Steering Column: Other Ford Cutaway E350 Super Duty

Material

MATERIAL SPECIFICATION

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1. Remove the steering column. For additional information, refer to «STEERING COLUMN»(ref-231361-S02449824172006050800000) .
2. Remove the steering wheel. For additional information, refer to «STEERING WHEEL»(ref-231361-S34873617222006050800000) in this section.
3. Remove the clockspring. For additional information, refer to «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-231362) .
4. Remove the 2 screws and the multi-function switch.
5. Remove the bearing retainer.
6. Remove the steering column lock housing bearing.
7. Remove the steering column lock gear.
8. Remove the sensor ring. Remove the steering column lower bearing spring. Remove the sensor ring.
9. Remove the snap ring from the bottom of the steering column shaft.
10. Remove the steering column bearing tolerance ring from the steering column shaft.
11. Remove the lock cylinder housing pivot screws.
12. Remove the steering column lock cylinder housing and the steering column shaft from the steering actuator housing. Pry up on the steering column locking levers using a shop-fabricated tool. On tilt steering columns, remove the steering column position spring.
13. Remove the snap ring.
14. Remove the steering column upper bearing spring.
15. Remove the steering column bearing sleeve.
16. Remove the steering column bearing tolerance ring. Slide the steering column shaft in toward the steering column lock cylinder housing, then out. Slide the steering column bearing tolerance ring off the steering column shaft.
17. Using a suitable punch, remove the steering column bearing from the steering column lock cylinder housing.
18. Use a suitable punch to remove the steering column bearing from the steering column lock cylinder housing.
19. Remove the brake shift interlock solenoid. Remove the bolts. Remove the brake shift interlock solenoid and the shift selector position insert.
20. Remove the shift tube. Remove the bolts. Remove the shift tube clamps Remove the shift tube.
21. Remove the transmission selector lever arm and support. Remove the range bolts. Remove the lever arm and support.
22. Remove the gearshift selector tube spring.
23. Drive out the gearshift lever pin from the shift tube.
24. Remove the gearshift lever.
25. Remove the column shift selector lever plunger. If it is bent, discard the plunger.
26. Remove the gearshift lever socket bushings and the transmission control selector lever spring clip.
27. Remove the steering column lock pawl. Drive out the steering column lock lever pin. Remove the steering column lock pawl.
28. Remove the ignition switch. Remove the bolts. Remove the ignition switch.
29. Remove the lower steering column bearing and sleeve.
30. Remove the steering column lower bearing retainer. Remove the bolts. Remove the steering column lower bearing retainer.
31. Remove the upper steering column lock actuator and the lower steering column lock actuator.

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1. Install the steering column lock actuators. Use multi-purpose grease to lubricate the steering column lock actuators. Install the steering column lock actuators.
2. Install the steering column lock pawl. Position the steering column lock pawl. Drive in the steering column lock lever pin.
3. Install the steering column lower bearing retainer. Position the steering column lower bearing retainer. Install the bolts.
4. Install the steering column bearing and sleeve.
5. Install the ignition switch. Align the ignition switch with the slot and index mark on the steering column. Install the bolts. Tighten to specification.
6. Install the transmission range selector lever spring clip and the gearshift lever socket bushings on the shift tube. Coat the gearshift lever socket bushings with steering gear grease.
7. Install the column shift selector lever plunger. If the plunger was discarded during disassembly, install a new plunger. Coat the column shift selector plunger with steering gear grease.
8. Position the gearshift lever in the shift tube.
9. Install the gearshift lever pin in the shift tube.
10. Install the gearshift selector tube spring in the shift tube. Coat the end of the spring with steering gear grease.
11. Install the transmission selector lever arm and support on the shift tube. Position the transmission selector lever arm and support. Install the bolts.
12. Install the shift tube. Position the shift tube. Position the shift tube clamps. Install the bolts.
13. Position the brake shift interlock solenoid and the shift selector position insert. Install the bolts.
14. Using an appropriate bearing installer, install the upper steering column bearing on the steering column lock cylinder housing.
15. Install the large steering column bearing into the steering column lock cylinder housing.
16. Position the steering column shaft in the steering column lock cylinder housing. Install the steering column bearing tolerance ring on the steering column shaft.
17. Install the steering column bearing sleeve.
18. Install the steering column bearing spring.
19. Install the snap ring.
20. Install the lock cylinder housing screws loosely and position the steering actuator housing in a vise.
21. Position the steering column lock cylinder housing and the steering column shaft on the steering actuator housing. Make sure the upper and lower steering column lock actuators are aligned.
22. Position the steering column locking levers on the steering actuator housing. Use a shop fabricated tool. On tilt steering columns, install and compress the steering column position spring.
23. Position the lock cylinder housing and steering actuator housing, and tighten the lock cylinder housing screws.
24. Install the steering column bearing tolerance ring.
25. Install the sensor ring. Install the sensor ring. Install the steering column bearing spring.
26. Install the snap ring.
27. Install the steering column lock gear. Use ignition lock grease to coat the steering column lock gear.
28. Install the steering column lock housing bearing. The narrow section of the keyhole should be in the 1 o'clock position, with the tab inboard at the 3 o'clock position and rotate it counterclockwise. Lubricate the steering column lock housing bearing with ignition lock grease.
29. Install the steering column upper bearing retainer firmly to engage the 4 retention tabs into the lock housing.
30. Position the multi-function switch and install the 2 screws.
31. Install the clockspring. For additional information, refer to «SUPPLEMENTAL RESTRAINT SYSTEM»(ref-231362) .
32. Install the steering wheel. For additional information, refer to «STEERING WHEEL»(ref-231361-S34873617222006050800000) .
33. Install the steering column. For additional information, refer to «STEERING COLUMN»(ref-231361-S02449824172006050800000) .