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Automatic Transmission Cooling System: Removal & Installation Ford Econoline E250

Automatic Trans 7 illustrations ~400 words

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-210109) .
  2. If not done previously, carry out the transmission fluid cooler flow test procedure. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION-4R100»(ref-210155) .
  3. Remove the radiator grille opening panel reinforcement. For additional information, refer to «FRONT END BODY PANELS»(ref-210201) .
  4. Disconnect the fluid cooler hoses from the auxiliary transmission fluid cooler.
  5. Remove the auxiliary transmission fluid cooler.

Installation

  1. Install the auxiliary transmission fluid cooler.
  2. Connect the fluid cooler hoses to the auxiliary transmission fluid cooler. Install the hose clamps
  3. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-210109) .
  4. Install the radiator grille opening panel reinforcement. For additional information, refer to «FRONT END BODY PANELS»(ref-210201) .
  5. Fill the transmission with the specified type and quantity of clean transmission fluid. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION-4R100»(ref-210155) .
  6. Fill the transmission with the specified type and quantity of clean transmission fluid. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION - 4R70W/4R75»(ref-210156) . Use MERCON® V Automatic Transmission Fluid XT-5-QM or equivalent meeting MERCON® V specification.
  7. Check for leaks.
CAUTIONDo not attempt to backflush and clean the OTA transmission fluid cooler. Install a new OTA transmission fluid cooler as part of a transmission overhaul or exchange. Failure to follow these directions can result in transmission damage

Scheme 714

Scheme 714
Scheme 714

Scheme 715

Scheme 715
Scheme 715

Scheme 716

Scheme 716
Scheme 716

Scheme 717

Scheme 717
Scheme 717

Scheme 718

Scheme 718
Scheme 718

Scheme 719

Scheme 719
Scheme 719
  1. Position the OTA transmission fluid cooler in the vehicle and install the lower bolts.
  2. Connect the OTA auxiliary cooler return hose to the remote mounted fluid filter and install the constant tension clamp.
  3. Connect the auxiliary cooler inlet hose and install the constant tension clamp.
  4. Position the air deflector and install the bolts.
  5. Position the skid plate and install the bolts (4x4 only).
  6. Install the upper bolts by inserting a long extension and socket through the front grille and bumper.
  7. Fill the transmission with the specified type and quantity of transmission fluid. For additional information, refer to «AUTOMATIC TRANSMISSION - TORQSHIFT»(ref-213722) .
  8. Check for leaks.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-210109) .
  2. If not done previously, carry out the transmission fluid cooler flow test procedure. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION-4R100»(ref-210155) .
  3. Remove the fluid cooler tube(s)/hose(s), as necessary.

Scheme 720

Scheme 720: Installation
Scheme 720: Installation
  1. Install the fluid cooler tube(s)/hose(s).
  2. Tighten the cooler tube fitting(s).
  3. Fill the transmission with the specified type and quantity of clean transmission fluid. For additional information, refer to «AUTOMATIC TRANSAXLE/TRANSMISSION-4R100»(ref-210155) .
  4. Check for leaks.

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