MODEL IDENTIFICATION
Note. For scheduled maintenance intervals and the related fluid capacities, fluid specifications and labor times for major service intervals, see SCHEDULED SERVICES article below
- SCHEDULED SERVICES - TURBO
- SCHEDULED SERVICES - NON-TURBO
Warranty information and specifications for fluid capacities, lubrication specifications, wheel and tire size, and battery type are covered in this article.
VIN LOCATION
The Vehicle Identification Number (VIN) is located on the left side of the dash panel at the base of the windshield. The VIN chart explains the code characters.
VIN CODE ID EXPLANATION
Numbers preceding the explanations in the legend below refer to the sequence of characters as listed on VIN identification label. See VIN example below.
VIN Example. Scheme 1
SEVERE & NORMAL SERVICE DEFINITIONS
Note. Use the Severe Service schedule if the vehicle to be serviced is operated under ANY (one or more) of these conditions
Service is recommended at mileage intervals based on vehicle operation. Service schedules are based on following primary operating conditions
Severe Service
- Towing, Police, Taxi Or Commercial Type Operation
- Short-Trips At Freezing Temperature
- Hot Weather, Stop-And-Go Driving
- Extensive Idling
- Driving In Sand Areas
- Driving In Salty Areas
- Driving In Dusty Conditions
Normal Service
- Driven More Than 10 Miles Daily
- No Severe Service Operating Conditions
CAMSHAFT TIMING BELT
Replace camshaft drive belt at 60,000 miles.
| CAUTION | Failure to replace a faulty camshaft timing belt may result in serious engine damage. |
The condition of camshaft drive belts should always be checked on vehicles which have more than 50,000 miles. Although some manufacturers do not recommend belt replacement at a specified mileage, others require it at 60,000-100,000 miles. A camshaft drive belt failure may cause extensive damage to internal engine components on most engines, although some designs do not allow piston-to-valve contact. These designs are often called "Free Wheeling".
Many manufacturers changed their maintenance and warranty schedules in the mid-1980's to reflect timing belt inspection and/or replacement at 50,000-60,000 miles. Most service interval schedules in this manual reflect these changes.
Belts or components should be inspected and replaced if any of the following conditions exist
- Cracks Or Tears In Belt Surface
- Missing, Damaged, Cracked Or Rounded Teeth
- Oil Contamination
- Damaged Or Faulty Tensioners
- Incorrect Tension Adjustment
Scheme 2
Scheme 3
Scheme 4
SERVICE LABOR TIMES
Note. For 1990 and newer vehicles, labor times are provided, where available, within appropriate SERVICE INTERVAL table in SCHEDULED SERVICES article.
TIRE INFLATION
Tire specification label is attached to door sill striker of driver's door.
WHEEL TIGHTENING
Tighten lug nuts in crisscross pattern to 87-101 ft. lbs. (120-140 N.m).
BATTERY SPECIFICATIONS
| CAUTION | When battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure. See appropriate COMPUTER RELEARN PROCEDURES article in the GENERAL INFORMATION section below. |
- COMPUTER RELEARN PROCEDURES - 1990 Vehicles
- COMPUTER RELEARN PROCEDURES - 1991-93 Vehicles
- COMPUTER RELEARN PROCEDURES - 1994 Vehicles
A 12-volt battery with a 430-amp cold cranking rating is specified. In 1993-94 a 525-amp can be used also.
ANTI-LOCK BRAKE SYSTEM
The anti-lock brake system contains electronic equipment that can be susceptible to interference caused by improperly installed or high output radio transmitting equipment. Since this interference could cause the possible loss of the anti-lock braking capability, such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS observe the following cautions
- DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES Section.
- DO NOT mix tire sizes. As long as tires remain close to the original diameter, increasing the width is acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
- Use ONLY recommended brake fluids. DO NOT use silicone brake fluids in an ABS-equipped vehicle.
BATTERY WARNING
| CAUTION | When battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure. See appropriate COMPUTER RELEARN PROCEDURES article in the GENERAL INFORMATION section below. |
- COMPUTER RELEARN PROCEDURES - 1990 Vehicles
- COMPUTER RELEARN PROCEDURES - 1991-93 Vehicles
- COMPUTER RELEARN PROCEDURES - 1994 Vehicles
REPLACING BLOWN FUSES
| CAUTION | Before replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the electrical system. Be sure to use fuse with the correct indicated amperage rating. The use of an incorrect amperage rating fuse may result in a dangerous electrical system overload. |
BRAKE PAD WEAR INDICATOR
Indicator will cause a squealing or scraping noise, warning that brake pads need replacement.
CATALYTIC CONVERTER
| CAUTION | Continued operation of vehicle with a severe malfunction could cause converter to overheat, resulting in possible damage to converter and vehicle. |
| CAUTION | Any modification to the exhaust system on turbo models, which reduces exhaust backpressure, will lead to lean fuel mixtures and excessive spark advance. This could cause serious engine damage. |
COOLANT (PROPYLENE-GLYCOL FORMULATIONS)
| CAUTION | To avoid possible damage to vehicle use only ethylene-glycol based coolants with a mixture ratio from 44-68% anti-freeze. DO NOT use 100% anti-freeze as it will cause the formation of cooling system deposits. This results in coolant temperatures of over 300° F (149°C) which can melt plastics. 100% anti-freeze has a freeze point of only -8° F (-22°C). |
| CAUTION | Propylene-Glycol Mixtures has a smaller temperature range than Ethylene-Glycol. The temperature range (freeze-boil) of a 50/50 Anti-Freeze/Water Mix is as follows: Propylene-Glycol -26° F (-32°C) - 257° F (125°C) Ethylene-Glycol -35° F (-37°C) - 263° F (128°C) |
| CAUTION | Propylene-Glycol/Ethylene-Glycol Mixtures can cause the destabilization of various corrosion inhibitors. Also Propylene-Glycol/Ethylene-Glycol has a different specific gravity than Ethylene-Glycol coolant, which will result in inaccurate freeze point calculations. |
ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS
| WARNING | Many solid state electrical components can be damaged by static electricity (ESD). Some will display a warning label, but many will not. Discharge personal static electricity by touching a metal ground point on the vehicle prior to servicing any ESD sensitive component. |
ENGINE OIL
| CAUTION | Never use non-detergent or straight mineral oil. |
FUEL SYSTEM SERVICE
| WARNING | Relieve fuel system pressure prior to servicing any fuel system component (fuel injection models). |
HALOGEN BULBS
| WARNING | Halogen bulbs contain pressurized gas which may explode if overheated. DO NOT touch glass portion of bulb with bare hands. Eye protection should be worn when handling or working around halogen bulbs. |
RADIATOR CAP
| CAUTION | Always disconnect the fan motor when working near the radiator fan. The fan is temperature controlled and could start at any time even when the ignition key is in the OFF position. DO NOT loosen or remove radiator cap when cooling system is hot. |
RADIATOR FAN
| WARNING | Keep hands away from radiator fan. Fan is controlled by a thermostatic switch which may come on or run for up to 15 minutes even after engine is turned off. |
TURBOCHARGED MODELS
| CAUTION | Do not race engine immediately after starting. When stopping engine, allow engine to idle for approximately 60 seconds before shutting it off. Failure to do so may cause turbocharger damage due to lack of oil flowing to the turbocharger bearings. |
WARRANTY INFORMATION
| CAUTION | Due to the different warranties offered in various regions and the variety of after-market extended warranties available, please refer to the warranty package that came with the vehicle to verify all warranty options. |
BASIC NEW CAR LIMITED WARRANTY
Covers every part (except tires) supplied by Chrysler Motors for 12 months or 12,000 miles, whichever occurs first. Tires are covered by a separate warranty offered by tire manufacturer.
POWERTRAIN WARRANTY
This warranty covers these following components of vehicle's powertrain for a period of 7 years or 70,000 miles, whichever occurs first. Warranty begins at vehicle's warranty start date.
- Engine Cylinder block and all internal parts, cylinder head assemblies, core plugs, valve covers, oil pan, timing gear drive belts and/or chains and cover, oil pump, intake and exhaust manifolds, water pump and housing, turbocharger housings and internal parts, turbocharger wastegate actuator, gaskets and seals.
- Transmission/Transfer Case Case and all internal parts, oil pan, torque converter with starter ring gear, flexplate, bellhousing, flywheel, gaskets and seals.
- FWD Components Transaxle electronic controller, transaxle case and all internal parts, oil pan and differential cover, torque converter and drive plate with starter ring gear, bellhousing, flywheel, drive shaft assemblies, universal joints, housing and boot, gaskets and seals.
- Drive Shaft/Drive Axle(s) For AWD Drive shaft assemblies (front and rear), universal joints and yokes, drive shaft center bearings, axle housing and all internal parts, disconnect housing assembly, axle shafts and axle shaft bearings, gaskets and seals.
CORROSION WARRANTY
Covers cost of all parts and labor needed to repair or replace any sheet metal panels of the vehicle that become perforated (rusted through) by corrosion. This warranty has 2 different time-and-mileage limits
- 36 months or unlimited mileage for any body sheet metal panel.
- 7 years or 100,000 miles, whichever occurs first, for outer-body sheet metal panels.
EMISSION SYSTEM "DEFECT" & "PERFORMANCE" WARRANTIES
Under the Defect Warranty, Chrysler warrants that vehicle is free from defects in material and workmanship, which would cause vehicle (1) to fail to conform with applicable requirements or (2) to fail to pass a required state smog check test for 3 years or 50,000 miles, whichever occurs first.
Under the Performance Warranty, Chrysler also warrants that any part on warranted emissions parts list in warranty and installed as original equipment, is free from defects in material and workmanship which would cause vehicle to fail to conform with applicable regulations for 7 years or 70,000 miles, whichever occurs first. Emission control system may include such parts as
- Carburetor Or Fuel Injection System
- Ignition System
- Catalytic Converter
- Engine Computer
- Hoses
- Belts
- Connectors
- Other Emission-Related Assemblies
Scheme 5
Fuse Identification
- 1 - 10 Amp - Automatic Seat Belt Control Unit, Key Reminder Switch, Passing Control Relay, Seat Belt Warning Buzzer, Taillight Relay, Theft-Alarm Starter Relay, Foglight Relay
- 2 - Blank
- 3 - 10 Amp - Air Conditioner Control Unit, Air Conditioner Switch, Defogger Relay, Heater Relay, Power Window Relay, Transistor Relay (If Equipped), Daytime Running Light Relay (If Equipped), ABS Relay, Blower Switch
- 4 - 10 Amp - Radio
- 5 - 15 Amp - Cigarette Lighter, Remote Controlled Mirror
- 6 - 15 Amp - Door Lock Relay, Door Lock Control Unit
- 7 - 10 Amp - Auto. Trans. Fluid Temperature Warning Light, 4-Speed Automatic Transaxle Control Unit, Auto-Cruise Control Unit (A/T), Combination Meter
- 8 - Blank
- 9 - 15 Amp - Intermittent Wiper Relay, Wiper Motor, Washer Motor
- 10 - 10 Amp - Headlight Relay, Horn, Theft-Alarm Control Unit, Daytime Running Light Relay (If Equipped)
- 11 - 10 Amp - Auto-Cruise Control Unit, Auto-Cruise Control Actuator, Automatic Seat Belt Control Unit, Combination Meter, Theft-Alarm Control Unit, Seat Belt Timer (If Equipped), Buzzer Assembly
- 12 - 10 Amp - Turn Signal & Hazard Flasher Unit
- 13 - Blank
- 14 - 10 Amp - Theft-Alarm Horn Relay
- 15 - Blank
- 16 - 30 Amp - Blower Motor
- 17 - 15 Amp - Stoplight
- 18 - 10 Amp - Back-Up Light, Dome Light Relay
- 19 - 10 Amp - 4-Speed Automatic Transaxle Control Unit, Dome Light, Door-Ajar Warning Light, Foot Light, Ignition Key Illumination Light, Luggage Compartment Light, MPI Control Unit, Radio, Automatic Seat Belt Control Unit, Security Light, ABS Relay, ABS Control Unit, Door Lock Control Unit
Scheme 6
- 1 - 15 Amp - Cigarette Lighter
- 2 - 10 Amp - Radio
- 3 - 10 Amp - Heater Relay, Defogger Relay
- 4 - 10 Amp - Automatic Seat Belt, Headlight Pop-Up Switch
- 5 - 10 Amp - Turn Signals
- 6 - 10 Amp - Meters
- 7 - 10 Amp - Horn, Headlight Relay
- 8 - 15 Amp - Wiper
- 9 - 10 Amp - 4 A/T
- 10 - 15 Amp - Door Locks
- 11 - 10 Amp - Dome Light
- 12 - 10 Amp - Back-Up Lights
- 13 - 15 Amp - Stoplights
- 14 - 30 Amp - Heater
- 15 - 10 Amp - Anti-Theft
- 16 - Spare Fuse
Scheme 7
- 1 - 15 Amp - Cigarette Lighter
- 2 - 10 Amp - Radio
- 3 - 10 Amp - Heater Relay, Defogger Relay
- 4 - 10 Amp - Automatic Seat Belt
- 5 - 10 Amp - Turn Signals
- 6 - 10 Amp - Meters
- 7 - 10 Amp - Horn, Headlight Relay
- 8 - 15 Amp - Wiper
- 9 - 10 Amp - 4 A/T
- 10 - 15 Amp - Door Locks
- 11 - 10 Amp - Dome Light, Clock
- 12 - 10 Amp - Back-Up Lights
- 13 - 15 Amp - Stoplights
- 14 - 30 Amp - Heater
- 15 - Spare Fuse