank protection bracket |
| 3 | W520034 | Fuel tank protection bracket U-nut |
Scheme 15
Scheme 15: Fuel Tank Protection Brackets - Lower
| Item | Part Number | Description |
|---|
| 1 | W506435 | Fuel tank protection bracket bolts |
| 2 | 9K037-BA | Front lower fuel tank protection bracket |
| 3 | 9K037-AA | Rear lower fuel tank protection bracket (E-450 School Bus) |
| 3 | 9K027-EA | Rear lower fuel tank protection bracket (E-350) |
| 4 | W520034 | Fuel tank protection bracket U-nuts |
Removal and Installation
- For additional information on the transmission support crossmember, refer to «TRANSMISSION SUPPORT CROSSMEMBER»(/ford/econoline-e250/2012-2013/remont/frames-subframes-crossmembers/#body-system-full-frame-and-body-mounting) .
- For information on rivet replacement, refer to «RIVET REPLACEMENT»(/ford/econoline-e250/2012-2013/remont/frames-subframes-crossmembers/#body-system-full-frame-and-body-mounting__rivet-replacement) .
- For information on the fuel tank protection brackets, refer to «FUEL TANK PROTECTION BRACKET»(/ford/econoline-e250/2012-2013/remont/frames-subframes-crossmembers/#body-system-full-frame-and-body-mounting) .
Frame Extension
- For the recommended installation of frame extensions for mounting optional longitudinal spacers, refer to the Ford Light and Heavy Truck Body Builder's Layout Book.
Scheme 16
Scheme 16: Removal and Installation
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(/ford/econoline-e250/2012-2013/remont/hoistjack/#jacking-lifting) .
- Index-mark the location of the fuel tank protection bracket on the frame prior to removal.
- Remove the fuel tank protection bracket. Remove the fuel tank protection bracket bolts. To install, tighten to 48 Nm (35 lb-ft). Remove the fuel tank protection bracket.
- To install, reverse the removal procedure.
Scheme 17
Scheme 17: Side Impact Reinforcement
| Item | Part Number | Description |
|---|
| 1 | 5Z011 LH/ 5N100 RH | Side impact reinforcement |
| 2 | N805420 | Side impact reinforcement nut (4 required) |
Scheme 18
Scheme 18: Removal and Installation
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(/ford/econoline-e250/2012-2013/remont/hoistjack/#jacking-lifting) .
- Remove the side impact reinforcement in the following sequence. Remove the 8 side impact reinforcement nuts. To install, tighten to 103 Nm (76 lb-ft). Remove the side impact reinforcement.
- To install, reverse the removal procedure.
Scheme 19
Scheme 19: Removal and Installation
Scheme 20
Scheme 21
Scheme 22
Scheme 23
Scheme 24
Scheme 25
- Secure a suitable transmission jack to the transmission.
- Disconnect the wiring harness from the crossmember, if equipped.
- Remove the transmission mount insulator nuts. To install, tighten to 94 Nm (69 lb-ft).
- Remove the heat shield-to-crossmember bolts.
- Remove the RH crossmember nuts. To install, tighten to 81 Nm (60 lb-ft).
- Remove the LH crossmember nuts. To install, tighten to 81 Nm (60 lb-ft).
- Remove the LH crossmember bolt.
- Remove the RH crossmember bolt and transmission support crossmember.
- To install, reverse the removal procedure.
